Lexmark Optra C710 Service Manual Download

Page: 358 / 369

I-4

Service Manual

5016-001

Tray 1 (Integrated Tray)

2-99

250/250 Option Tray

2-108

Service Precautions

6-1

Standard Features

1-2

Start

2-1

Symptom Tables

2-28

Base Printer

2-28

Covers Interlock

2-29

Duplex Unit

2-29

Operator Panel

2-30

Paper Feed

2-30

2-68

Paper Tray Options

2-31

Power

2-31

Print Quality

2-32

Tests

Button

3-10

Device

3-16

Disk Test/Clean

3-17

Duplex

Feed 1

3-15

Feed 2

3-15

Quick Test

3-15

Duplex Tests

3-15

Flash Test

3-18

Hardware

3-10

Parallel Wrap

3-11

ROM Memory

3-12

SDRAM Memory

3-13

Serial Wrap

3-14

Theory

Carriage Unit

1-21

Contact Cam

1-18

Coupling Unit

1-19

Detecting New Cleaning Unit

1-28

Drive Block

1-17

Duplex Unit (Option)

1-29

Fuser/Paper Exit Unit

1-27

Interlock Mechanism

1-8

Intermediate Transfer Unit

1-24

Optional Paper Trays

1-13

Paper Feed Unit

1-11

Sheet Bypass Paper Feed Unit

1-9

Toner Cartridge Unit

1-22

User Attendance Messages

2-13

User Status Messages

2-7

Part Numbers

12G1000

7-41

12G1001

7-13

12G1002

7-79

12G1003

7-21

12G1004

7-17

12G1005

7-21

7-79

12G1006

7-11

7-17

7-79

7-81

12G1007

7-13

12G1008

7-21

12G1009

7-5

12G1010

7-5

12G1011

7-13

12G1012

7-7

12G1013

7-5

12G1014

7-3

12G1015

7-65

12G1016

7-13

12G1017

7-63

12G1018

7-9

12G1019

7-17

12G1020

7-5

12G1021

7-53

7-79

12G1022

7-53

7-79

12G1023

7-55

7-77

12G1024

7-3

12G1025

7-21

7-69

7-79

7-81

12G1026

7-47

12G1027

7-5

12G1028

7-29

12G1029

7-51

12G1030

7-47

12G1031

7-27

12G1032

7-21

12G1033

7-47

12G1034

7-61

12G1035

7-21

12G1036

7-13

7-35

7-39

12G1037

7-57

12G1038

7-51

12G1039

7-81

12G1040

7-27

Summary of Contents for Optra C710

Page 1: ...710 Lexmark and Lexmark with diamond design are trademarks of Lexmark International Inc registered in the United States and or other countries Table of Contents Index Safety and Notices Trademarks Start Diagnostics Manuals Menu ...

Page 2: ...ton Kentucky 40550 U S A or e mail at ServiceInfoAndTraining Lexmark com Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you You can purchase additional copies of publications related to this product by calling 1 800 553 9727 In other countries contact your point of purchase Lexmark and Optra are trademarks of L...

Page 3: ...Unit 1 22 Intermediate Transfer Unit 1 24 Fuser Paper Exit Unit 1 27 Detecting New Cleaning Unit 1 28 Duplex Unit Option 1 29 Diagnostic Information 2 1 Start 2 1 Service Error Codes 2 2 User Status Messages 2 7 User Attendance Messages 2 13 Symptom Tables 2 28 Base Printer Symptom Table 2 28 Covers Interlock Symptom Table 2 29 Duplex Unit Symptom Table 2 29 Operator Panel Symptom Table 2 30 Paper...

Page 4: ... 72 Printhead Service Check 2 77 Print Quality Service Checks 2 79 Print Quality Initial Service Check 2 79 All Black or Color Page Service Check 2 80 All Blank Page Service Check 2 81 Background Service Check 2 82 Black Color Lines or Bands Service Check 2 83 Black or Color Spots Service Check 2 84 Developer Drive System Service Check 2 84 Evenly Spaced Horizontal Lines Marks Service Check 2 85 F...

Page 5: ...ality Test Pages 3 1 Paper Jam Sequence 3 1 Disabling Download Emulations 3 3 Diagnostics Menu Structure 3 3 Diagnostic Mode 3 4 Print Registration 3 6 Print Tests 3 8 Print Quality Test Pages 3 9 Hardware Tests 3 10 LCD Test 3 10 Button Test 3 10 Parallel Wrap Test 3 11 ROM Memory Test 3 12 SDRAM Memory Test 3 13 Serial Wrap Test 3 14 Duplex Tests 3 15 Quick Test 3 15 Duplex Feed 1 3 15 Duplex Fe...

Page 6: ...ve Motor Removal 4 7 Developer Drive Motor Assembly Removal 4 7 Fuser Drive Motor Removal 4 8 OPC Drive Motor Removal 4 9 Cam Sensor Removal 4 9 LVPS Assembly Removal 4 10 Main Fan Removal 4 12 Main Fan Mounting Bracket Removal 4 12 Motor Mounting Stay C Assembly Removal 4 13 OPC Coupling Drive Block Assembly Removal 4 14 Solenoid Removal 4 14 Left Side Removals 4 15 Grid Block 1 Assembly Removal ...

Page 7: ...Sensor Board 5 3 TRAY 1 Registration Sensor Board 5 4 Waste Toner Sensor Board 5 4 Belt Position Sensor Board 5 5 Connector Locations for Options 5 6 2nd Paper Option 250 250 Paper Option 5 6 2nd Paper Option 250 250 Paper Option 5 7 LVPS Internal 2nd Tray Option 5 7 Duplex Unit Option 5 8 LVPS Internal Automatic Duplex Option 5 9 Electrical Components 5 10 Sensor Switch Locations 5 10 Printer Cir...

Page 8: ... Scanner Unit 7 40 Assembly 15 Cassette 7 44 Assembly 16 Upper Covers 7 46 Assembly 17 Covers 7 50 Assembly 18 Covers Frame 250 Tray Option 7 52 Assembly 19 Middle Roll Unit 250 Tray Option 7 56 Assembly 20 250 250 Tray Option Lower Unit 7 58 Assembly 21 Duplex Unit Option 2 7 60 Assembly 22 Cassette Upper Section 7 64 Assembly 23 Cassette Rear Section 1 7 66 Assembly 24 Cassette Rear Section 2 7 ...

Page 9: ...Notices and Safety Information ix 5016 001 Notices and Safety Information Laser Notices The following laser notice labels may be affixed to this printer as shown ...

Page 10: ...ce condition Laser Der Drucker erfüllt gemäß amtlicher Bestätigung der USA die Anforderungen der Bestimmung DHHS Department of Health and Human Services 21 CFR Teil J für Laserprodukte der Klasse I 1 In anderen Ländern gilt der Drucker als Laserprodukt der Klasse I der die Anforderungen der IEC International Electrotechnical Commission 825 gemäß amtlicher Bestätigung erfüllt Laserprodukte der Klas...

Page 11: ...n par l utilisateur ou de révision l exposition à des rayonnements laser supérieurs à des rayonnements de Classe I Avvertenze sui prodotti laser Questa stampante è certificata negli Stati Uniti per essere conforme ai requisiti del DHHS 21 CFR Sottocapitolo J per i prodotti laser di classe 1 ed è certificata negli altri Paesi come prodotto laser di classe 1 conforme ai requisiti della norma CEI 825...

Page 12: ...e la Clase I durante su uso normal el mantenimiento realizado por el usuario o cualquier otra situación de servicio técnico Declaração sobre Laser A impressora está certificada nos E U A em conformidade com os requisitos da regulamentação DHHS 21 CFR Subcapítulo J para a Classe I 1 de produtos laser Em outros locais está certificada como um produto laser da Classe I em conformidade com os requisit...

Page 13: ...zo ontworpen dat bij normaal gebruik bij onderhoud of reparatie conform de voorschriften nooit blootstelling mogelijk is aan laserstraling boven een niveau zoals voorgeschreven is voor klasse 1 Lasermeddelelse Printeren er godkendt som et Klasse I laserprodukt i overenstemmelse med kravene i IEC 825 Klasse I laserprodukter betragtes ikke som farlige Printeren indeholder internt en Klasse IIIB 3b l...

Page 14: ...lle säteilylle kirjoittimen normaalin toiminnan käyttäjän tekemien huoltotoimien tai muiden huoltotoimien yhteydessä LUOKAN 1 LASERLAITE VAROITUS Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle KLASS 1 LASER APPARAT VARNING Om apparaten används på annat sätt än i denna bruksanvisning...

Page 15: ...sätts för laserstrålning över Klass I nivå vid normal användning underhåll som utförs av användaren eller annan föreskriven serviceåtgärd Laser melding Skriveren er godkjent i USA etter kravene i DHHS 21 CFR underkapittel J for klasse I 1 laserprodukter og er i andre land godkjent som et Klasse I laserprodukt i samsvar med kravene i IEC 825 Klasse I laserprodukter er ikke å betrakte som farlige Sk...

Page 16: ...5 Els productes làser de classe I no es consideren perillosos Aquesta impressora conté un làser de classe IIIb 3b d arseniür de gal li nominalment de 5 mil liwats i funciona a la regió de longitud d ona de 770 795 nanòmetres El sistema làser i la impressora han sigut concebuts de manera que mai hi hagi exposició a la radiació làser per sobre d un nivell de classe I durant una operació normal duran...

Page 17: ...Notices and Safety Information xvii 5016 001 Japanese Laser Notice Chinese Laser Notice ...

Page 18: ...xviii Service Manual 5016 001 Korean Laser Notice ...

Page 19: ...nd servicing of this product Professional service personnel should understand this and take necessary precautions Consignes de Sécurité Ce produit a été conçu testé et approuvé pour respecter les normes strictes de sécurité globale lors de l utilisation de composants Lexmark spécifiques Les caractéristiques de sécurité de certains éléments ne sont pas toujours évidentes Lexmark ne peut être tenu r...

Page 20: ... di assistenza autorizzato deve quindi adottare le precauzioni necessarie Sicherheitshinweise Dieses Produkt und die zugehörigen Komponenten wurden entworfen und getestet um beim Einsatz die weltweit gültigen Sicherheitsanforderungen zu erfüllen Die sicherheitsrelevanten Funktionen der Bauteile und Optionen sind nicht immer offensichtlich Sofern Teile eingesetzt werden die nicht von Lexmark sind w...

Page 21: ...ción de la máquina El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias Informações de Segurança Este produto foi concebido testado e aprovado para satisfazer os padrões globais de segurança na utilização de componentes específicos da Lexmark As funções de segurança de alguns dos componentes podem não ser sempre óbvias A Lexmark não é responsável pela uti...

Page 22: ...s peces pot ser que no sempre siguin òbvies Lexmark no es responsabilitza de l us d altres peces de recanvi La informació pel manteniment d aquest producte està orientada exclusivament a professionals i no està destinada a ningú que no ho sigui El risc de xoc elèctric i de danys personals pot augmentar durant el procés de desmuntatge i de servei d aquest producte El personal professional ha d esta...

Page 23: ...Notices and Safety Information xxiii 5016 001 Korean ...

Page 24: ...xxiv Service Manual 5016 001 ...

Page 25: ...General Information 1 1 5016 001 1 General Information The LexmarkTM OptraTM C710 is a letter quality page printer designed to attach to an IBM compatible personal computer and most computer networks ...

Page 26: ...me Letter or A4 up to 16 ppm Color Letter or A4 up to 3ppm Color transparencies Letter or A4 up to 1 8 ppm Monochrome duplexed pages up to 10 impressions 5 duplexed ppm Color duplexed pages up to 3 impressions 1 5 duplexed ppm Special Features Automatic Duplex Color Quality Enhancement Technology CQET Automatic color screening selection to optimize print quality based on print type 4 bit color cap...

