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Leyman TLS3510RL Hide-A-Way, Installation Manual

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Leyman TLS3510RL Hide-A-Way Installation Manual Download Page 1

 

 

 

Installation Manual 

TLS3510RL Hide-A-Way® 

Trailer Side Gate 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

LEYMAN MANUFACTURING CORPORATION 

10335 Wayne Avenue 
Cincinnati, OH  45242 

1-866-LEYMAN-1 

•

 1-866-539-6261 

•

 513-891-6210 

Fax 513-891-4901 

www.leymanlift.com

 

[email protected]

 

                       

 

LML00084-04/20/17

 

 

Summary of Contents for TLS3510RL Hide-A-Way

Page 1: ...510RL Hide A Way Trailer Side Gate LEYMAN MANUFACTURING CORPORATION 10335 Wayne Avenue Cincinnati OH 45242 1 866 LEYMAN 1 1 866 539 6261 513 891 6210 Fax 513 891 4901 www leymanlift com sales leymanli...

Page 2: ...Toggle Switch or Walk Around Installation 11 12 Charge Line 13 Grounding Recommendations 14 Wiring Diagrams Circuit Breaker and Additional Options 15 16 Installation Adjustments 17 Installation of Saf...

Page 3: ...3 GENERAL TERMINOLOGY...

Page 4: ...SSURE 2500PSI Up Function 800PSI In Out Function OPERATION Power up Gravity down Power in out SERIAL _____________________________________________________ MINIMUM MOUNTING SPACE REQUIREMENTS MINIMUM S...

Page 5: ...s where the lift gate will be installed Check the cross member material If the cross members are made of aluminum the aluminum conversion kit Option 133TLS must be ordered and used to mount the lift g...

Page 6: ...minimum in order to yield 14 inches ground clearance for the gate If the measurement is more than 47 inches the amount in excess of 47 inches is the height of the spacer that must be added to the fou...

Page 7: ...nterfere with movement of the platform Depending on the side door threshold the platform may not fill the gap between the floor and the platform There are three options to correct this 1 Notch the tip...

Page 8: ...e the Out Stops mounted in the standard position Mount Outer Slide rail face fixed rail flush with the rub rail If the total floor thickness dimension is larger than 10 1 2 the Out Stops must be flipp...

Page 9: ...r 4 three inch channels Spread the forks as wide as possible CAUTION Do not hit anything with the forks Clamp the unit to the forks using two 2 C clamps 3 Pick the unit up position it under the traile...

Page 10: ...See the Installation Adjustments page for correct order and steps CAUTION Do not ride on the gate yet when only partially welded 8 Complete welding Weld all channels along both sides to all trailer cr...

Page 11: ...11 TOGGLE SWITCH ELECTRICS INSTALLATION OPTION 182TLS...

Page 12: ...12 WALK AROUND ELECTRICS INSTALLATION OPTION 183TLS DEUTSCH...

Page 13: ...ning cable with loom clamps and self tapping screws to the I beams Loom Clamp Run the power line wire with wiring harness on lift gate The plug that is on the tractor must have a hot wire and ground w...

Page 14: ...positive and one 1 negative both running to the tractor batteries The Maintenance Minder 2 Controller requires that a minimum of 8 volts be maintained under load in order for the TLS to operate NOTE...

Page 15: ...15 CIRCUIT BREAKER WIRING DIAGRAM...

Page 16: ...LIGHT AMBER LIGHT P46493 MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY FROM LIGHT HARNESS ASSY AMBER LIGHTS TWO HARNESSES WHITE BLACK RELAY P46487 CONNECTION USE LARGE BUTT CONNECTOR FOU...

Page 17: ...ip of the platform turn the end in this moves the tip of the platform up unscrewing moves the tip of the platform down Make necessary adjustments Replace pins raise the platform up and check Repeat if...

Page 18: ...SAFETY DECALS Apply decals in a prominent and easy to read location P55221 P55157 P55294 P55236 P55211 P55222 P55138 on rub rail of trailer Leyman Manufacturing will replace safety stickers at any ti...

Page 19: ...ped to bottom of cross members with loom clamps Control wiring has been properly routed and secured Check operation of toggle switches or walk around if equipped Check operation of optional lights if...

Page 20: ...ERIES Two 2 12 Volt DC Group 31 Heavy Duty Dual Purpose or AGM ELECTRICAL COMPONENTS CONNECTIONS Use Fluid Film Rust Corrosion Protection by Eureka except on Start Solenoid On Start Solenoid use Color...

Page 21: ...3 Stand to the side of the lift gate Push the power in out switch down Gate will run out Run the gate out until it stops and locks into its fully extended position 4 Unfold the ramp To lower the platf...

Page 22: ...iler can be moved 1 Remove the pump handle from the holder and insert into the hand pump socket 2 Raise the platform off the ground about 6 pump up down 3 Retract the gate disconnect the in out chain...

Page 23: ...s 3 BEEPS Max Time Fault exceeded the maximum continuous run time allowed 4 BEEPS High Temperature Fault unit will not run until motor cools All faults signals will be repeated FOUR times except the S...

Page 24: ...es the number during this maintenance interval and the set number when maintenance is due Motor ON total motor run time in minutes for this maintenance period Service Fault number of times gate was op...

Page 25: ...cent period is the highest Screen shows Period of Lifts and Total Run Time in minutes Press MENU and ARROW DOWN three times MENU 4 LAST LIFT INFO Trouble Shooting Screen it records data that occurred...

Page 26: ...26 WIRING HYD DIAGRAM MM2 TEMP SWITCH BUCHER POWER UNIT...

Page 27: ...WN switch is pushed Use test light to check 4 Visually check Platform creeps down when DOWN function is NOT activated 1 Hydraulic leak 2 Defective piston seal in cylinder 3 C valve white wire or check...

Page 28: ...____________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____...

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