Lexus GS200t 2016 Pre-Delivery Service Manual Download Page 1

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2016 GS200t/350/450h/F Pre-Delivery Service Manual

Lexus Technician:
Before you perform Pre-Delivery Service (PDS) on this vehicle, be sure you:

• Read and understand this PDS Manual

• Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) and Repair Manual

information for this vehicle

• Read and understand the PDS Precautions in the TSIBs and on pages 0, 5 and 56.

• Attend the “Technical Introduction to Lexus Course L005” at the Lexus Area Office

When performing PDS on this vehicle:

• Use the PDS Manual when performing this service

• Check the Technical Information System (TIS) for any updated PDS TSIBs and applicable Repair Manual information.

• Verify that the Vehicle Identification Number (VIN) on repair order and vehicle match

• Lift vehicle and perform under vehicle safety/damage inspection

• Road test vehicle long enough to test hot engine and drive over rough road (Bott dots) to test for rattles/squeaks

The following TSIBs and Repair Manual information are available on TIS (on TIS, click on Check Sheet links):

Battery Maintenance for In-Stock Vehicles & Pre-Delivery

D/C Cut Fuse Installation during PDS

Enform Apps & Data Services Download & Installation Process

Floor Mat Installation during PDS

Front License Plate & Mounting Bracket Installation

Front Wheel Opening Extension Pad Installation during PDS

Hybrid System Electrical Safety Precautions

Long-Term Vehicle Storage Guidelines

Maintenance for HV & Auxiliary Batteries

Parking Assist Monitor System Initialization

Tire Positioning Before New Vehicle Delivery

Tire Pressure Warning System Initialization

VGRS/LDH System Initialization

Wheel Film for Brake Rotor Rust Prevention

XM Activation Confirmation during PDS

To obtain PDS material:

Manual

• Download from TIS website or Lexus Customer Services website on Dealer Daily

Check Sheet

• Download and print from TIS website or Lexus Customer Services website on Dealer Daily

• Sheet is two-sided; back side has procedure tips

Other PDS TSIBs and Repair Manual information

• Download from TIS website

Contact your District Service & Parts Manager if you have any questions.

ENGINE = POWER switch on hybrid models

TPWS Operation Verification

1. Connect Techstream to DLC3.

2. Adjust all tires, except the compact spare tire*, to the standard tire inflation pressure as indicated on the tire

and loading information label on vehicle.

NOTE:

• To adjust tire pressure correctly when outside temperature is significantly colder or warmer than shop

temperature, perform a Health Check using Techstream and select the “Compensation Tire Pressure”

check box. Compensation pressures will be displayed on the Health Check results screen.

• Adjust the tire pressure when the tires are cold.

* If equipped

JBS 20151117

Summary of Contents for GS200t 2016

Page 1: ...Opening Extension Pad Installation during PDS Hybrid System Electrical Safety Precautions Long Term Vehicle Storage Guidelines Maintenance for HV Auxiliary Batteries Parking Assist Monitor System Initialization Tire Positioning Before New Vehicle Delivery Tire Pressure Warning System Initialization VGRS LDH System Initialization Wheel Film for Brake Rotor Rust Prevention XM Activation Confirmation...

Page 2: ...2016MY GS200t 350 450h F Pre Delivery Service Manual ...

Page 3: ...ansaxle engine radiator and inverter radiator may reach high temperatures during inspection Carefully observe all caution labels and instructions on these components Be sure to keep the vehicle in P at all times unless otherwise instructed When the selector lever is in N the hybrid vehicle battery will not charge even if the gasoline engine is operating When leaving the vehicle put the selector le...

Page 4: ...TMENT 1 B LOCKS AND LIGHTS 6 C LEFT FRONT 13 D LEFT REAR 39 E CARGO AREA 43 F RIGHT REAR 45 G RIGHT FRONT 46 H FRONT BUMPER 49 I UNDER VEHICLE SAFETY DAMAGE 50 J ROAD TEST 54 COMPLETION 64 INDEX 67 I TABLE OF CONTENTS GS200t 350 450h F ...