Page 27: ...8 9 223mm Height of duplex option 5 7 145mm Weight 79 lbs 35 8kg for base model only Weight duplex option 46 22 lbs 21kg Weight dual tray option 20 7 lbs 9 4 kg Power Supply AC 120v 22v 240v 60Hz 50Hz Power Consumption 1 2 Kw maximum Controller Lexmark Controller Printer Management Software MarkVisionTM that lets you manage your printer from your computer Supported in the following environments Wi...

Page 28: ...384MB Interface Base printer parallel standard Centronics protocol compliant with bidirectional IEEE 1284B Network printer Ethernet standard connection Internal Solutions Ports Three ports for network adapters tri port adapters parallel port adapters or hard disk Three memory slots Printer Options Optional paper drawer drawer unit with two 250 sheet trays installed underneath the printer Duplex un...

Page 29: ...l USB Port Adapter IEEE 1284 adapter provides additional parallel and USP port Infrared Adapter For use with the Tri port adapter Receives infrared beam from an IrDA compatible workstation Serial Interface Adapter High speed bidirectional 10 foot and 20 foot 1284B parallel cables 9 8 foot 1284 A C parallel cable Serial Cable 50 foot serial cable OptraImage TM Transforms the printer into an easy to...

Page 30: ...etermine the printer problem and repair the failure After you complete the repair perform tests as needed to verify the repair Tools Required For Service Flat blade screwdriver 1 Phillips screwdriver 2 Phillips screwdriver 7 0 mm nut driver 5 5 mm wrench Needlenose pliers Diagonal pliers Spring hook Feeler gauges Analog or digital multimeter Parallel wrap plug 1319128 Serial wrap plug 1329048 Twin...

Page 31: ...MB 64MB and 128MB Flash memory options 2MB 4MB 8MB 16MB Integrated network options Token Ring Ethernet 10 100 Base TX Ethernet PAX card Internal IDE disk card Ethernet ID Base 2 T Tri Port RS 232C or RS 422 serial Infrared LocalTalk IPDS SCS USB Parallel port Ethernet Fax card Ethernet 10 100 Base TX Fax modem 250 250 dual optional paper tray Automatic duplex option Hard disk Hard disk adapter car...

Page 32: ...uator 3 A moves in the direction of arrow B When the cartridge door is closed the door switch actuator 1 C rotates in the direction shown by arrow D and activates the door switch E and laser switch F If either of these doors are not closed actuator 1 C will not rotate and the switches will not turn on When door switch E is not activated it prevents the LVPS from supplying power to the printer When...

Page 33: ...bypass paper feed and sheet bypass paper transfer roller stop rotating At the same time the paper transfer roller is lifted up by the return spring so that the paper will touch the timing roll and wait Note If the transparency paper sensor located in front of the timing roller detects a transparency the printer slows to the half speed mode At the same time the image is transferred from the organic...

Page 34: ...g paper present A sheet of paper in the sheet bypass tray is detected by the sheet bypass paper detect sensor When the sheet of paper is detected the paper detect sensor turns off When the sheet of paper is not detected the sensor turns on ...

Page 35: ...ids in the prevention of double feeding Only the top sheet of paper is fed by the paper feed roller As paper is fed to the timing roller by the paper feed roll the paper is detected by the paper pass sensor located just ahead of the timing roller After the paper is detected the paper feed clutch turns off and the paper feed roller and paper feed transfer roller stop rotating At this point the pape...

Page 36: ...1 Detecting paper size Paper size is determined by the paper size detect plate connecting the inner part of the partition plate which detects the paper size turning on the corresponding switch It detects Legal Letter A4 or B5 EXE ...

Page 37: ...he second paper feed unit consists of two separate feed units which are the same as the paper feed unit for tray 1 along with idler rollers above the paper feed units and paper guides on the side of the paper feed opening The interconnect board assembly drive module and LVPS for the option is located on the right side frame ...

Page 38: ...ion gears cause the gears attached to the paper feed roller and paper transfer roller to start rotating The paper feed roller contacts the paper causing the paper to feed to the idler roller The one way clutch causes the idler roller to rotate feeding the paper past the paper pass sensors located prior to the idler roller and the timing roller After a predetermined period of time the paper feed cl...

Page 39: ...ed the sensor is turns off If paper is not detected the sensor remains off Detecting paper level The amount of paper remaining in tray 1 is detected by the paper detect sensor When there is enough paper in tray 1 the sensor remains off When the level is too low less than 50 sheets the sensor turns on and Load Paper tray 1 message displays ...

Page 40: ...etecting paper size Paper size is determined by the paper size detect plate connecting the inner part of the partition plate This plate detects the paper size turning on the corresponding switch It detects Legal Letter A4 or B5 EXE ...

Page 41: ...ck and OPC IMT Intermediate drive block Refer to the drawing for layout of gears and rollers In the paper feed system transmission is switched by three electromagnetic clutches In the fuser system a one way clutch is provided in the center of the paper path to make paper jams easier to remove from the fuser unit The rotation of the contact cam turns on and off by a spring clutch and solenoid ...

Page 42: ...ansfer roller cam detaching transfer roller from the transfer belt The discharge roller is also detached from the transfer belt at this time A pin in the side of lever 2 controls the cleaner lever which controls the position of the cleaner The cleaner is detached from the transfer belt Operation of transferring from the belt to the paper The contact cam rotates according to the movement of the sol...

Page 43: ...carriage are positioned by the movement of the carriage position pin in the following order After initializing or printing the coupling shaft detent shaft and carriage position pin slide in reverse by rotating the coupling motor in reverse in order to reset the position of the OPC and carriage Manual resetting By rotating the knob counterclockwise 180 degrees the same operation as mentioned above ...

Page 44: ...1 20 Service Manual 5016 001 ...

Page 45: ...med as many times as the specified number of pulses then the carriage is stopped at the specified position Detecting the carriage When initializing the carriage turns one turn so that the carriage home position sensor can detect the cartridge detect rib located on the toner cartridge Detecting the carriage home position Four carriage home position detect ribs are located on the carriage right side...

Page 46: ...flects light A new cartridge detect sensor installed in the bottom part of the printer allows the cartridge to be detected Once the cartridge has been used the new cartridge detect lever makes a turn and no additional reflections occur A new cartridge detect sensor Will be high H when a cartridge has been used Sensor output at connector Will be low L when a cartridge is present ...

Page 47: ... is installed in the bottom of the printer and emits light from infrared LED s mounted in the sensor assembly to mirrors mounted at an angle of the cartridge sensor window No toner in cartridge Will be high H Toner left in cartridge Will be low L toner sensor output at connector ...

Page 48: ...nd the entire image is transferred onto paper by the transfer roller forming the color image on the paper Note While the four color toner images are still on the transfer belt the transfer roller discharge roller and cleaning roller are pulled away from the transfer belt An optical reflector is attached on one edge of the outer circumference of the transfer belt and is used by the home position se...

Page 49: ...pacity it is detected by the waste toner bottle full sensor The cleaner consists of the discharge roller cleaning roller blade and toner transport coil The toner remaining on the belt is discharged by the discharge roller transferred to the cleaning roller scraped from the cleaning roller by the cleaning blade and transported to the waste toner bottle by the transport coil ...

Page 50: ...same time the cleaning roller and discharge roller are rotated by the timing belt and gear The cleaner lever is shifted by a pin and the cleaning roller is detached from the transfer belt At the same time the contact pin is shifted by a lever causing the contact cam to turn The transfer roller and discharge roller are detached from the transfer belt by the contact cam ...

Page 51: ...per prints and the paper exit sensor detects the exit of the sheet of paper the fuser drive motor turns off and the backup roll hot roll and paper exit roll stop turning A thermostat is provided to protect the fuser unit should an unusual rise in temperature occur in the hot roll assembly If activated the thermostat shuts off power to the fuser lamp A cleaner unit is located on top of the hot roll...

Page 52: ...d the print counter resets to Zero As the temperature of the hot roll and cleaning roll rise the temperature around the thermal fuse also rises eventually causing the thermal fuse to blow Note The fuse will generally blow after primary power has been applied following the printing of two or three sheets of paper At this time the temperatures of the blown fuse and surrounding parts are 70 degrees C...

Page 53: ...ation The paper then passes through the transfer unit in which the image is formed and is fused in the fuser assembly When the paper exit sensor detects paper the drive of the automatic two sided print unit starts switching the gate claw to the outer side to eject the page The paper that is transported by the paper exit roller in the printer is ejected into the paper exit tray by the paper exit ro...

Page 54: ... roller When the leading edge of the paper reaches the paper exit sensor in the fuser the upper unit motor starts rotating in the normal direction switching the gate claw to the inner side to receive the paper When the paper reaches the upper paper pass sensor through the paper transport roller the rotation of the motor is switched to the high speed mode At the same time the lower unit motor begin...

Page 55: ... curved area the skew correction mechanism and the paper feed roller The paper is then fed through the transfer and fuser units in sync with the image of the front page as it is transported onto the middle transfer unit When the leading edge of the paper reaches the paper exit sensor S0 in the printer the upper unit motor starts rotating in the reverse direction switching the gate claw to the pape...

Page 56: ...page is printed and transported to the upper unit The second page stops when it reaches the upper paper pass sensor S2 and is held there The first page waiting in the lower unit is fed to the timing roller in the printer When the timing roller rotates the motors in the upper and lower units rotate in high speed mode transferring the second page waiting in the upper unit to position in the lower un...

Page 57: ...5016 001 When the setting is not less than six pages or three prints This operation stages pages in the lower and upper units and alternates transportation as shown in the preceding steps These steps are performed successively ...

Page 58: ...e gate claw in reverse so that paper is ejected to the paper exit tray When the page passes through the paper exit sensor in the printer the upper duplex unit motor rotates in the normal direction in low speed mode rotating the gate claw normally in order to receive the page When the page passes through the pass sensor the motor switches to high speed mode transporting the page to the duplex rear ...

Page 59: ...a jammed print the sensor lever shuts off the open closed sensor so that detection is performed Detecting the duplex upper unit open close When the upper unit opens the actuator detaches from the right sensor pin in the right hinge The actuator pulled by the return spring closes the sensor and detection is performed ...

Page 60: ... the claw gear The gate claw rotates counterclockwise feeding the page to the paper exit roller The page then exits the printer When the leading edge of a simplexed page prints it actuates the paper exit sensor and the duplex upper unit motor rotates in the normal direction This rotation is then transmitted to the claw gear and limiter disk and the gate claw rotates in a clockwise direction so tha...

Page 61: ...ansported from the duplex rear unit pushes on the gate claw and is stored in the duplex lower tray unit When the trailing edge of the page passes through gate claw 2 gate claw 2 is rotated by the gate claw spring until the gate claw lever touches the stopper switching to reverse paper exit mode ...

Page 62: ...duplex upper unit the upper unit motor goes into high speed mode 270m sec At this time the duplex lower unit motor rotates in the normal direction The rotation is transmitted to the gears in the lower unit as shown When the leading edge of the paper reaches the paper pass sensor S3 the duplex upper unit motor stops rotating ...

Page 63: ...print is stored The duplex lower unit reverse motor supplies drive to the duplex rear unit and tray through gear 18Z When the duplex tray is pulled out the interlock switch opens and interrupts the circuit to the reverse motor The tray condition sensor detects the position of the duplex tray and whether it is correctly installed The transport sensor detects whether the page being transported passe...

Page 64: ...s transmitted to the one way gear 16Z through the store roller drive shaft rotating the one way gear 16Z in the B direction Note Drive is not transmitted when the rotation is in the A direction due to the one way clutch A The timing belt drives turning the idler rollers in the B direction while transporting the page in the B direction ...

Page 65: ...ined about 3 degrees in the paper pass direction The page is brought to the opposite side of the skew correction mechanism in the duplex lower tray unit by this inclination for the preparation of skew correction To mount the holder engage the tab of the holder with the second groove from the rib of the rear cover ...

Page 66: ...ge Power Supply LASER Light Amplification Stimulated Emission of Radiation LCD Liquid Crystal Display LED Light Emitting Diode LVPS Low Voltage Power Supply MROM Masked Read Only Memory NVRAM Nonvolatile Random Access Memory OEM Original Equipment Manufacturer PC Photoconductor RIP Raster Imaging Processor ROM Read Only Memory SIMM Single In Line Memory Module SRAM Static Random Access Memory UPR ...

