Leyman TLS3510RL Hide-A-Way Installation Manual Download Page 27

 

 

27 

TROUBLESHOOTING GUIDE 

 

PROBLEM 

PROBABLE CAUSE 

REMEDY 

 

 

 

The motor is running, but the 
platform will not go up or 
reach the floor of the vehicle. 

1.  Insufficient oil in power unit 

tank. 

2.  Platform is over-loaded. 
3.  Pressure setting is low. 

1.  Fill tank to the appropriate level. 
2.  Load only to the rated capacity. Remove 

some product if necessary. 

3.  Check and adjust the pressure to the proper 

setting. 

The platform will not go up or 
reach floor level and the 
motor does not run. 

1.  Low battery. 

Check Maintenance Minder 2

®

 

for Low Voltage faults. 

2.  Tripped circuit breaker. 
3.  Power line is loose. 
4.   Bad motor, starter or switch 

1.  Recharge or replace battery. 
2.  Reset the circuit breaker. 
3.  Check the connections.  If loose, tighten.  

Check for corrosion and clean if necessary. 

4.  To test-push the UP switch, if motor does not 

run, jump the two large terminals on the 
starter solenoid.  The motor should run, if not, 
the motor is bad.  If it does run, the solenoid is 
bad or is not getting a signal from the switch 
or the MM2.  Use a test light to check.  

Platform will not lower. 

1.  Low battery. Need 9.5 volts to 

activate the DOWN valve coils.  

2.  Bad ground or poor electrical 

connections. 

3.  Solenoid valve not opening. 
4.   Mechanical obstruction in gate. 

1.  Recharge or replace battery. 
2.  Check connections, if loose-tighten.  Check 

for corrosion and clean if necessary. 

3.  Drain valve 

“C” valve (white wire) must 

activate when DOWN switch is pushed.  Use 
test light to check. 

4.  Visually check. 

Platform creeps down when 
DOWN function is NOT 
activated. 

1. 

Hydraulic leak. 

2. 

Defective piston seal in 
cylinder. 

3. 

“C” valve (white wire), or check 
valve not closing. 

4. 

Drain valve at base of optional 
Hand Pump may be open. 

5. 

 

1.  Visually check for leaks. 
2.  Replace seals or cylinder. 
3.  Clean and inspect. 
4.  Check to see if valve on Hand Pump is closed 

tightly. Use end of Hand Pump handle. 

Platform goes down slowly 
when DOWN function is 
activated. 

1.  Check for obstructions or 

damage to arms. 

2.  Restricted or pinched hydraulic 

lines. 

3. 

“C” valve (white wire) not fully 
opening. 

4.  Incorrect hydraulic oil for cold 

weather operation 

1.  Visually check. 
2.  Check for bent or pinched lines. 
3.  Clean and inspect. 
4.  Use recommended hydraulic oils for 

conditions present.  

Gate will not go OUT and/or 
IN. 

1.  Check for obstructions or 

binding in rails. 

2.  Low battery. Check 

Maintenance Minder 2

®

 for Low 

Voltage faults. Need 10.5 volts 
to activate the IN/OUT valve 
coils 

3.  Tripped circuit breaker. 
4.  Power line is loose. 
5.  Bad motor, starter or switch. 

1.  Visually check. Check Side Button adjustment 
2.  Recharge or replace battery. 
3.  Reset the circuit breaker. 
4.  Check the connections.  If loose, tighten.  

Check for corrosion and clean if necessary. 

5.  To test: push OUT switch and motor does not 

run, jump the two large terminals on the 
starter solenoid.  The motor should run, if it 
does not run, you have a bad motor.  If it does 
run, the solenoid is bad or it is not getting a 
signal from the switch.  Use test light to check 
(OUT 

is “A” valve “red wire”, IN is “B” valve 

“orange wire”). 

 
 

Summary of Contents for TLS3510RL Hide-A-Way

Page 1: ...510RL Hide A Way Trailer Side Gate LEYMAN MANUFACTURING CORPORATION 10335 Wayne Avenue Cincinnati OH 45242 1 866 LEYMAN 1 1 866 539 6261 513 891 6210 Fax 513 891 4901 www leymanlift com sales leymanli...

Page 2: ...Toggle Switch or Walk Around Installation 11 12 Charge Line 13 Grounding Recommendations 14 Wiring Diagrams Circuit Breaker and Additional Options 15 16 Installation Adjustments 17 Installation of Saf...

Page 3: ...3 GENERAL TERMINOLOGY...