Page 5: ...voir 5 5 Engine oil filler cap 6 Brake fluid reservoir 4 7 Washer fluid tank 4 8 Electric cooling fans 56 9 Condenser 10 Radiator Page NOTE Install protective fender covers prior to beginning the under hood inspection Gasoline Vehicle GS350 II TABLE OF CONTENTS GS200t 350 450h F ...

Page 6: ... oil level dipstick 2 5 Engine oil filler cap 6 Engine coolant reservoir 5 7 Brake fluid reservoir 4 8 Washer fluid tank 4 9 Condenser 10 Electric cooling fans 56 Radiator 11 NOTE Install protective fender covers prior to beginning the under hood inspection III GS200t 350 450h F TABLE OF CONTENTS ...

Page 7: ...voir 5 5 Engine oil filler cap 6 Brake fluid reservoir 4 7 Washer fluid tank 4 8 Electric cooling fans 56 9 Condenser 10 Radiator Page NOTE Install protective fender covers prior to beginning the under hood inspection Gasoline Vehicle GS F IV GS200t 350 450h F TABLE OF CONTENTS ...

Page 8: ... control unit coolant reservoir 5 5 Brake fluid reservoir 4 6 Fuse box 7 Washer fluid tank 4 8 Electric cooling fans 56 9 Condenser 10 Radiator Page Hybrid Vehicle GS450h NOTE Install protective fender covers prior to beginning the under hood inspection V GS200t 350 450h F TABLE OF CONTENTS ...

Page 9: ...1 Windshield wiper and washer switch 20 Emergency flasher switch 12 Trunk opener 21 Hood lock release lever 2 Tilt and telescopic steering control switch 27 Air conditioning system 28 Audio system 29 Trunk opener main switch 48 Page 1 2 3 4 5 6 7 8 9 10 11 12 If equipped 13 14 VI TABLE OF CONTENTS GS200t 350 450h F ...

Page 10: ...lk switch 30 Meter control switches 30 Vehicle to vehicle distance button 60 Cruise control switch 60 LKA Lane Keeping Assist switch 58 Telephone switches 30 Page If equipped 1 2 3 4 5 6 7 8 GS 200t GS 350 GS 450h GS F VII TABLE OF CONTENTS GS200t 350 450h F ...

Page 11: ...de rearview mirror 36 Sun visors 36 Vanity mirrors 36 Interior light 35 Personal lights 35 Moonroof switches 37 SOS button 38 Garage door opener switches 38 Page 1 2 3 4 5 6 7 8 VIII TABLE OF CONTENTS GS200t 350 450h F ...

Page 12: ...Driving position memory switches 16 Outside rearview mirror switches 18 Door lock switches 17 Power window switches 17 Window lock switch 17 Page 1 2 3 4 5 IX TABLE OF CONTENTS GS200t 350 450h F ...

Page 13: ...tches 35 Remote Touch 31 Intuitive parking assist switch 34 Rear sunshade switch 37 Driving mode select switch 61 Snow mode switch 57 TVD switch Page 1 2 3 4 5 6 7 8 GS F only not shown here located near Snow mode switch X TABLE OF CONTENTS GS200t 350 450h F ...

Page 14: ...Instrument panel light control switches 19 Odometer Trip meter and trip meter reset button 19 HUD Head Up Display switches 19 Brake hold switch 58 ASC Active Sound Control switch 63 Page 1 2 3 4 5 6 If equipped 7 8 GS 200t GS 350 GS 450h GS F XI TABLE OF CONTENTS GS200t 350 450h F ...

Page 15: ...INSPECTION DETAILS GS200t 350 450h F ...