Page 67: ...isplays go to the Service Error Codes on page 2 2 User status messages provide the user with information on the current status of the printer Ready displays on the first line of the display unless Power Saver is invoked then Power Saver is displayed If a user status message displays go to the User Status Messages on page 2 7 User error messages are indicated by a two or three digit error code whic...

Page 68: ...lt Go to the ITM Drive Service Check on page 2 60 918 Fan Stalled The main fan has stalled or locked up Go to the Main Fan Service Check on page 2 62 Note The following errors are detected when the printer is below the maintenance count 920 Fuser Error Indicates that the fuser is below temperature when printing Go to the Fuser Cold Service Check on page 2 51 921 Fuser Error Indicates that the fuse...

Page 69: ... printing or when the printer is idling 929 Fuser Error Indicates that the system has detected that the thermistor is open 930 931 934 935 Printhead Error Go to the Printhead Service Check on page 2 77 939 RIP Engine Communications Error Indicates that the RIP board and the engine board cannot communicate The RIP board engine board or cabling may be defective Check each board for correct installat...

Page 70: ...he Controller Board Assembly Removal on page 4 19 958 ASIC Failure Engine Board Indicates that there was an ASIC failure on the controller board Replace the controller board assembly Go to the Controller Board Assembly Removal on page 4 19 959 SRAM Failure Indicates that there was an SRAM failure on the controller board Replace the controller board assembly Go to the Controller Board Assembly Remo...

Page 71: ...he emulation 975 Network Card X Indicates that a failure has occurred with the network card installed in slot x x 1 2 or 3 976 Network Card X Indicates an unrecognizable network card x Replace network card x 978 Network Card X Indicates that a bad checksum has been detected while programming network card x Replace network card x 979 Network Card X Indicates that flash parts failed while programmin...

Page 72: ...6 001 993 Cam Sensor does not turn on The cam sensor did not activate Go to the Fuser Drive and Contact Cam System Service Check on page 2 53 994 Engine EEPROM Error An engine EEPROM error has been detected Error Code Action ...

Page 73: ...arming Engine The printer is warming the fuser to prepare for printing N A Performing Self Test The printer is running the normal series of start up tests it performs after it is turned on N A Busy The printer is processing or printing data The light on the operator panel flashes while this message is displayed If a job name has been defined the name replaces the Busy message on the display To can...

Page 74: ...the Job Menu is displayed Press Select Press Menu or Menu until Cancel Job appears on the second line Press Select Ready Hex Hex Trace diagnostic mode is active and the printer is ready to receive data Use Hex Trace to isolate the source of a print job problem With Hex Trace selected all data sent to the printer is printed in hexadecimal and character representation Control code strings are printe...

Page 75: ...ayed when the printer is being reset To activate some of the printer settings the printer must restart No buttons are active when this message is displayed N A Parallel The standard parallel interface is the active communication link N A Parallel x The specified parallel interface is the active communication link N A Serial x The specified serial interface is the active communication link N A Netw...

Page 76: ...operator has exited the CONFIDENTIAL JOB or HELD JOBS operation and has marked one or more Print and Hold jobs for printing or selected the Print All Jobs option No buttons are active when this message is displayed N A Deleting Jobs This message is displayed after an operator has exited the CONFIDENTIAL JOB or HELD JOBS operation and has marked one or more Print and Hold jobs for deletion or selec...

Page 77: ...Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select Printing Job Accounting Stat An accumulated statistics report for the most recent print jobs is printing To cancel the print job press Menu or Menu The Job Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select Clearing Job Accounting Stat The printer is deleting all...

Page 78: ...his message is displayed Do not turn the printer off while this message is displayed The printer is formatting the hard disk The printer is formatting the hard disk No buttons are active when this message is displayed Do not turn the printer off while this message displays The printer is storing resources on the hard disk The printer is storing resources on the hard disk Do not turn the printer of...

Page 79: ... the multipurpose feeder The message displays either the custom media name defined using the MarkVision utility the media size or the media size and type it is looking for To clear the message If the correct paper type is loaded in the tray but the Paper Type setting was not changed from the operator panel press Go to continue printing Press Select to ignore the request and print on the media alre...

Page 80: ...gnore the request and print on the media already installed in the tray Load media of the requested size and type in the tray indicated To cancel the print job Press Menu or Menu until the Job Menu is displayed Press Select Press Menu or Menu until Cancel Job appears on the second line Press Select Tray x Empty The printer is trying to feed paper from a source it detects is empty tray 1 2 3 or the ...

Page 81: ...If the printer cannot find a tray with the correct media size and type it prints on whatever media is installed in the default paper source To cancel the print job Press Menu or Menu The Job Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select No Jobs Found Retry This attendance message occurs if you have entered a PIN Personal Identification Number to prin...

Page 82: ...rd disk to activate the change If you press Go all files currently stored on the disk will be deleted Press Return or Stop to cancel this operation Invalid Font Data The printer has detected an incompatibility between the font data and the firmware You must download compatible font data to flash memory before the printer can return to the ready state Invalid Network x Code The code in the specifie...

Page 83: ...cient Collation Area The printer memory or optional hard disk if installed does not have the space necessary to collate the print job Press Go to print the portion of the job already stored and begin collating the rest of the job To cancel the print job Press Menu or Menu until the Job Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select 37 Insufficient Def...

Page 84: ...oming data that was not stored is lost 38 Memory Full The printer is processing the job but the memory used to store pages is full Press Go to clear the message and continue printing Some data may not print or may not print correctly Cancel the print job Press Menu or Menu The Job Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select To reduce the complexity...

Page 85: ...b Menu is displayed Press Menu or Menu until Cancel Job appears on the second line Press Select To avoid another Complex Page error Set Page Protect On from the Setup Menu and resend the job Reduce the complexity of the page by using fewer fonts macros and graphics Install additional printer memory 51 Defective Flash The flash card installed in your printer is defective Press Go to clear the messa...

Page 86: ...talled in your printer has not been formatted You must format the flash memory before downloading resources Press Go to clear the message To format flash memory select Format Flash from the Utilities Menu 54 Serial Option x Error The printer has detected a protocol error on the specified serial interface Be sure the serial interface parameters are set up correctly and you are using an appropriate ...

Page 87: ...apter ENA that was once connected to the standard parallel port is no longer responding The printer only recognizes the missing connection when the printer power is first turned on Be sure the cable connecting the ENA and the printer is securely attached Turn the printer off and then on again to see if the printer recognizes the connection Press Go to clear the message The printer erases any refer...

Page 88: ...ax buffer is not large enough to hold the fax data this message is displayed After this message is posted the printer breaks the phone connection with the sending fax printer The ability of the printer to process fax data exceeds the data transmission rate of most fax printers Press Go to clear the message and continue processing the current print job To reset the printer Press Menu or Menu until ...

Page 89: ...t but the port has been disabled from the serial buffer menu item Press Go to clear the message The printer discards the data sent to the serial port To reset the printer Press Menu or Menu until the Job Menu is displayed Press Menu or Menu until Reset Printer appears on the second line Press Select 58 Too Many Disks Installed You have more than one hard disk installed Turn the printer off and fol...

Page 90: ...ct 63 Unformatted Disk The hard disk installed in your printer has not been formatted You must format the disk before you can download resources to it Press Go to clear the message If the error message remains the disk may be defective and need replacing To format the disk select Format Disk from the Utilities Menu 64 Disk not in Slot 3 If you place an optional hard disk in slot 1 or 2 this messag...

Page 91: ...austed This message indicates the transfer belt is exhausted and must be replaced A new transfer belt must be installed to clear this error message 85 Coating Roll Life Warning This message indicates the coating roll is nearing its end of life or empty condition Normally the coating roll is replaced when you replace the black print cartridge It is possible depending on the type of print jobs you s...

Page 92: ...tor panel 3 Press Menu or Menu until Reset Fuser Count appears on the second line 4 Press Select to reset the fuser counter to zero 88 Color Low This message indicates the color print cartridge indicated is nearing its end of life or empty condition If you do not have an appropriate extra print cartridge order it now Press Go to clear the message and continue printing The Supplies status message d...

Page 93: ...th Close any open covers and the duplex tray Press Go to clear the message If the duplex unit is not plugged in the printer displays 230 Paper Jam Check Duplex 24x Paper Jam Check Tray x The printer has detected a paper jam in the tray specified in the message Remove the paper from the paper path Close any open trays or covers Press Go to clear the message 25x Paper Jam MP Feeder The printer has d...

Page 94: ... Paper Tray Go to the Paper Feed Service Check on page 2 68 Paper jams Duplex option not installed Go to the Paper Feed Service Check on page 2 68 Paper jams Duplex option installed Go to the Duplex Unit Option Service Check on page 2 120 Print quality Black page Go to All Black or Color Page Service Check on page 2 80 Print quality Blank page Go to All Blank Page Service Check on page 2 81 Print ...

Page 95: ...quality Vertical black bands on edge of copy Go to Black Color Lines or Bands Service Check on page 2 83 Symptom Action Close Door displays when all covers are not properly latched Go to the Cover Interlock Service Check on page 2 45 Symptom Action Paper feed problem with duplex Paper jams at paper removal tray Paper skews in the duplex option Paper fails to pass from lower option through the dupl...

Page 96: ...4 3 Operator panel continuously displays all diamonds and beeps five times Go to the Operator Panel Service Check on page 2 64 Symptom Action Paper does not feed from the integrated tray 1 Go to the Paper Feed Service Check on page 2 68 Paper jam ITM area In fuser assembly In exit assembly 201 displays 202 displays Go to the Paper Feed Service Check on page 2 68 Printer does not feed media correct...

Page 97: ... 243 displays Go to the Paper Feed Service Check on page 2 68 Printer does not detect Media in tray 2 or tray 3 Level of media in tray 2 or tray 3 Size of media in tray 2 or tray 3 Presence of tray 2 or tray 3 Go to the Options Service Checks on page 2 106 Symptom Action No indication the printer is functioning No LEDs on Display off No motor movement Go to the Power Service Check on page 2 72 Ope...

Page 98: ... bands Go to the Black Color Lines or Bands Service Check on page 2 83 Random marks Go to the Random Marks Service Check on page 2 90 Toner on back of paper Go to the Toner on Backside of Page Service Check on page 2 91 Offset image Go to the Offset Print Service Check on page 2 88 Uneven image density Go to the Uneven Print Density Service Check on page 2 92 Foggy background Go to the Foggy Backg...

Page 99: ...o the Poor Color Reproduction Service Check on page 2 89 Black or color spots Go to the Black or Color Spots Service Check on page 2 84 Scratch marks parallel to paper feed direction Replace the fuser assembly Go to the Fuser Unit Removal on page 4 23 Symptom Action ...

Page 100: ...s especially paper jams Go to Viewing the Error Log on page 3 22 and check the printer error log for indications of repetitive entries that help to isolate a problem to a particular area of the printer or option Print Quality Problems Go to Print Quality Test Pages on page 3 9 and print a test page to help diagnose problems before changing any settings or working on the printer Use the resident di...

Page 101: ...r menu when checking for label feeding and print quality problems Set the paper type to paper from the paper menu when checking for paper feeding and print quality problems Multipurpose Tray Symptom Chart A Media does not feed from MPT 250 paper jam message displays B Media tries to feed from the MPT tray 250 paper jam message may display C Transparencies do not feed from the MPT D Transparencies ...

Page 102: ...sensor and clutch to the base printer is not cut or damaged This may happen if caught between the printer frame and front cover assembly Check the bypass detect sensor flag for proper operation Check the voltages for the bypass paper detect sensor and paper feed clutch The sensor can be checked with the front cover in the down position Check pin 2 while activating the sensor flag in the MPT tray C...

