Lexus KMA10 Series Dismantling Manual Download Page 31 | Manualshive

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SEPARATE NO. 1 DISCHARGE HOSE SUB-ASSEMBLY

Remove the bolt and No. 1 discharge hose sub-

assembly.

SEPARATE NO. 2 DISCHARGE HOSE SUB-ASSEMBLY

Remove the bolt and No. 2 discharge hose sub-

assembly.

SEPARATE WIRE HARNESS

CAUTION:

Make sure to wear insulating gloves.

NOTICE:

Insulate the disconnected terminals and connector with insulating tape.

Disengage the 2 caps.

Slide the green-colored lock of the connectors as

shown in the illustration to release it and disconnect

the connector.

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Summary of Contents for KMA10 Series

Page 1: ...UX300e KMA10 Series...

Page 2: ...the high voltage approximately 355 2 V Lithium ion Li ion traction battery assembly is kept safe and secure in an accident The Li ion traction battery assembly contains sealed batteries that are simi...

Page 3: ...Traction Battery Assembly and Auxiliary Battery 9 Traction Battery Assembly 9 Components Powered by the Traction Battery Assembly 9 Traction Battery Assembly Recovery 10 Auxiliary Battery 10 High Vol...

Page 4: ......

Page 5: ...trical power to be supplied to the high capacity traction battery from external power source such as an electrical socket or charger The plug in charge control system supports 2 types of charging AC c...

Page 6: ...fication The alphanumeric 15 character Vehicle Identification Number VIN is provided on the left side windshield cowl floor under the right side front seat and right side B pillar Example VIN JTHAAABH...

Page 7: ...3 Exterior logos on the each rear door logo on the back door Charge inlet door located on each rear quarter panel Exterior Front and Left Side View Exterior Rear and Right Side View...

Page 8: ...ocated in the dash behind the steering wheel is different than the one on the conventional non electric UX NOTICE If the vehicle is shut off the instrument cluster gauges will be blacked out not illum...

Page 9: ...5 Motor Compartment Orange colored high voltage power cables Power Cables...

Page 10: ...embly the inverter with converter assembly with the electric motor and the inverter with converter assembly with the compressor with motor assembly Inverter with Converter Assembly Motor Compartment C...

Page 11: ...kW AC Permanent Magnet Motor Transmission Automatic Only Traction Battery Assembly 355 2 Volt Sealed Li ion Battery Curb Weight 3 935 3 968 lbs 1 785 1 800 kg Frame Material Steel Unibody Body Materia...

Page 12: ...ded in the instrument cluster When lit it informs the driver that the vehicle is on and operational even though the motor compartment is silent Vehicle Operation With the UX300e the system is operatio...

Page 13: ...non spillable and sealed in a case The electrolyte used in the Li ion battery cells is a flammable organic electrolyte The electrolyte is absorbed into the battery cell separator and will not normall...

Page 14: ...ry powers the vehicle electrical system similar to a conventional vehicle As with other conventional vehicles the negative terminal of the auxiliary battery is grounded to the metal chassis of the veh...

Page 15: ...in relays When the vehicle is shut off the relays stop electrical flow from leaving the traction battery assembly WARNING The high voltage system may remain powered for up to 10 minutes after the vehi...

Page 16: ...Volt DC 12 Volt Auxiliary Battery Inverter with Converter Assembly Battery Charger Controller Battery ECU Assembly Electric Vehicle Computer AC 3 Phase 0V 0 0 Volt DC 0 0 Volt DC Volt DC 0 0 Volt DC...

Page 17: ...terminal voltage is 0 V Electrolyte leaks may cause acute poisoning if a high concentration of the vapor from the electrolyte is inhaled In case of inhalation move the affected person to a place with...

Page 18: ...lyte Only a small amount may leak from the batteries which may irritate the eyes nose throat and skin Contact with the vapor produced by the electrolyte may irritate the nose and throat To avoid injur...

Page 19: ...injury or death from severe burns or electric shock avoid touching cutting or opening any orange high voltage power cable or any high voltage component Shut off the ignition READY indicator is off Di...

Page 20: ...r Remove service plug grip CAUTION Wear insulated gloves Do not inspect or service the high voltage system with the service plug grip installed To reduce the risk of electric shock make sure to remove...

Page 21: ...e power switch on READY unless instructed by the repair manual Do not touch the terminals of the service plug grip If the service plug grip has been struck or dropped replace it HINT Waiting for at le...

Page 22: ...lyte Wear rubber gloves and goggles and neutralize the liquid using a saturated boric acid solution or vinegar Then wipe up the liquid using waste rags etc If the electrolyte comes into contact with y...

Page 23: ...19...

Page 24: ...er the traction battery assembly is shut off because the circuit has a condenser that stores power Make sure that the tester reading is 0 V before touching any high voltage terminals which are not ins...

Page 25: ...etc 3 Turn the power switch off 4 Recover the refrigerant from the A C system using a refrigerant recovery unit HINT Use the refrigerant recovery unit in accordance with the manufacturer s instruction...

Page 26: ...e 4 clips and remove the battery service hole cover REMOVE BATTERY SERVICE HOLE COVER SUB ASSEMBLY 1 Remove the 4 bolts and battery service hole cover sub assembly REMOVE NO 2 TRACTION BATTERY COVER R...

Page 27: ...ng the service plug grip to fully discharge the high voltage capacitor inside the inverter with converter assembly NOTICE After removing the service plug grip turning the power switch on READY may cau...

Page 28: ...ctor cover assembly NOTICE Do not touch the connector cover assembly waterproof seal Do not allow any foreign matter or water to enter the inverter with converter assembly CHECK TERMINAL VOLTAGE CAUTI...

Page 29: ...RONT UNDER COVER Remove the 3 bolts 4 nuts and front under cover REMOVE FRONT UNDER COVER RH Remove the 3 bolts 6 clips and front under cover RH REMOVE FRONT UNDER COVER LH Remove the 3 bolts 6 clips...

Page 30: ...lips and front under cover center REMOVE REAR UNDER COVER RH Remove the 6 clips and rear under cover RH REMOVE REAR UNDER COVER LH Remove the 6 clips and rear under cover LH REAR UNDER COVER CENTER Re...

Page 31: ...Y Remove the bolt and No 2 discharge hose sub assembly SEPARATE WIRE HARNESS CAUTION Make sure to wear insulating gloves NOTICE Insulate the disconnected terminals and connector with insulating tape D...

Page 32: ...CAUTION Make sure to wear insulating gloves NOTICE Insulate the disconnected terminals and connector with insulating tape Remove the 3 bolts and EV floor under wire cover Remove the 2 bolts and separ...

Page 33: ...t and No 21 traction battery bracket REMOVE TRACTION BATTERY ASSEMBLY CAUTION Because the weight of the traction battery assembly is extremely heavy make sure to follow the work procedures described i...

Page 34: ...embly as shown in the illustration Remove the 14 bolts Remove the 4 bolts Lower the engine lifter to remove the traction battery assembly CAUTION Be careful not to drop the traction battery assembly a...

Page 35: ...he position with the wooden block lower the traction battery assembly CAUTION Store in an area where it will not get wet by rainwater or be in direct sunlight Do not bring the removed battery near an...

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