Page 16: ...rface damage from shipment or for any abnormalities surface rust paint flaking chips dents or scratches NOTE Carefully inspect all painted surfaces in a well illuminated area 800 lux illumination is recommended EXTERIOR PARTS FOR FIT Visually and by hand check the following parts for proper installation rust fit misalignment and loose items a Front and rear bumpers b Window moldings front side and...

Page 17: ...NE NOT RUNNING a Remove the engine oil level dipstick and wipe it clean Reinsert the dipstick and pull it out to check the oil level The level should be between the two marks 1 Low 2 Normal Excessive b Check the oil for dirt or impurities NOTE If the oil level is low add specified engine oil and check for oil leaks 3 2 GS200t 350 450h F INSPECTION DETAILS A ENGINE COMPARTMENT ...

Page 18: ...emove the surface charge If the engine was running before measuring the voltage wait 20 minutes after the engine stops to remove the surface charge c Check that the battery terminals are properly connected and that the clamp is firmly installed Terminals Hold down clamp d Print out battery charge test Gasoline vehicles Hybrid vehicles 1 2 WIRING AND HOSES a Check the hoses hose connectors and vari...

Page 19: ...r fluid leaks Brake fluid level should be at the MAX line within 0 2 inches 5 0 mm below NOTE Refer to the Repair Manual for fluid specifications GS 200t 350 450h GS F WASHER FLUID LEVEL Open the washer tank cap and visually check the washer fluid level in the washer tank The fluid level should be filled to within 2 inches of the cap 4 GS200t 350 450h F INSPECTION DETAILS A ENGINE COMPARTMENT ...

Page 20: ...ween the FULL and LOW 1 Reservoir cap 2 FULL F line 3 LOW L line Only use Toyota Super Long Life Coolant CAUTION To avoid burning yourself do not remove the radiator cap when the engine hybrid system is hot Engine coolant GS350 shown GS200t GS450h similar Power Control Unit coolant GS450h only If equipped Engine coolant GS F Intercooler coolant reservoir GS200t only 5 GS200t 350 450h F INSPECTION ...

Page 21: ...ontinuously until all doors are properly closed b Unlocking the doors 1 Press on the electronic key once to unlock the driver s door 2 Press once again within 3 seconds to unlock the other doors NOTE The interior light and outer footlights will turn on and all the turn signal lights flash twice sounding two beeps 3 Check that all doors automatically re lock after 60 seconds if any door is not open...

Page 22: ...DETERRENT SYSTEM With the doors locked check that the system operates properly System Test a Open the windows b Lock the doors by smart access system wireless remote control or mechanical key Be sure to wait until the security light on the center panel starts flashing c Unlock one of the doors using the inside door lock The system should activate the alarm horn sounds headlights tail lights and em...

Page 23: ...ont doors can be opened by using the inside door handles when the lock button is in the lock position e Check that the outer footlight illuminates when the door is opened d Check exterior key lock control system operation by mechanical key with driver s door Locks all doors Closes the windows and moonroof turn and hold Unlocks the door two step unlock function 1 Turn the key once to unlock the dri...

Page 24: ...hat the shift lever is in the P position c While depressing the brake pedal press the START STOP ENGINE switch Hybrid system start stop a Carry the electronic key in the vehicle and apply the parking brake b Check that the shift lever is in the P position c While depressing the brake pedal press the POWER switch d Check that the READY indicator is illuminated e Push the POWER switch regardless of ...

Page 25: ... Tail lights e Rear turn signal lights f Side marker lights rear g License plate lights h High mounted stoplight i Back up lights j Outer footlights HEADLIGHT AIM If headlight aim is not correct see Repair Manual for headlight aim procedure If equipped ADAPTIVE FRONT LIGHTING AFS Check that the indicator light illluminates when the AFS is deactivated 10 GS200t 350 450h F INSPECTION DETAILS B LOCKS...

Page 26: ...aytime running lights and all lights listed above turn on and off automatically when the engine switch is in ON mode Turn off the daytime running light system If equipped NOTE Headlights and tail lights automatically turn off 30 seconds after a door is opened and closed if the engine switch is turned OFF When only the tail lights are on the lights automatically turn off with the driver s door open...