Page 103: ...ssary 3 Sheet Bypass Paper Feed Clutch CL 2 Check the bypass paper feed clutch for proper operation and repair as necessary Check the voltages on CN12 Pin Voltage Voltage Voltage Signal Clutch Clutch Static Activated 1 Brown 5 V dc 5 V dc 5 V dc 2 Red KAMIARIO 0 V dc 5 V dc 3 Orange DGND 0 V dc 0 V dc 4 Yellow VP 24 V dc 24 V dc 5 Blue SL4ON 24 V dc 0 V dc All voltages are approximate values If th...

Page 104: ... sensor board Check the sensor for proper operation If no problem is found replace parts in the following order 1 Paper Pass Transparency Detect Sensor Board 2 Engine Board 3 Cables FRU Action 1 Labels Be sure the labels are paper labels designed for laser printers Do not use vinyl labels Use only labels that have no gaps between them Be sure no adhesive is exposed on the sheets Check the labels t...

Page 105: ...ssage displays and the carriage unit motor does not turn go to step 1 in the table below Note The motor can be checked by removing it from the printer with the cable attached Verify the motor turns during POR If this message displays and the carriage unit motor turns but the carriage does not move go to step 2 in the table below If this message displays and the carriage unit motor and carriage tur...

Page 106: ...n pin 2 is incorrect check cable MK2 If good replace the following in the order shown 1 Engine board 2 Carriage motor assembly If the voltages on pins 1 3 4 and 5 are incorrect check cable MK2 If good replace the following FRU s in the order shown 1 Carriage motor assembly 2 Engine board 2 Carriage Unit Block Assembly Carriage Unit Motor Idler Gear Right Carriage Unit Plate Carriage Assembly Check...

Page 107: ...cable is installed correctly to the sensor Check the sensor for correct operation If incorrect replace the following parts in the order shown 1 Carriage home position sensor assembly 2 Engine board 3 Cable Check the right side carriage plate home position detect ribs for signs of damage If broken or missing replace the right side carriage plate FRU Action ...

Page 108: ...d observe its operation A 990 Service Engine Error Motor does not turn on FRU Action 1 Coupling Motor Cable MK2 Engine Board Disconnect the coupling motor at the inline connector and measure the resistance of the motor on the motor connector It should measure between 9 and 15 ohms If incorrect replace the motor The motor may be binding due to a problem in the motor mounting stay assembly Remove th...

Page 109: ... Stay A Assembly Coupling parts Check the parts associated with the coupling operation for signs of excessive wear breakage or looseness Check the coupling arm coupling shaft and cam If a problem exists repair or replace the complete motor mounting stay A assembly If no problem is found with the stay A assembly check the detent arm detent spring coupling arm and coupling shaft for signs of binding...

Page 110: ...the coupling On sensor If you manually position the coupling cam disk over the coupling Off lower sensor while turning the printer on and the disk moves out of the Off sensor and then moves back into the sensor there is a problem with the Off sensor Coupling On sensor Pin Signal Voltage Voltage Voltage Cam Disk in Cam Disk Out 1 5 V dc 5 V dc 5 V dc 2 CUPON 5 V dc 0 V dc 3 DGND 0 V dc 0 V dc Coupl...

Page 111: ...e from the LVPS to the fuser lamps Switches S3 and S4 open the 5 V dc supply from the engine board to the printhead If Door Open displays go to A If a 922 Fuser Error displays go to B A Door Open displayed FRU Action 1 Interlock Switch Mechanism Check the interlock switch actuator hardware for proper operation and be sure Actuator 1 activates door switch S2 5 V dc to interlock switches S3 and S4 I...

Page 112: ...s the AC line voltage may be present on terminals A1 brown B1 yellow A2 brown or B2 yellow Check the voltage at terminal B3 blue wires It should read approximately 24 V dc If incorrect go to the Printhead Service Check on page 2 77 If correct check the voltage on switch terminal A3 red wires If incorrect check the switch for continuity and proper operation If correct check the cable from the wires...

Page 113: ...n this circuit opens a 922 service error displays CAUTION Be careful when checking the voltages on switch S2 as AC line voltage may be present on terminals A1 brown B1 yellow A2 brown or B2 yellow Check the voltage between terminals A1 brown and B1 yellow The voltage should read the same as the AC line voltage Note The lamp voltage varies as the fuser lamp turns on and off or when power saver is s...

Page 114: ...aused by a defective motor assembly or engine board FRU Action 1 Fuser Block Assembly Check the paper feed parts in the fuser drive assembly for excessive noise or vibration Look for loose or worn paper feed parts If problems exist repair or replace the fuser block assembly If excessive noise or vibrations exist in the motor assembly replace the developer paper feed motor assembly If no problem is...

Page 115: ...dc 24 V dc If the voltage on pin 4 9 or 10 are incorrect check continuity of the cable If correct disconnect CON 1 from the board assembly and check the voltages on the cable connector If incorrect check continuity of the cable If incorrect replace the cable If correct replace the engine board If the voltages on the cable connector are correct replace the developer paper feed motor assembly If the...

Page 116: ...s installed correctly check the voltage on the engine board at CN14 pin 21 It should measure 24 V dc If incorrect replace the engine board If correct check the voltage at CN14 22 while running a print test The voltage should change from approximately 5 V dc to 0 V dc when the erase lamps turn on and off If incorrect replace the engine board If correct check the cable from CN14 erase lamp assembly ...

Page 117: ...inuity between pins 1 and 2 on the CN406 cable connector If incorrect go to step 2 If correct check the voltage between CN406 Pin 1 and 2 The voltage should read the same as the AC line voltage If incorrect replace the LVPS 2 Fuser Lamp Thermostat Fuser Lamp Contacts Remove the fuser assembly from the printer Note Take care not to damage any pins when checking continuity Check continuity between t...

Page 118: ...ld be approximately 150k to 250k ohms If incorrect replace the thermistor 2 Engine Board HCU Cable Check the HCU cable and fuser to engine board cable to be sure the contacts in the HCU cable the autoconnect are not bent or damaged If damaged replace the HCU cable If the no damage is detected be sure the cable is installed correctly at CN18 on the engine board If the cable is good replace the engi...

Page 119: ...e sensor activates when the fuser drive motor turns the cam disk If the fuser drive motor does not turn on or the drive parts are not operating go to A If the fuser drive motor turns and appears to be operating properly and the cam is turning go to B If the fuser drive motor turns and appears to be operating properly and the cam is not turning go to C ...

Page 120: ...ssembly Go to step 2 Check the motor for shorts between the case and each motor winding If a short is found replace the motor Note Damage to the engine board may result from a shorted motor Check the motor for open windings If found replace the motor Check continuity of the fuser motor paper feed motor carriage unit motor cable If incorrect replace the cable If correct replace the engine board 2 M...

Page 121: ...owing voltages on the cam sensor Pin Signal Voltage Voltage Voltage Disc in Disc Out 1 Orange 5 V dc 5 V dc 5 V dc 2 Brown CCSENS 5 V dc 0 V dc 3 Green GND 0 V dc 0 V dc Note The voltage on pin 2 should vary as the cam turns from approximately 0 V to 5 V dc If the voltage on Pin 1 is incorrect check the cable If incorrect replace the cable If the cable is good replace the following FRU s in the or...

Page 122: ... the solenoid cable connector Check the following voltages on the contact cam solenoid cable connector Pin Signal Voltage Voltage Voltage Static Picked 1 Red 24 V dc 24 V dc 24 V dc 2 Black SL2ON 24 V dc 0 V 24 V dc Note All voltages are approximate If the voltage on Pin 1 is incorrect check continuity of the CRF cable to the cam solenoid If incorrect replace the cable If correct replace the engin...

Page 123: ...toner buildup If contaminants are found repair as necessary or replace the fuser assembly If damage from overheating is found replace the fuser 2 Thermistor Assembly Engine Board Check for a shorted thermistor by measuring across the connector located in the cable guide If the thermistor is shorted replace the thermistor If replacing the failing thermistor does not fix the problem replace the engi...

Page 124: ...printer back on If the error remains proceed with the remainder of this service check CAUTION Be sure not to leave the print cartridges exposed to light for more than 10 minutes without covering or returning the print cartridges to the printer Do not handle the cartridge by the shutter or touch the photoconductor FRU Action 1 Print Cartridge Open the cartridge cover and remove the cartridge in the...

Page 125: ...contacts on grid blocks 1 and 2 and is mounted securely If a 992 error displays remove the HVPS and check the contacts on grid blocks 1 and 2 for any signs of pitting bending deformed contacts or contamination Repair or replace parts as necessary If the source of the problem cannot be isolated replace the following FRU s in the following order given 1 HVPS 2 Grid block 1 3 Grid block 2 ...

Page 126: ...nsibility of the customer With the customer s permission you may need to install an ITM unit or a print cartridge A 84 Transfer Belt Exhausted message displays and the OPC ITM drive gear is not turning FRU Action 1 Gear A10 Transfer Belt Connecting Shaft Dowel Pin Gears A6 A71 OPC Motor M x Check gear A10 for proper operation and signs of wear or breakage Be sure the transfer belt connecting shaft...

Page 127: ...to the belt in the ITM and back to the phototransistor The sensor checks when the transfer belt has reached home position Check the transfer belt sensor for correct operation If the sensor is not operating properly replace the FRU s in the following order 1 Belt position sensor 2 Engine board 3 MSN cable FRU Action 1 Waste Toner Sensor Board PQ350 Engine Board MSN Cable Check the waste toner senso...

Page 128: ...ff and check the voltages below from the fan connector to the printer board cable CRF as you turn the printer on Fan cable connector Pin 1 Green 0 V dc running and not running Pin 2 Yellow 0 V dc fan not running 5 V dc fan running Pin 3 Red 0 V dc fan not running 24 V dc fan running If any of the voltages are incorrect disconnect the fan cable from the engine board cable and check the voltages on ...

Page 129: ... The reflector reflects light emitted from the new cartridge detect sensor back to the sensor detecting the cartridge Once the cartridge has been used the lever moves one turn allowing no additional reflections FRU Action 1 Toner Cartridge Try a new cartridge 2 New Cartridge Detect Toner Level Sensor Assembly Engine Board TE Cable Check the sensor for signs of toner paper dust or other contaminati...

Page 130: ...rrect replace the cable 2 Operator Panel Display Blank 5 Beeps and LED Off Verify the voltage at J1 2 on the interconnect board measures approximately 5 V dc If incorrect replace the interconnect board If correct replace the operator panel assembly 3 Operator Panel Display Blank 5 Beeps and LED On Verify the connection between J1 4 on the interconnect and ground measures approximately 0 ohms If in...

Page 131: ...er 1 Operator panel assembly interface board 2 Controller board FRU Action 1 Operator Panel Assembly If any button fails the Button Test replace the operator panel assembly 2 Interconnect Board Operator Panel Cable Controller Board no buttons work Verify the voltage at J1 5 on the interconnect board measures approximately 5 V dc If incorrect replace the interconnect board If correct check the volt...

Page 132: ...t Cartridge s Check the print cartridge for correct installation and signs of wear or damage to the cartridge coupling drive gear If no problems are found try a new print cartridge 2 Coupling Shaft Coupling Coupling Shaft Coupling Spring OPC Coupling Drive Block Check the operation of the coupling system If correct verify the coupling shaft coupling spring is not broken and the coupling is operati...

Page 133: ...problems exist repair as necessary 2 Paper Exit Sensor PHI 1 The voltages on the engine board CN18 to pin 5 should measure approximately 5 V dc If incorrect replace the engine board If correct verify the voltage on CN18 6 measures approximately 5 V dc with fuser cover 1 closed If incorrect replace the engine board If correct open and close fuser cover 1 The voltage on CN18 6 should change from app...

Page 134: ...r If the registration roller in the base printer is turning go to B Paper jam 202 displays when media is detected and fed from tray x or paper jams after passing the paper sensor Go to C A 201 Paper Jam Indicates the registration roller in the base printer is not turning Note Operation of the registration roller clutch can be checked by grounding pin 2 orange lead of the CRF cable The clutch shoul...