Page 4: ...SSURE 2500PSI Up Function 800PSI In Out Function OPERATION Power up Gravity down Power in out SERIAL _____________________________________________________ MINIMUM MOUNTING SPACE REQUIREMENTS MINIMUM S...

Page 5: ...s where the lift gate will be installed Check the cross member material If the cross members are made of aluminum the aluminum conversion kit Option 133TLS must be ordered and used to mount the lift g...

Page 6: ...minimum in order to yield 14 inches ground clearance for the gate If the measurement is more than 47 inches the amount in excess of 47 inches is the height of the spacer that must be added to the fou...

Page 7: ...nterfere with movement of the platform Depending on the side door threshold the platform may not fill the gap between the floor and the platform There are three options to correct this 1 Notch the tip...

Page 8: ...e the Out Stops mounted in the standard position Mount Outer Slide rail face fixed rail flush with the rub rail If the total floor thickness dimension is larger than 10 1 2 the Out Stops must be flipp...

Page 9: ...r 4 three inch channels Spread the forks as wide as possible CAUTION Do not hit anything with the forks Clamp the unit to the forks using two 2 C clamps 3 Pick the unit up position it under the traile...

Page 10: ...See the Installation Adjustments page for correct order and steps CAUTION Do not ride on the gate yet when only partially welded 8 Complete welding Weld all channels along both sides to all trailer cr...

Page 11: ...11 TOGGLE SWITCH ELECTRICS INSTALLATION OPTION 182TLS...

Page 12: ...12 WALK AROUND ELECTRICS INSTALLATION OPTION 183TLS DEUTSCH...

Page 13: ...ning cable with loom clamps and self tapping screws to the I beams Loom Clamp Run the power line wire with wiring harness on lift gate The plug that is on the tractor must have a hot wire and ground w...

Page 14: ...positive and one 1 negative both running to the tractor batteries The Maintenance Minder 2 Controller requires that a minimum of 8 volts be maintained under load in order for the TLS to operate NOTE...

Page 15: ...15 CIRCUIT BREAKER WIRING DIAGRAM...

Page 16: ...LIGHT AMBER LIGHT P46493 MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY FROM LIGHT HARNESS ASSY AMBER LIGHTS TWO HARNESSES WHITE BLACK RELAY P46487 CONNECTION USE LARGE BUTT CONNECTOR FOU...

Page 17: ...ip of the platform turn the end in this moves the tip of the platform up unscrewing moves the tip of the platform down Make necessary adjustments Replace pins raise the platform up and check Repeat if...

Page 18: ...SAFETY DECALS Apply decals in a prominent and easy to read location P55221 P55157 P55294 P55236 P55211 P55222 P55138 on rub rail of trailer Leyman Manufacturing will replace safety stickers at any ti...

Page 19: ...ped to bottom of cross members with loom clamps Control wiring has been properly routed and secured Check operation of toggle switches or walk around if equipped Check operation of optional lights if...

Page 20: ...ERIES Two 2 12 Volt DC Group 31 Heavy Duty Dual Purpose or AGM ELECTRICAL COMPONENTS CONNECTIONS Use Fluid Film Rust Corrosion Protection by Eureka except on Start Solenoid On Start Solenoid use Color...

Page 21: ...3 Stand to the side of the lift gate Push the power in out switch down Gate will run out Run the gate out until it stops and locks into its fully extended position 4 Unfold the ramp To lower the platf...

Page 22: ...iler can be moved 1 Remove the pump handle from the holder and insert into the hand pump socket 2 Raise the platform off the ground about 6 pump up down 3 Retract the gate disconnect the in out chain...

Page 23: ...s 3 BEEPS Max Time Fault exceeded the maximum continuous run time allowed 4 BEEPS High Temperature Fault unit will not run until motor cools All faults signals will be repeated FOUR times except the S...

Page 24: ...es the number during this maintenance interval and the set number when maintenance is due Motor ON total motor run time in minutes for this maintenance period Service Fault number of times gate was op...

Page 25: ...cent period is the highest Screen shows Period of Lifts and Total Run Time in minutes Press MENU and ARROW DOWN three times MENU 4 LAST LIFT INFO Trouble Shooting Screen it records data that occurred...

Page 26: ...26 WIRING HYD DIAGRAM MM2 TEMP SWITCH BUCHER POWER UNIT...

Page 27: ...WN switch is pushed Use test light to check 4 Visually check Platform creeps down when DOWN function is NOT activated 1 Hydraulic leak 2 Defective piston seal in cylinder 3 C valve white wire or check...

Page 28: ...____________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____...

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