Page 27: ...urn signal lights and turn signal indicator lights blink when the emergency flasher switch is on If equipped e Check operation of the automatic high beam switch 12 GS200t 350 450h F INSPECTION DETAILS B LOCKS AND LIGHTS ...

Page 28: ...to the carpet INTERIOR PARTS FOR DAMAGE AND FIT Visually inspect the following interior parts for dirt damage and proper fit and alignment a Instrument panel dashboard and glove box b Roof headliner pillar roof side garnish and sun visors c Door trim and quarter trim panels d Seat upholstery floor carpeting and door scuff plates e Console box f Steering wheel 13 GS200t 350 450h F INSPECTION DETAIL...

Page 29: ...s indicated on the tire and loading information label on vehicle NOTE To adjust tire pressure correctly when outside temperature is significantly colder or warmer than shop temperature perform a Health Check using Techstream and select the Compensation Tire Pressure check box Compensation pressures will be displayed on the Health Check results screen Adjust the tire pressure when the tires are col...

Page 30: ... position adjustment switch 2 Seatback angle adjustment switch 3 Seat cushion front angle adjustment switch 4 Vertical height adjustment switch 5 Seatback upper angle adjustment switch Lumbar support adjustment switch Pelvic support adjustment switch 4 Seat cushion length adjustment switch Seatback side support adjustment switch 6 7 If equipped 8 9 d Side support adjustment 15 GS200t 350 450h F IN...

Page 31: ...osition close the driver s door and turn the engine switch to ON mode 1 Register a driving position to the button 1 2 or 3 2 Do not carry more than one key including a card key when registering While pressing the button 1 2 or 3 press the driver s door lock switch either lock or unlock switch until a signal beeps 3 Unlock the driver s door using the entry function or wireless remote control open t...

Page 32: ...e driver s window cannot be operated when the window lock switch is on c Check operation of the power door lock switches from the driver s and passengers doors 1 Locks all doors 2 Unlocks all doors d With the doors closed check that the power windows can be fully operated after the engine switch has been switched to ACCESSORY or OFF mode NOTE This feature is canceled after 45 seconds or if either ...

Page 33: ...rors operate smoothly 2 Press the switch to fold the mirrors Press again to extend them to the original position c Check the operation of the mirror defoggers Press the rear window and outside rearview mirror defogger switch with the engine switch in ON mode b Press the AUTO switch to set automatic mode folding extending of the mirrors links to locking unlocking of the doors Check that the indicat...

Page 34: ...p display Check that both operate properly Head up display Display brightness will change automatically according to the brightness of the surrounding area HUD button Display brightness adjustment switch Display brightness can be adjusted to the desired level Display position adjustment switch DISP button If equipped INSTRUMENT PANEL LIGHT CONTROL Check that the instrument panel light control swit...

Page 35: ...e when operating NOTE Intermittent type The frequency of the intermittent wiper can be adjusted by turning the knob Rain sensing type The sensitivity of the sensor can be adjusted by turning the knob Add washer fluid up to the proper level WINDSHIELD WIPERS AND WASHER With the engine switch in ON mode If equipped 1 OFF Move lever up two levels 2 Move lever up one level 3 Move lever down one level ...

Page 36: ...ode and the headlights on pull and hold the lever to check that washer fluid splashes on the headlights Rain Sensing Function d With the wiper switch lever in the AUTO position splash the water on the windshield around the windshield sensor and check that the wipers operate 21 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 37: ...warning Malfunction indicator SRS airbag warning ABS warning Electric power steering system warning Slip indicator PCS Pre Collision System warning AFS OFF indicator Brake hold operated indicator Brake system warning Tire pressure warning Master warning VSC OFF indicator TRAC OFF indicator Brake hold standby indicator Eco driving indicator Air bag ON OFF indicator See illustrations on next page Re...