Page 135: ...s connect to the CRF cable violet and orange near the clutch assembly Check the voltages on the inline CRF cable connector Registration roller clutch voltages Signal Voltage Voltage Pin Voltage Static Energized 1 Orange 24 V dc 24 V dc 24 V dc 2 Violet SL10N 0 V dc 24 V dc Note All voltages are approximate If the voltages are incorrect check the CRF cable If the cable is good replace the engine bo...

Page 136: ... assembly is not available remove the fuser and check for pieces of paper stuck in the fuser or other signs of contamination that might cause a paper jam CAUTION The fuser may be hot use caution before removing or servicing Go to the Paper Exit Sensor Service Check on page 2 67 and check the paper exit sensor PHl 1 If a problem is found with the fuser and it is below the maintenance count repair o...

Page 137: ...from the parallel cable and host The test provides displays failure information for approximately 3 seconds If the test detects a problem replace the controller board FRU Action 1 Fuser Assembly Paper Exit Sensor Flag and Spring Heat Insulating Cover 1 Fuser assembly available Try a new fuser assembly before proceeding with this service check Fuser assembly not available If the media jams over the...

Page 138: ...per handling options installed FRU Action 1 Line Voltage Check the AC line voltage If the line voltage is incorrect inform the customer 2 AC Line Cord Check the line cord s for any signs of damage If incorrect replace the cord If correct check the continuity of the line cord and replace if necessary 3 LVPS Fuses F401 F402 Remove and check Fuses F401 and F402 If neither is blown go to step 5 If eit...

Page 139: ...e printer on If no fuses blow go to A1 If the fuses blow a second time go to B1 A1 Reconnect the interface cable to J2 and replace each option one at a time checking if either fuse blows If either fuse blows replace the defective option If neither fuse blows remove the COS SIMM and any memory SIMMs installed on the controller board and reinstall the controller board Verify if either fuse is blown ...

Page 140: ...to CN403 and recheck the voltage If incorrect go to step 8 CN401 Pin 1 Pin 2 Approximately 5 V dc Pin 3 Pin 4 Ground Pin 5 Fuser On CN402 Pin 1 Pin 2 Approximately 5 V dc Pin 3 Pin 4 Ground 6 LVPS Fuses F401 F402 either or both continue to blow after being replaced Continued The problem might be with the following Interconnect board Any option installed on the interconnect board Controller board C...

Page 141: ...d 9 AC Input Receptacle Check the AC input receptacle for signs of damage If damage is found replace the receptacle If no damage is found go to step 10 10 AC receptacle to AC On Off Wiring Check that the wiring is correctly installed and connected to the AC input receptacle and the AC On Off switch Check the wiring for signs of damage If correct check the blue and gray wires for continuity and go ...

Page 142: ... installed FRU Action 1 250 250 Tray Option Go to the 250 250 Dual Paper Tray Service Check on page 2 108 2 Duplex Option If a duplex option is installed remove and reinstall the option and check for correct operation If a malfunction occurs go to the Duplex Unit Option Service Check on page 2 120 ...

Page 143: ...tes a failure in the mirror motor locking function Error code 935 indicates that the mirror motor turned but did not stabilize If you have either a 934 or 935 error code displayed go to B A 931 Error Code FRU Action 1 Interlock Switches S3 S4 5 V dc interlock The 5 V dc interlock for the printhead prevents the printhead from powering on by the engine board if the cartridge door fuser door or front...

Page 144: ...Check the printhead to engine board cable for correct installation and damage If correct check the continuity of the cable If incorrect replace the cable and go to B FRU Action 1 Engine Board to Printhead Cable Check the cable for damage and correct installation Check continuity of the cable If not correct replace the cable 2 Engine Board to Printhead Check the following voltages Engine board CN14...

Page 145: ...ications Set the following Color correction Auto Print resolution 600 dpi print quality should be checked for both 600 and 1200 dpi Image enhance OFF An incorrect printer driver for the installed software can cause problems Incorrect characters could print and the copy may not correctly fit the page Note This symptom may require replacement of one or more customer replaceable units designated as s...

Page 146: ...ncorrect replace the failing grid block assembly Be sure the HVPS is correctly installed and securely mounted to the HVPS mounting bracket and grid block assemblies If correct remove the HVPS and check to be sure the high voltage contacts align with the contacts on the HVPS Also look for signs of pitting or damage 3 HVPS to Engine Board Cable Check the cable for correct installation and continuity...

Page 147: ... Contacts Grid Block 1 Grid Block 2 HVPS Check the high voltage contacts in grid blocks 1 and 2 to ensure they are clean not bent deformed or pitted If incorrect replace the failing grid block assembly Be sure the HVPS is correctly and securely mounted to the HVPS mounting bracket and grid block assemblies If correct remove the HVPS and be sure the high voltage contacts align with the contacts on ...

Page 148: ...at correcting a background problem fail replace the printhead 3 High Voltage Contacts Check the high voltage contacts in grid block 1 and 2 to ensure they are clean not bent deformed or pitted If incorrect replace the failing grid block assembly 4 Grid Block ASM 2 HVPS Be sure the HVPS is correctly installed and securely mounted to the HVPS mounting bracket and grid block assemblies If correct rem...

Page 149: ...ner cover so that it properly contacts the transfer belt in the ITM unit Check the transfer roll for correct installation Be sure the transfer roll rotates freely Check the left and right side transfer roll springs and bushings for signs of binding or damage Replace parts as necessary 4 High Voltage Contacts Grid Block 1 Grid Block 2 Check the high voltage contacts in grid block 1 and 2 to ensure ...

Page 150: ...ck the ITM belt for signs of color or black toner left on the belt after the a page has printed If toner is found the ITM is not functioning properly Try a new ITM assembly 4 Fuser Assembly Check the backup and hot rolls for signs of toner buildup or contamination If toner buildup is found repair or replace the fuser assembly FRU Action 1 Print Cartridge s Try a new print cartridge s 2 Developer D...

Page 151: ...4 2 mm circumference apart 2 Fuser Assembly Line spacing 97 mm circumference or 30 mm diameter apart hot roll 97 mm circumference or 30 mm diameter apart backup roll 3 Registration Roll Line spacing 50 mm circumference or 16 2 mm diameter apart 4 Transfer Roll Line spacing 62 mm circumference or 20 mm diameter apart 5 Oil Coating Roll Lines spacing 87 mm circumference or 27 mm diameter apart 6 Dis...

Page 152: ...FRU Action 1 Imaging PC Cartridge The PC drum may have reached end of life Replace the imaging PC cartridge 2 High Voltage Power Supply HV1 Fuser Frame Resistor Board PWB R1 Printer Main Engine Board PWB A The printer may produce print Replace parts as necessary ...

Page 153: ...ntacts on the ITM are contacting the grid block 1 and 2 high voltage contacts If no problem is found try a new ITM unit 3 Transfer Roller Note The transfer roll is spring loaded against the inner cover so that it properly contacts the transfer belt in the ITM unit Check the transfer roll for correct installation Be sure the transfer roll rotates freely Check the left and right side transfer roll s...

Page 154: ...s of pitting or damage 6 Printhead The printhead can cause this problem but should only be replaced after a new toner cartridge s or ITM has been replaced FRU Action 1 Cleaning Unit Check the cleaning unit for proper installation and contamination If signs of contamination or damage exist replace the cleaning unit 2 Fuser Assembly Check the fuser assembly for signs of contamination of the hot roll...

Page 155: ...be replaced Try a new ITM CRU If this fixes the problem advise the customer the ITM should be replaced 3 Transfer Roller Note The transfer roll is spring loaded against the inner cover so that it properly contacts the transfer belt in the ITM unit Check the transfer roll for correct installation Be sure the transfer roll rotates freely Check the left and right side transfer roll springs and bushin...

Page 156: ...eck the ITM belt and transfer roll for material stuck to the belt or imbedded in the roll FRU Action 1 Print Cartridge The print cartridges can cause a residual image due to a defective cleaning blade photoconductor or other parts inside the print cartridge Determine which cartridge is causing the problem 2 Fuser Assembly Check the fuser assembly for signs of toner contamination The hot roll might...

Page 157: ... Loose Toner in Printer Check for signs of excessive toner in the printer that might be picked up by the media and carried through the printer 2 Transfer Roll Check and replace the transfer roll if excessive toner or dirt is found on the roll 3 Cleaning Unit Check the cleaning unit for signs of contamination If contamination exists replace the cleaning unit 4 Fuser Assembly Check the fuser hot rol...

Page 158: ...on 1 Print Cartridges Gently shake the toner cartridges to evenly distribute the toner If lines or bands remain one of the cartridges may have a scratch on the photoconductor Run the Print Quality Test Pages on page 3 1 to isolate the failing cartridge If a particular cartridge is found to produce the line or band at the same spot as on the printed page replace the failing cartridge 2 Intermediate...

Page 159: ...block 2 supplies the high voltage to the ITM and Transfer Roll Examine the HVPS board for signs of damage especially to the jumpers that contact the grid block high voltage contacts 5 Fuser Check the hot roll and backup roll for signs of damage or heavy contamination If a problem is found repair or replace the fuser assembly If no problem is found check the discharge brush for buildup replacing it...

Page 160: ...dity 2 Image Transfer Roller High Voltage Power Supply HV1 Fuser Frame Resistor Board PWB R1 Printer Main Engine Board PWB A The printer may produce poor image transfer Replace the listed parts in the following order 1 Image transfer roller 2 High voltage power supply 3 Fuser frame resistor board 4 Printer main engine board ...

Page 161: ... scratches appear on the PC drum replace the imaging PC cartridge 2 Printhead Unit Fuser Frame Resistor Board PWB R1 Printer Main Engine Board PWB A The printhead unit may be defective Replace the listed parts in the following order 1 Printhead unit 2 Fuser frame resistor board 3 Printer main engine board ...

Page 162: ...n the bottom of the printer The toner cartridge contains two mirrors mounted behind a window in the cartridge that reflect infrared light from an LED mounted on the sensor board back to a photo transistor also mounted on the sensor board The printer does not detect the level of toner left in the cartridge FRU Action 1 Toner Cartridge Try a new cartridge for cartridges for which the level of toner ...

Page 163: ...ssembly cable is properly seated into the toner sensor If correct at both the sensor and engine board J10 check the continuity of the cable If incorrect replace the cable 3 Toner Sensor The toner sensor cable is part of the front harness and part of connector J10 on the engine board Check the voltage at J1 011 It should read approximately 5 V dc If incorrect replace the engine board If correct che...

Page 164: ...right and left transfer roller bushings to be sure they snap into the inner cover and are not broken Repair as necessary Unsnap the transfer roll and check the transfer roll springs for damage The springs must place enough force on the transfer roll to keep the transfer roll evenly placed at its most outward position 3 917 Error Code Right Roll Shaft HVPS Grid Block 2 Be sure the transfer roll sha...

Page 165: ...it Option Service Check on page 2 120 Tray 1 Symptom Chart A It is difficult to remove tray 1 B Tray 1 is correctly installed and Insert Tray 1 displays C 241 Paper Jam Check Tray 1 displays and media does not reach the pass through sensor D 241 Paper Jam Check Tray 1 displays and media jams over the pass through sensor E Paper size in tray 1 is not detected F Paper level in tray 1 is not detected...

Page 166: ...Lever Pick Up Return Spring Feed Frame Check the paper feed frame paper detect sensor lever release lever and pick up spring for correct installation and operation If incorrect repair as necessary FRU Action 1 Paper Tray 1 Be sure the flag molded in the side of the tray is not missing or broken 2 Paper Detect Paper Size Detect Board Assembly If the board assembly CST cable or engine board are fail...

Page 167: ... flag if necessary Check the paper detect sensor for correct operation If incorrect replace the sensor 3 CST Cable Engine Board Check continuity of the cable If incorrect replace the cable If correct replace the engine board 4 Paper Feed Roller Paper Pick up Roller Pick up Gear Pick up Roller Idler Gears Check the following paper feed parts for signs of broken teeth excessive wear or binding paper...