Page 38: ...Except F SPORT models F SPORT models 2016 GS450h Except F SPORT models F SPORT models 2016 GS200t 350 23 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 39: ...hen if the seat belt is still unfastened the buzzer will sound in a different tone for 20 more seconds SRS Warning Light Indicates a malfunction in The SRS airbag system The front passenger occupant classification system The seat belt pretensioner system Charging System Warning Light Indicates a malfunction in the vehicle s charging system Malfunction Indicator Lamp Parking Brake Indicator Indicat...

Page 40: ...tch in the IG ON mode If the system works properly the light turns off after a few seconds Tire Pressure Warning Light Indicates low tire pressure When the light stays on after blinking for 1 minute it indicates a malfunction in the tire pressure warning system Electric Power Steering System Warning Light This light comes on when the ENGINE switch is selected in the IG ON mode and goes off when th...

Page 41: ...The multi information display shows warning of system malfunctions incorrectly performed operations or shows messages that indicate a need for maintenance When a message is shown perform the correction procedure appropriate to the message Master warning light The master warning light comes on or flashes when a message is being shown on the multi information display Multi information display All mo...

Page 42: ... the multi information display section in the vehicle s Owner s Manual for a comprehensive list of the system s functions and displays TILT AND TELESCOPIC STEERING WHEEL Check steering wheel adjustment operation 1 Up 2 Down 3 Toward the driver 4 Away from the driver BLIND SPOT MONITOR Check the multi information display to confirm that BSM and RCTA are ON Switching the BSM function multi informati...

Page 43: ...ically by changing the temperature in auto mode g Check that the temperature of the passenger side remained at 85 F 29 5 C h Select upper body air flow mode center vents i Check that cool air flows out of the driver s side center vent and hot air flows out of the passenger s side center vent j Press the DUAL or 3 ZONE button indicator off and check that cool air flows out of both center vents Set ...

Page 44: ...TEM a With the engine switch in the ACCESSORY or ON mode press the RADIO button and check for proper operation of both AM and FM stations b Preset all the station memory buttons to local broadcast frequencies c CD DVD player should be inspected for proper operation d USB and AUX port should be tested for proper operation XM ACTIVATION CONFIRMATION Refer to TSIB 29 GS200t 350 450h F INSPECTION DETA...

Page 45: ...ects tracks files MP3 and WMA and discs DVD mode Selects chapter and fast forwards rewinds iPod player mode Selects a track USB memory player mode Selects a file and folder Bluetooth audio mode Selects a track and album MODE Turns the power on selects audio source Check that the select function for each mode works properly 2 1 SHIFT LOCK OVERRIDE BUTTON COVER INSTALLATION Install the cover into th...

Page 46: ...con Push the ENTER button for each and check that the display changes NOTE After about 5 seconds the CAUTION screen automatically switches to the last display screen HD TRAFFIC To confirm activation press the MENU button select Info then select Traffic Incidents Is traffic information displayed NOTE If service is currently unavailable this may mean HD Data is not received by the vehicle after vehi...

Page 47: ... Check that the cup holder insert may be removed and reinserted without problem CONSOLE BOX Check that the console box opens and closes smoothly and that it does not make any noise during operation Check that the tray slides forward backward and can be removed 32 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 48: ...es smoothly and that it does not make any noise during operation POWER OUTLETS 12V With the engine switch in ACCESSORY or ON mode check the power outlets using an electrical accessory designed for this use 33 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 49: ...r sensors about 2 0 ft 60 cm d Check that the buzzer sounds and the indicator bar is displayed on the screens 1 Front corner sensor operation 2 Front center sensor operation 3 Rear corner sensor operation 4 Rear center sensor operation a With the engine switch in ON mode press the intuitive parking assist switch HEATED STEERING WHEEL With the engine switch in ON mode check that the indicator light...

Page 50: ... Inside door handle lights Rear personal lights Rear interior light Ornament lights Door courtesy lights Power window switch lights Footwell lights 6 7 8 9 10 SEAT VENTILATORS AND HEATERS With the engine switch in ON mode check that the indicator lights come on when each button is pressed If equipped 35 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 51: ...ITY MIRROR a Check that the sun visor is easy to use 1 Flip down 2 Unhook and swing to the side 3 Side extender ANTI GLARE INSIDE REARVIEW MIRROR Check the anti glare function switch operates properly Indicator illuminates when in ON mode 36 GS200t 350 450h F INSPECTION DETAILS C LEFT FRONT ...

Page 52: ... Close Lightly press either side of the moonroof switch to stop the moonroof partway c Check the tilt function up and down 1 Tilt up 2 Tilt down d The sun shade can be opened or closed manually however it will automatically open with the moonroof If equipped REAR SUNSHADE CONTROL With the engine switch in ON mode check that the rear sunshade raises and lowers smoothly 37 GS200t 350 450h F INSPECTI...

Page 53: ... to TIS for troubleshooting procedures 1 SOS button 2 LED light indicators 3 Microphone NOTE Vehicles may arrive with hanger requesting inspection to Safety Connect system If system is working properly and green light is illuminated disregard hanger HomeLink GARAGE DOOR OPENER Check the HomeLink garage door opener by pressing each of the three buttons and observing that the indicator light illumin...

Page 54: ...loses smoothly SEAT BELT Check seat belt operation a Check that the belt extends and retracts smoothly b Check that the belt is not twisted c Check that the buckle locks securely and releases smoothly d Check that the adjustable seat belt anchor operates properly and that it securely locks in position SIDE WINDOW SUNSHADE Pull the tab and hook the shade on the anchors Check that the side window su...

Page 55: ...ESTRAINTS Check that the head restraints operate smoothly POWER OUTLET 120V AC With the engine switch in the ACCESSORY or ON mode check the power outlet using an electrical accessory designed for this use AUXILIARY BOX Check that the auxiliary box opens and closes smoothly and that it does not make noise during operation 40 GS200t 350 450h F INSPECTION DETAILS D LEFT REAR ...

Page 56: ...and push in and release to extend cup holders Check that the cup holders open and close smoothly and that they do not make noise during operation ARMREST Check that the center armrest operates smoothly TRUNK STORAGE EXTENSION Check that the armrest door can be locked and unlocked using the mechanical key 41 GS200t 350 450h F INSPECTION DETAILS D LEFT REAR ...

Page 57: ...G SYSTEM Check that the rear air conditioning controls on rear center console operate smoothly REAR AUDIO CONTROLS Check that the rear audio controls operate properly REAR SUNSHADE CONTROL With the engine switch in ON mode check that the rear sunshade raises and lowers smoothly If equipped 42 GS200t 350 450h F INSPECTION DETAILS D LEFT REAR ...

Page 58: ...e check that the trunk cannot be unlocked by pressing the trunk opener button when all the doors are locked by power door lock switch wireless remote control smart access system or key c Check that the trunk light comes on when the trunk is opened 1 2 3 4 5 GS 200t 350 450h GS F 6 7 Jack handle Emergency tire puncture repair kit Parking brake release tool Screwdriver Towing eyelet Wheel nut wrench...

Page 59: ...NK CLOSER SWITCH 1 Check that the trunk closes automatically when the power trunk closer switch is pressed 2 Press the switch while trunk lid is closing and check that the trunk lid opens again FUEL FILLER DOOR Check that the fuel door opens and closes smoothly If equipped 44 GS200t 350 450h F INSPECTION DETAILS E CARGO AREA ...

Page 60: ... operates properly and that it securely locks in position SIDE WINDOW SUNSHADE Check that the side window sunshade can be raised and lowered smoothly POWER WINDOW AND DOOR LOCKS a With the engine switch in ON mode operate the power window switch Check that the power window up and down operation is smooth b Check operation of the power door lock switch c With the doors closed check that the power w...