Page 168: ...should read approximately 245 ohms If incorrect replace the magnetic clutch Check the following voltages on the inline connector while feeding a sheet of paper Pin Voltage Static Voltage Feeding 1 Black lead 24 V dc 24 V dc 2 Red lead 24 V dc 0 V dc to 24 V dc If the clutch or cable from the clutch are open 1 Black lead 24 V dc 2 Red lead 0 V dc If the voltage on the red lead measures approximatel...

Page 169: ...or located in the HVPS to engine board cable harness above the temperature humidity board assembly on the left side of the printer Voltages on inline connector Pin Voltage Static Voltage Feeding 3 Orange 5 V dc 5 V dc 4 Blue 5 V dc 0 V dc to 5 V dc 5 Brown 5 V dc Transparency 5 V dc 6 Green 0 V dc 0 V dc Note All voltages are approximate If the voltage on pin 3 is incorrect check the continuity of...

Page 170: ...paper guide 2 Paper Size Detect Plate Paper Size Detect Plate Spring Check the paper size detect plate spring for looseness or if it is broken If broken reconnect or replace the spring Check the paper size detect plate for proper operation If incorrect repair as necessary 3 CST Cable Paper Size Detect Sensor Board Engine Board Check the continuity of the CST cable If incorrect replace the cable Ch...

Page 171: ...d displays Load Paper Tray 1 G Media double feeds from tray 1 FRU Action 1 Paper Sensor Detect Lever Flag Check the paper detect sensor lever flag in the paper feed unit assembly for correct operation or breakage Replace the lever flag if necessary FRU Action 1 Double Feed Prevention Pad Check the double feed prevention pad for signs of wear or damage Replace the pad if necessary ...

Page 172: ...not listed Be sure the Memory SIMM is installed correctly and not broken or damaged If the Memory SIMM is correctly installed not broken or damaged run the Flash Test on page 3 17 If the test fails replace the Flash SIMM If the problem continues replace the controller board DRAM Memory Option s Service Check This service check is the same as the flash memory option service check with the following...

Page 173: ...ail If the test fails replace the hard disk If a problem still exists replace the hard disk board The Disk Test Clean on page 3 17 is used to restore the disk if the disk is unusable or contains bad data This test is divided into a cleaning and a verifying or testing section Note This test leaves the hard disk unformatted and can be a very lengthy test depending on disk size The servicer or user m...

Page 174: ...re idler rollers above the paper feed unit and paper guides on the side of the paper feed opening An interconnect board assembly drive module and LVPS for the option is located on the right side frame Note Check the following before proceeding with this service check Be sure the media feeds correctly from integrated tray tray 1 Be sure the primary power cord is plugged into the 250 250 option base...

Page 175: ...paper is fed from tray x Go to E Paper Jam 24x displays media tries to feed from tray x and does not reach the paper pass sensor Go to F Paper Jam 24x displays media feeds from tray x and jams prior to the paper pass sensor in the base printer Go to G Paper Jam 24x displays media is detected and fed from tray x and paper jams over the paper pass sensor in the base printer Go to H Paper Jam 24x dis...

Page 176: ...k Up Return Spring Feed Frame Check the paper feed frame paper detect sensor lever release lever and pick up spring for the failing tray for correct installation and operation If incorrect repair as necessary FRU Action 1 Option Cable OPAutoconnect Base Printer Cable OP Autoconnect Be sure cable OP is correctly installed on the interconnect board at CN801 Check both the option and base OP printer ...

Page 177: ...s not damaged and contacts the sensor flag 2 Option LVPS Fuse Check the fuse in the option LVPS and replace it if defective If the fuse continues to blow replace the LVPS assembly 3 OP Cable Option OP Cable Printer Check the cables for correct installation and signs of damage 4 Paper Detect Paper Size Detect Board Tray x Check the paper detect paper size board for correct operation If incorrect re...

Page 178: ...unting screws are tight Check cable OM If incorrect replace the cable If no problem is found replace the following FRU s in the order shown 1 Option paper feed motor 2 Option interconnect board FRU Action 1 Option LVPS Check the voltages on the tray option LVPS The LVPS must be connected to the option interconnect board Option LVPS Voltage Chart Connector CN871 LVPS PIN Signal Voltage Voltage 1 VL...

Page 179: ...CL2 or CL3 Option Interconnect Board If a 242 Paper Jam message displays check clutch CL2 If a 243 Paper Jam message Clutches CL2 or CL3 displays check clutch CL3 Check the clutch cable for the failing tray to be sure it is installed properly Check the following voltages on CN803 Pin Signal Voltage Voltage Voltage Static Clutch Picked 1 Red VP 24 V dc 24 V dc 2 Black SL6ON 24 V dc 24 V dc 0 V dc 3...

Page 180: ... feed unit clutch Paper feed roller shaft paper transfer roller drive gear and paper feed roller Paper transfer roller and paper transfer roller idler gears Paper pick up roller paper pick up gear paper pick up roller idler gears Repair or replace any failing FRUs 6 Paper Feed Drive Assembly Check the paper feed drive assembly gears for signs of excessive wear broken teeth or other damage If a pro...

Page 181: ...ltage Static Sensor Closed 1 Orange GND 0 V dc 0 V dc 2 Yellow Pass 3 6 V dc 0 3 6 V dc 3 Green VL 5 0 V dc 5 0 V dc If the static voltages are correct and the sensor does not change when activated replace the sensor If the voltages are incorrect replace the option interconnect board 3 Paper Feed Roller Paper Pick Up Roller Pick Up Gear Pick Up Roller Idler Gears Check the following paper feed par...

Page 182: ... feed parts for signs of broken teeth excessive wear or binding Paper feed unit clutch Paper feed roller shaft paper transfer roller drive gear and paper feed roller Paper transfer roller and paper transfer roller idler gears Paper pick up roller paper pick up gear paper pickup roller idler gears 3 Paper Feed Unit Clutch Voltages for the magnetic clutch can be checked at the 6 pin inline cable con...

Page 183: ...er pass sensor can be checked at the 6 pin inline cable connector located in the HVPS to engine board cable harness above the temperature humidity board assembly on the left side of the printer Voltages on the inline connector Pin Voltage Voltage Static Feeding 3 Orange 5 V dc 5 V dc 4 Blue 5 V dc 0 V dc to 5 5 Brown 5 V dc 0 V dc to 5 6 Green 0 V dc 0 V dc Note All voltages are approximate If the...

Page 184: ...he 6 pin inline cable connector located in the HVPS to engine board cable harness above the temperature humidity board assembly on the left side of the printer Voltages on the inline connector Pin Voltage Voltage Static Feeding 3 Orange 5 V dc 5 V dc 4 Blue 5 V dc 0 V dc to 5 5 Brown 5 V dc 0 V dc to 5 6 Green 0 V dc 0 V dc Note All voltages are approximate If the voltage on pin 3 is incorrect che...

Page 185: ...s broken If a problem is found reconnect or replace the spring Check the paper size detect plate for proper operation If incorrect repair as necessary 3 CST Cable Paper Size Detect Sensor Board Engine Board Check the continuity of the CST cable If incorrect replace the cable Check the paper size detect sensor board for correct operation If incorrect replace the sensor board If the CST cable and si...

Page 186: ...t the rear vertical area of the duplex unit Open rear door to access the jam 232 Indicates media is jammed at the bottom of the duplex area Paper reversing area or paper re feeding area Remove the duplex tray to access the jam area Paper Jam Error Messages Printer 202 Indicates a paper Jam in the exit area of the printer When a duplex option is installed a paper jam at the upper duplex unit exit p...

Page 187: ...ter is operating correctly Go to E 202 Paper Jam displays Paper is jammed in the upper unit of the duplex assembly when printing in the duplex mode The printer is operating correctly Go to F POR incomplete close door message displays when the duplex option is installed and all the covers and doors on the duplex are closed Go to G 231 Paper Jam displays Paper is jammed in the upper or rear unit of ...

Page 188: ...x option controller board 2 Engine board FRU Action 1 Duplex Option Check cable ADM to the bottom autoconnect on the duplex unit lower unit If no problem is found with the cable replace the duplex controller board If a problem remains go to the Options Service Checks on page 2 106 FRU Action 1 Exit Roller Gate Claw Paper Exit Storage Guide Pinch Rollers Check for pieces of paper or other material ...

Page 189: ...lex option AC power jumper cord should be plugged into the printer AC inlet receptacle Check all power cords for proper installation 2 Duplex LVPS Fuse Disconnect the primary power cord Check the continuity of the duplex LVPS fuse If the fuse is blown replace with one of the same type If the fuse continues to blow replace the LVPS 3 Duplex LVPS Check the voltages on CN871on the LVPS board Pin Volt...

Page 190: ...nd cable If incorrect replace the switch or cable If there is continuity replace the duplex option controller board 3 Upper Duplex Motor FM Upper Duplex Unit Gears Rollers Belt ADL ADT Cables Check cables ADT and ADL Check the gears rollers and belt for proper operation If the feed motor does not turn check the voltages on CN904 Pin Voltage Voltage Signal Static 1 ABM 24 V dc 2 COM 24 V dc 4 BM 24...

Page 191: ...for signs of wear broken parts or binds Repair or replace broken worn or binding parts 3 Interlock Switch lower Duplex Unit 24V dc Interlock Duplex Option Controller Board Check the continuity of the microswitch and cable If incorrect replace the switch or cable If there is continuity replace the duplex option controller board 4 Upper Duplex Motor FM Upper Duplex Unit Gears Rollers Belt Check cabl...

Page 192: ...tage on pin 6 does not change when the duplex tray is open and closed replace the FRUs in the following order 1 Tray detect sensor DRSN 2 Duplex option controller board 2 Duplex Upper Unit Door Open Sensor S6 Duplex Option Controller Board Check the voltages on the duplex upper unit door open sensor on connector CN904 Pin Voltage Voltage Voltage Signal Closed Open 14 VL 5V dc 5V dc 16 yellow DOSN ...

Page 193: ...ace the duplex option controller board If the voltage on pin 9 does not change when the rear unit door is opened and closed replace the FRUs in the following order 1 Duplex rear unit door open sensor 2 Duplex option controller board FRU Action 1 Upper Duplex Unit Rear Duplex Unit Check for pieces of paper or other material in the upper and rear duplex units that might cause a paper jam 2 Upper Tra...

Page 194: ...t replace the duplex option controller board If the voltage on pin 21 does not change when the sensor is opened and closed replace the FRUs in the following order 1 Duplex upper unit paper pass sensor 2 Duplex option controller board FRU Action 1 Rear Duplex Unit Lower Duplex Unit Check the rear and lower duplex units for pieces of paper or other material that might cause a paper jam 2 Lower Trans...

Page 195: ...he FRUs in the following order 1 Duplex rear unit paper pass sensor 2 Duplex option controller board 4 Lower Unit Parts Check all parts associated with paper movement in the lower duplex unit for correct operation and signs of wear broken parts or binds Repair or replace as necessary 5 Lower Unit Reverse Motor Check the voltage on the lower duplex unit reverse motor on CN906 Pin Voltage Voltage Si...

Page 196: ...hange when the sensor is opened and closed replace the FRUs in the following order 1 Duplex lower unit reverse sensor 2 Duplex option controller board 2 Lower Unit Paper Feed Sensor S5 Check the voltages on the duplex lower unit paper feed sensor on CN905 Pin Voltage Voltage Voltage Signal Closed Open 5 Red VL 5 V dc 5 V dc 6 Blue POSN 5 V dc 0 V dc 7 Green DGND 0 V dc 0 V dc All voltages are appr...

Page 197: ...or If skewing is a problem be sure the skew holder assembly is correctly installed in the rear cover The holder should be inclined about 3 degrees Go to Skew Correction on page 1 41 2 Skew Adjusting Rollers Check the skew adjusting rollers in the lower unit for signs of loose worn or damaged parts Repair or replace as necessary ...

Page 198: ...2 132 Service Manual 5016 001 ...