Page 61: ...e pressing the SET button press button 1 2 or 3 until the buzzer sounds 3 Check all buttons 1 2 and 3 to make sure that all memorized settings operate correctly b Power easy access system Check that the adjusted lumbar support side support etc will return to its original position when the front passenger door is opened If equipped 46 GS200t 350 450h F INSPECTION DETAILS G RIGHT FRONT ...

Page 62: ...t operation a Seat adjustment 1 Seat position adjustment switch 2 Seatback angle adjustment switch 3 Seat cushion front angle adjustment switch 4 Vertical height adjustment switch 5 Seatback upper angle adjustment switch Lumbar support adjustment switch Pelvic support adjustment switch 4 Seat cushion length adjustment switch Seatback side support adjustment switch 6 7 8 9 If equipped 47 GS200t 350...

Page 63: ...extender operation b Slide the cover of the vanity mirror and check that the light comes on SEAT BELT Check seat belt operation a Check that the belt extends and retracts smoothly b Check that the belt is not twisted c Check that the buckle locks securely and releases smoothly d Check that the adjustable seat belt anchor operates properly and that it securely locks in position LUGGAGE SECURITY SYS...

Page 64: ...FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION Refer to TSIB 49 GS200t 350 450h F INSPECTION DETAILS H FRONT BUMPER ...

Page 65: ...orque in the order of the numbers in the illustration to the left Torque specifications 76 ft lbf 103 N m 10 5 kgf m INSTALL WHEEL CENTER CAPS Install the wheel center caps on the wheels TIRES Visually inspect all tires for damage and or defects BEFORE LIFTING VEHICLE 50 GS200t 350 450h F INSPECTION DETAILS I UNDER VEHICLE SAFETY DAMAGE ...

Page 66: ...NSPECTION FOR LEAKAGE OR DAMAGE a Visually and by hand check the following components for proper installation clamping connection and damage Brake lines hoses and protectors Fuel lines hoses and protectors Steering linkage and dust boots Drive shaft boots Parking brake cable b Visually check the entire underside of the body for proper rust resistant coating 51 GS200t 350 450h F INSPECTION DETAILS ...

Page 67: ...s c Front Rear cross members d Front Rear brakes e Drive shaft s f Axle shafts FLUID LEAKS Visually check the following components for fluid leakage a Engine cylinder head and around the head cover b Front brake system and lines c Radiator and hoses d Fuel lines and hoses e Front differential transaxle f Front shocks g Rear brake system and lines h Rear shocks i Rear differential If equipped 52 GS...

Page 68: ...s Ensure they are properly installed Softly hit cold pipes with fist RUBBER BODY PLUGS Install the rubber body plugs into the torque box holes NOTE Plugs are shipped with the vehicle and put in the glove compartment 53 GS200t 350 450h F INSPECTION DETAILS I UNDER VEHICLE SAFETY DAMAGE ...

Page 69: ...les If a rough surface is not available for this road test Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph See Bott Dots installation instructions below as recommended and provided by TMC Quality Division Bott Dots are available at industrial supply outlets 54 GS200t 350 450h F INSPECTION DETAILS J ROAD TEST ...

Page 70: ...96 or higher ENGINE TRANSMISSION OPERATION a Check that the engine will not start if the shift lever is in any other range except for P or N position b Check that the shift lever cannot be moved from the P position without depressing the brake pedal c Check for smooth up shift and down shift operation over a broad range of driving conditions d Check for smooth up shift and down shift operation whe...

Page 71: ...itioning refrigerant pressure Do not touch the fans when the A C switch is turned on ENGINE OPERATION COLD AND HOT ENGINE OPERATION WHILE DRIVING a Check engine performance over a broad range of driving conditions including acceleration cruising and deceleration b Make sure engine operation is smooth and responsive c Make sure that all the gauges operate properly PARKING ASSIST MONITOR To initiali...