Page 199: ...Test displays 4 After POR completes the CONFIG Menu displays 5 Select Prt Quality Pgs from the menu one copy of the test page prints Paper Jam Sequence Go to the Paper Feed Service Check on page 2 68 for additional information Paper Jam 201 Indicates media is jammed between the paper pass sensor and the paper exit sensor Open the front cover to access the area of the paper jam Notice the location ...

Page 200: ...t with the paper exit flag or spring Go to the Paper Exit Sensor Service Check on page 2 67 Paper Jam 202 Duplex Installed Go to the Duplex Unit Symptom Table on page 2 29 Paper Jam 23X 230 Duplex Indicates that media is jammed at the top of the duplex unit Open the top duplex door to access the jam 231 Duplex Indicates media is jammed at the rear vertical area of the duplex unit Open the rear dup...

Page 201: ... displays 4 After POR completes the CONFIG Menu is displayed 5 Select Download Emuls from the menu 6 Select the Disable Option The printer automatically exits the Configuration Menu and initializes as if the Download Emulator were not installed Once the printer is idle a new emulator can be downloaded again 7 Program the download emulation into the code overlay SIMM 8 If these steps do not resolve...

Page 202: ...sts Tray 1 Tray 2 displayed only if Tray 2 is installed Tray 3 displayed only if Tray 3 is installed Multipurpose Feeder displayed only if a multipurpose tray is installed Print Quality Pages Hardware Tests LCD Test Operator panel Button Test Operator panel DRAM Memory Test Parallel Wrap Test Parallel 1 2 or 3 Wrap Test displayed only if a parallel port is available via PC1 in slot 1 2 or 3 Serial...

Page 203: ...vice Tests displayed only if the Flash or Disk options are installed Quick Disk Test Disk Test Clean Flash Test Printer Setup Setting the page count Viewing the permanent page count Viewing and resetting the fuser page count Setting configuration ID Error Log Viewing and clearing the error log Exit Diagnostics ...

Page 204: ...the Top Margin 1 Select Registration from the Diagnostic menu 2 Select Top Margin from the Registration menu The value is displayed in the operator panel 3 To change the value press either Menu or Menu 4 To save the value press Select Note If RETURN is pressed to exit the Registration menu following a margin value change but not saved with SELECT the default value is not changed The range of Top M...

Page 205: ...he value press Select Note If RETURN is pressed to exit the Registration menu following a margin value change but not saved with SELECT the default value is not changed 6 To verify that the value has changed print the Quick Test Page You may press Go from any of the TOP or LEFT Margin screens to go immediately to the Quick Test page 7 To exit the Registration menu press Return Note The range of Le...

Page 206: ... source is selected that contains Paper Legal Letter and so on a page similar to the Quick Test Page is printed However the page does not contain the print registration diamonds If an input source is selected which contains envelopes an Envelope Print Test pattern is printed This pattern contains text only consisting of continuous prints of each character in the selected symbol set If continuous i...

Page 207: ...int Quality Test Pages consist of ten 10 pages The first four pages are 100 cyan magenta yellow and black The next four pages are 50 cyan magenta yellow and black The last two pages are color striped pages in decreasing intensity If a duplex option is installed and turned on the last two pages will be duplexed Otherwise they are simplexed Note The test pages must be printed on Letter Legal or A4 p...

Page 208: ...ble LCD Test LCD Test To run the LCD Test 1 Select LCD Test from the Diagnostic menu The LCD Test continually executes the LCD Display Test 2 Press Return Stop to cancel the test Button Test To run the Button Test 1 Select Button Test from the Diagnostic menu With no buttons pressed several OP open appear on the display 2 Press each button one at a time and a CL Closed displays in place of an OP T...

Page 209: ...ver if the test fails one of the following messages display for approximately 3 seconds Sync Busy Error Interrupt Request Error Strobe Interrupt Request Error Init Fail Error Init Busy Error Init Rise Error Host Busy Error RAM Data FF Error RAM Data AA Error RAM Data 00 Error RAM Data 55 Error DMA Count Error DMA Address Error DMA Interrupt Error DMA Memory Error DMA Background Error Clear Init Ri...

Page 210: ...ng the test is in process The test runs continuously 2 Press Return Stop to exit the test Each time the test finishes the screen updates with the result If the test passes the Pass Count increases by 1 however if the test fails one of the following messages displays for approximately 3 seconds ROM Checksum Error ROM Burst Read Error Once the maximum pass count or fail count is reached the test sto...

Page 211: ...turn Stop to exit the test P represents the number of times the memory test has passed and finished successfully Initially 000000 displays with the maximum pass count being 999 999 F represents the of time the memory test has failed and finished with errors Initially 00000 displays with the maximum fail count being 99 999 Once the maximum pass count or fail count is reached the test is stopped the...

Page 212: ...um fail count is 99 999 Note The power indicator blinks indicating the test is running Each time the test finishes the screen updates with the result If the test passes the Pass Count increases by 1 however if the test fails one of the following failure messages displays for approximately 3 seconds and the Fail Count increases by 1 Receive Status Interrupt Error Status Error Receive Data Interrupt...

Page 213: ... the Duplex Feed 1 test 1 Enter Diagnostic Mode 2 Select Duplex Tests from the menu 3 Select Duplex Feed 1 from the menu The printer feeds one blank sheet through the duplex option 4 To exit this test press Go Return or Stop Duplex Feed 2 To run the Duplex Feed 2 test 1 Enter Diagnostic Mode 2 Select Duplex Tests from the menu 3 Select Duplex Feed 2 from the menu The printer feeds one blank sheet ...

Page 214: ... block If the block is good the saved data is written back to the disk To run the Quick Disk Test 1 Select the Quick Disk Test from the Device Tests menu The power indicator blinks while the test is in progress 2 The Quick Disk Test Test Passed message displays and the power indicator turns on solid 3 Quick Disk Test Test Failed message displays if the test failed and the power indicator turns on ...

Page 215: ... Test Clean BAD 000000 00 message displays The screen updates periodically indicating the percentage of test completed and the number of bad blocks found 3 The power indicator blinks during the test The test can be canceled anytime during the test by pressing Return Stop Once the test is complete the power indicator turns on solid and a message displays xxxx Bad Blocks yyyyyy Usable message displa...

Page 216: ...tted at the end of the test To run the Flash Test 1 Select Flash Test from the Device Tests menu The power indicator blinks while the test is running Flash Test Test Passed message displays if the test passes and the power indicator turns on solid Flash Test Test Failed message displays if the test fails and the power indicator turns on solid 2 Press Go or Return Stop to return to the Device Tests...

Page 217: ...nu until the desired value displays 3 Press Select to move to the next digit 4 Press Menu or Menu until the desired value displays Continue with each digit until you set the page count You can skip any digit by pressing Select 5 Press Select to save the new page count in NVRAM 6 Press Return Stop to exit the Diagnostic menu Viewing the Permanent Page Count Note The Permanent Page Count can only be...

Page 218: ...ot allow the power saver to be reset 100089 ID set when the operator panel is to support 850 NLS and allow the power saver to be reset To set the Configuration ID 1 Enter Diagnostics Mode 2 Select Configuration ID from the Printer Setup menu The current ID displays on the screen The display should show one of the IDs from the above list The leftmost digit blinks indicating that it is the first dig...

Page 219: ...r the amount of time strobe sampled to determine that valid data is available on the parallel port Incrementing this value means that strobe is sampled 50ns longer Decrementing this value means that strobe is sampled 50ns shorter The range of this setting is 4 to 6 Example of setting A value of 0 indicates no adjustment is sampled from the factory setting A value of 1 indicates the sample strobe t...

Page 220: ...or Log menu The Error log displays on 3 screens as only 4 entries display at a time 2 To move to the next screen press Menu to move forward or Menu to move backward 3 Press Return Stop to exit the Error Log Clearing the Error Log To clear the Error Log 1 Select Clear Log from the Error Log menu 2 Select YES to clear the Error Log or NO to exit the Clear Log menu If YES is selected the Empty Error ...

Page 221: ...Diagnostic Aids 3 23 5016 001 Exiting Diagnostic Mode Select Exit Diagnostics to exit the diagnostics mode and return to normal mode ...

Page 222: ...3 24 Service Manual 5016 001 ...

Page 223: ...und your wrist and connect the wrist band to the engine ground point This discharges any static electricity in your body to the printer Hold the ESD sensitive part by its edge connector shroud cover do not touch the pins If you are removing a pluggable module use the correct tool Do not place the ESD sensitive part on the printer cover or on a metal table as electrical grounding may occur which in...

Page 224: ...4 2 Service Manual 5016 001 Cover Removals Note Always remove any paper tray and or duplex option prior to any cover removal ...

Page 225: ... Cover Removal 1 Lift the fuser cover 2 Remove the two 2 screws left and right from the fuser cover lever and remove the fuser cover Left Side Cover Removal 1 Lower the bypass tray 2 2 Unlatch and lower the front cover 3 Remove the four 4 screws from the left side cover and remove the left side cover Operator Panel Cover Removal 1 Open the fuser cover 2 Remove the two 2 screws from the operator pa...

Page 226: ...emoval on page 4 3 3 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 4 Remove the operator panel cover refer to the Operator Panel Cover Removal on page 4 3 5 Remove the six 6 screws from the top cover and remove the cover Note Take care not to lose the two cartridge door springs attached to the two screws on the left and right of the top cover Top Small Cover Removal...

Page 227: ... the right side cover refer to the Right Side Cover Removal on page 4 4 and remove any of the following FRUs Note Take care when removing the cables on the right side of the printer Always ensure to route the cables through the appropriate cable clips as shown ...

Page 228: ... 1 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the two 2 screws A from the carriage drive motor 3 Disconnect the carriage drive cable B 4 Slide the carriage drive motor mechanism to the right and out of the printer ...

Page 229: ...nting Stay C Assembly Removal on page 4 13 3 Remove the two 2 screws from the coupling drive motor 4 Remove the coupling drive motor Developer Drive Motor Assembly Removal 1 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the three 3 screws A from the developer drive motor assembly 3 Disconnect the developer drive cable B 4 Remove the developer drive motor as...

Page 230: ...ser Drive Motor Removal 1 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the two 2 screws A from the fuser drive motor 3 Disconnect the fuser drive motor cable B 4 Remove the fuser drive motor ...

Page 231: ...PC drive motor 3 Disconnect the OPC drive motor cable B 4 Slide the mechanism to the left and out of the printer Cam Sensor Removal 1 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the motor mounting stay assembly refer to the Motor Mounting Stay C Assembly Removal on page 4 13 3 Unclip the cam sensor connection 4 Remove the cam sensor ...

Page 232: ...4 10 Service Manual 5016 001 LVPS Assembly Removal ...

Page 233: ... refer to the Right Side Cover Removal on page 4 4 2 Disconnect the three 3 cables A from the top of the LVPS assembly and un route the cable from the assembly Note Take notice of the white wire black wire notation on the LVPS board 3 Disconnect the three 3 cables B from the bottom of the LVPS assembly 4 Remove the five 5 screws C from the LVPS assembly 5 Lift the LVPS assembly upward and out of t...

Page 234: ... fan 3 Disconnect the main fan cable B 4 Remove the main fan assembly Main Fan Mounting Bracket Removal 1 Remove the right side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the two 2 screws from the main fan mounting bracket by placing the screwdriver through the fan blades to the screws 3 Remove the fan assembly with the main fan mounting bracket ...

Page 235: ...m clutch cable C 5 Disconnect the solenoid cable D 6 Remove the two 2 screws from the top of the motor mounting stay assembly E The screw on the top right is shorter and must be replaced exactly as removed 7 Remove the two 2 screws from the right side of the motor mounting stay assembly F 8 Remove the two 2 screws from the bottom of the motor mounting stay assembly G Note When reinstalling the mot...

Page 236: ...l on page 4 13 Note Replacing the screws in the motor mounting stay assembly may facilitate replacement 4 Disconnect the timing belt 5 Remove the seven 7 screws from the OPC coupling drive block assembly 6 Remove the C clip and washer from the coupling arm 7 Disconnect the OPC drive motor cable 8 Remove the OPC drive motor cable assembly Solenoid Removal 1 Remove the motor mounting stay assembly r...