Page 72: ...the indicator light illumintates on the multi information display when the switch is pressed b Automatic mode With the vehicle stopped and the engine switch in ON mode check that the brake warning light goes off when the shift lever is moved from the P position and goes back on when it is moved into P NOTE When vehicle is in ON mode the parking brake indicator light comes on until parking brake is...

Page 73: ...information display when the button is pressed LKA LANE KEEPING ASSIST Check that the indicator light illuminates and a message is displayed on the multi information display when the switch is pressed and released The color of the LKA indicator signifies the following White LKA system is operating Green Steering wheel assistance of the lane departure control function or lake keeping assist functio...

Page 74: ...sual noise b Check that the steering wheel is correctly aligned when driving on a level road surface NOTE For details about adjustment and inspection refer to the Repair Manual AIR CONDITIONING AND HEATER FUNCTIONS SQUEAKS AND RATTLES Check for squeaks and rattles in the following a Instrument panel b Doors c Trim d Body e Other CHECK BLIND SPOT MONITOR WITH REAR CROSS TRAFFIC ALERT FUNCTION 59 GS...

Page 75: ... Display Set speed Indicators Cruise control switch e Check that the vehicle to vehicle distance setting is changed from Long to Medium to Short and then back to Long by pushing the distance switch on the steering wheel 1 Long 2 Medium 3 Short NOTE Always keep the millimeter wave radar sensor glass clean CRUISE CONTROL a Check the cruise control functions ON OFF SET CANCEL RESUME b Check that the ...

Page 76: ...USTOMIZE indicator illuminates on the display when customized mode is selected 2 Eco drive mode When not in eco drive mode turn switch to the left and check that the ECO light illuminates 3 Sport mode Turn switch to the right to toggle between Sport S and SPORT S mode Check that the corresponding indicator light illuminates on the display GS F 1 Normal mode Press switch to change the driving mode ...

Page 77: ... illuminates and a message is shown on the multi information display when the switch is pressed and held for more than 3 seconds GS 200t 350 450h GS F GS F Expert mode c Expert mode GS F only Press the VSC off switch when in SPORT S mode to select expert mode check that the EXPERT indicator light illuminates along with the TRAC OFF and VSC OFF indicators To cancel expert mode press the VSC OFF swi...

Page 78: ...s It is recommended that the interior protective covers be removed just before delivery of the vehicle to the customer OWNER S MANUALS AND PORTFOLIO a Place the Quick Guide booklet s in the glove box b Check that the Owner s Manual Portfolio contains the Owner s Manual s and place in the cargo area c Check that the airbag information label is affixed to the glove box door and is visible with the g...

Page 79: ...COMPLETION 64 GS200t 350 450h F COMPLETION ...

Page 80: ...arge printouts to check sheet and file with R O Submit product technical reports regarding quality issues as applicable Long Term 30 days VehicleStorageGuidelines TSIB Beforedelivery BatteryMaintenancefor In StockVehicles Pre Delivery TSIB Floor Mat Installationduring PDS TSIB p 2 Removedisc brakeanti rustcovers anti corrosionwheel film removejustprior to customerdelivery TSIB I have attended the ...

Page 81: ... VEHICLES PRE DELIVERY Refer to TSIB MAINTENANCE FOR HV AUXILIARY BATTERY BEFORE DELIVERY Refer to TSIB LONG TERM VEHICLE STORAGE GUIDELINES Refer to TSIB FLOOR MAT INSTALLATION DURING PDS Refer to TSIB 66 GS200t 350 450h F COMPLETION ...

Page 82: ... lights 22 Inside rearview mirror 36 Intercooler coolant reservoir 5 Intuitive parking assist 34 Instrument panel light control 19 Interior lights 35 Lane departure alert 58 Lane keeping assist 58 Luggage security system 48 Mirror defoggers 18 Moonroof 37 Multi information display 27 Navigation system 31 Odometer and trip meter 19 Outside rearview mirrors 18 Owner s Manual 63 Parking assist 34 Par...

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