Page 237: ...e the left side cover refer to the Left Side Cover Removal on page 4 3 and remove any of the following FRUs Note Take care when removing the cables on the left side of the printer Always ensure to route the cables through the appropriate cable clips as shown ...

Page 238: ... on page 4 3 2 Remove the HVPS assembly refer to the HVPS Board Assembly Removal on page 4 20 3 Remove the three 3 screws A from the block assembly 4 Remove the block assembly 5 Disconnect the waste toner sensor board cable Note When replacing the grid 1 block assembly be sure not to damage or deform the high voltage contact ...

Page 239: ...er to the HVPS Board Assembly Removal on page 4 20 3 loosen the cable clips A and loosen the cables from the grid 1 block assembly 4 Remove the four 4 screws B from the grid 2 block assembly 5 Remove the C clip from the transfer arm shaft C 6 Remove the grid 2 block assembly Note When replacing the grid 2 block assembly be sure not to damage or deform the high voltage contacts ...

Page 240: ...he cable retainers which are molded into the cable cover 3 Note When replacing cable cover 3 be sure to reposition the cover interlock switch cable back behind the cable retainers Cover Interlock Switch Removal 1 Remove the left side cover refer to the Left Side Cover Removal on page 4 3 2 Remove the screw 1 from the cover interlock switch and remove the assembly Micro Switch Removal 1 Remove the ...

Page 241: ... of the controller board assembly 4 Remove the four 4 screws from the controller board 5 Remove the board by pulling upwards and out of the printer Engine Board Assembly Removal 1 Remove the top cover refer to the Top Cover Removal on page 4 4 2 Remove the print cartridges 3 Remove the controller board assembly refer to the Controller Board Assembly Removal on page 4 19 4 Remove the five 5 screws ...

Page 242: ...t side cover refer to the Right Side Cover Removal on page 4 4 2 Remove the six 6 screws A from the HVPS board 3 Disconnect the HVPS cable B 4 Remove the HVPS board assembly Note When replacing the grid 1 block assembly be sure not to damage or deform the high voltage contact ...

Page 243: ... refer to the Motor Mounting Stay C Assembly Removal on page 4 13 2 Unclip the On Off coupling sensor and remove Paper Sensor Board 1 Remove the paper feed block assembly refer to the Paper Feed Block Assembly Removal on page 4 24 2 Remove the screw 1 next to the center cable access hole 3 Remove the screw 1 directly below the On Off switch Note The following sensors are located on the paper senso...

Page 244: ...of the registration roll 4 Unlatch the cable cover bracket 5 Loosen the registration roll from the left side 6 Remove the two 2 screws from the paper A guide and remove the guide 7 Remove the two 2 screws from the paper sensor and remove the sensor Waste Toner Board Assembly Removal 1 Remove the grid 1 block assembly refer to the Grid Block 1 Assembly Removal on page 4 16 2 Remove the two 2 screws...

Page 245: ...lation heat cover 2 screws 2 Remove right lamp terminal 1 screw 3 Remove the fuser lamp Note When the fuser lamp is reinstalled the voltage power consumption marking should be facing the left side Heat roller gear side Thermistor and Thermostat Removal 1 Remove the thermistor thermostat mounting bracket 2 screws 2 Remove the thermistor 1 screw 3 Remove the thermostat 2 screws ...

Page 246: ...sor Board on page 4 21 Printhead Removal 1 Remove the top cover refer to the Top Cover Removal on page 4 4 2 Remove the front cover assembly refer to the Front Cover Removal on page 4 3 3 Remove the print cartridges 4 Remove the three 3 perimeter screws in the printhead assembly 5 Remove the two 2 screws in the blind plate and remove the blind plate from the engine board PCB shield plate 6 Remove ...

Page 247: ...p Right side C clip washer white transfer bracket washer C clip 7 Remove the coupling transmission bushing from the right and left side of the coupling transmission shaft 8 Remove the two 2 screws from the carriage center block from the left and right side of the printer 9 Remove the center screw from the carriage center block on the left and right side and remove the carriage center block from bo...

Page 248: ... Manual 5016 001 Carriage Home Position Sensor Removal 1 Remove the LVPS board refer to the LVPS Assembly Removal on page 4 10 2 Remove the two 2 screws A from the carriage home position sensor 3 Remove the sensor ...

Page 249: ...emove the C clip and the shaft bearing from the left side of the registration roll 4 Unlatch the cable cover bracket 5 Loosen the registration roll from the left side 6 Remove the two 2 screws from the paper A guide and remove the guide 7 Remove the white clip from the right side of the registration roll shaft 8 Remove the clutch magnet 9 Remove the second C clip from the registration roll shaft ...

Page 250: ...4 28 Service Manual 5016 001 ...

Page 251: ...Connector Locations 5 1 5016 001 5 Connector Locations Engine Board ...

Page 252: ...oard CN14 Erase lamps 5 V dc Interlock switch S1 CN15 Controller board CN16 Fuser motor Carriage motor Coupling motor CN17 OPC belt motor Paper feed developer motor CN18 Fuser new oil roller detect sensor Fuser thermistor fuser Paper exit sensor Belt position sensor Waste toner sensor Thermistor and humidity sensor CN19 Registration roller clutch Clutch cam solenoid Main fan CN20 Coupling ON senso...

Page 253: ...or CN401 Controller board CN402 Engine board CN403 Engine board Interlock switch S2 CN404 AC On Off switch S1 Terminal AC1 on switch CN405 Terminal AC2 on switch AC On Off switch S1 CN406 Interlock switch S2 Fuser lamp Erase Lamp Board Connector CN750 Engine board Tray 1 Sensor Board Connector CN700 Engine board ...

Page 254: ...5 4 Service Manual 5016 001 TRAY 1 Registration Sensor Board Waste Toner Sensor Board Tray 1 Registration Board Connector CN250 Engine board Waste Toner Sensor Board Connector CN350 Engine board ...

Page 255: ...Connector Locations 5 5 5016 001 Belt Position Sensor Board Belt Position Sensor Board Connector CN200 Engine board ...

Page 256: ...5 6 Service Manual 5016 001 Connector Locations for Options 2nd Paper Option 250 250 Paper Option ...

Page 257: ...aper feed motor CN803 Option clutch 1 upper Option clutch 2 lower CN804 CNOPS CN805 LVPS option internal CN806 Engine board printer CN807 Upper cassette sensor board CN808 Lower cassette sensor PWB 2nd Paper Option Board CN851 AC Inlet L CN852 AC plug L CN853 AC inlet N CN854 AC plug N CN871 Option cassette driver PWB ...

Page 258: ...5 8 Service Manual 5016 001 Duplex Unit Option Duplex Unit Option CN901 CNOPT1 CN902 CNOPT2 CN903 Microswitch CN904 BOSN BPSN Feed motor DOSN UPSN PFOSN CN905 DRSN POSN CN906 Reverse motor CN907 RVSN ...

Page 259: ...Connector Locations 5 9 5016 001 LVPS Internal Automatic Duplex Option Engine Board Connector CN851 AC inlet L CN852 AC plug L CN853 AC inlet N CN854 AC plug N CN871 ADU CPU PWB ...

Page 260: ...5 10 Service Manual 5016 001 Electrical Components Sensor Switch Locations ...

Page 261: ... new oil roller is installed TH1 Thermistor Detects and regulates the temperature of the hot roll in the fuser PHI1 Paper Exit Sensor Detects when paper exits the fuser and is fed to the exit tray PHI2 Carriage Position Sensor Detects when the carriage reaches home position PHI3 Coupling On Sensor Detects when the coupling is on PHI4 Coupling Off Sensor Detects when the coupling is off PHI5 Bypass...

Page 262: ...tects when the transfer belt is in the home position PS250 Registration Sensor Detects when a sheet of paper feeds to the registration roller PS300 New Cartridge Sensor Detects when a new cartridge is installed PS700 Paper Detect Sensor Detects when tray 1 is empty PS701 Paper Detect Sensor Detects when tray 1 is near empty ...

Page 263: ...Connector Locations 5 13 5016 001 Printer Circuit Board Locations Fan Motor Locations ...

Page 264: ...5 14 Service Manual 5016 001 Solenoid Clutch Locations ...

Page 265: ... Sensor Detects when a sheet of paper is fed BPSN Rear Unit Paper Pass Sensor Detects when a sheet of paper is fed RVSN Lower Unit Paper Reverse Sensor Detects when a sheet of paper is inverted POSN Lower Unit Paper Feed Sensor Detects when a sheet of paper is fed DOSN Upper Unit Door Open Sensor Detects when the rear unit door is open BOSN Rear Unit Door Open Sensor Detects when the lower unit do...

Page 266: ...ge 7 17 Reference 6 21 SVL LVPS to Interconnect Board Page 7 21 Reference 7 1 OP Operator Panel to Interconnect Board Page 7 21 Reference 7 6 MK 1 Developer OPC Belt Motors to Engine Board Page 7 21 Reference 7 22 SN Coupling On Coupling Off Cam and Carriage Sensors to Engine Board Page 7 21 Reference 7 28 HTT Fuser Autoconnect to Engine Board Page 7 29 Reference 10 7 HF MPT Paper Detect Sensor Ca...

Page 267: ...Engine Board Page 7 41 Reference 14 11 MK 1 Developer OPC Belt Motors to Engine Board Page 7 41 Reference 14 12 CRF Main Fan Cam Solenoid Registration Clutch to Engine Board Page 7 41 Reference 14 13 MK 2 Fuser Motor Carriage Motor Coupling Drive Motor to Engine Board Page 7 41 Reference 14 14 VH LVPS to Interlock Switch S2 and Engine Board Page 7 41 Reference 14 15 EVL LVPS to Engine Board Page 7...

Page 268: ...5 18 Service Manual 5016 001 ...

Page 269: ... in the area of the On Off switch HVPS or LVPS Damaged missing or altered covers especially the top covers and power supply cover Possible safety exposure from any non Lexmark attachments Service Precautions Make sure any ground wires are secured to the frame with lock washers or lock washer equipped screws Use the correct fasteners such as screws lock washers or E clips when servicing the printer...

Page 270: ...6 2 Service Manual 5016 001 ...

Page 271: ...Catalog How To Use The Parts Catalog NS Not Shown in the Asm Index column indicates that the part is procurable but is not shown in the illustration PP in the Description column indicates the part is available in the listed parts packet ...

Page 272: ...7 2 Service Manual 5016 001 Assembly 1 Fuser ...

Page 273: ...over Paper Exit 6 12G1024 2 Screw Shoulder 7 12G1102 1 Cover 2 Heat insulating 8 12G1156 2 Spacer Fuser 9 12G1309 2 Spring Heat insulating Cover 10 12G1129 1 Guide Upper Paper Exit 11 12G1222 1 Guide Ground Leaf Spring 12 12G1070 1 Plate Cable Guide Exit Sensor Mounting 13 12G1662 1 Plate Asm Fuser Right Side 14 12G1530 1 Handle Right 15 12G1128 1 Guide Upper Front 16 12G1167 1 Blade Asm Oil 17 12...

Page 274: ...7 4 Service Manual 5016 001 Assembly 2 Fuser ...

Page 275: ...Bushing Heat insulation 14 12G1489 1 Bearing Pressure Roller 15 12G1155 1 Spacer Pressure Release 16 12G1027 1 Screw Shoulder 17 12G1046 1 Sheet 18 12G1494 1 Bushing Paper Exit Roller 19 12G1466 1 Gear Paper Exit Roller 20 12G1308 1 Spring Pressure 21 12G1430 1 Gear Paper Exit Idle 22 12G1420 1 Gear Hot Roll 23 12G1484 2 Bearing Hot Roll 24 12G1082 1 Plate Bearing Pressure 25 12G1431 1 Gear Pressu...

Page 276: ...7 6 Service Manual 5016 001 Assembly 2 Cont Fuser ...

Page 277: ...t Number Units Description 2 32 12G1347 1 Spacer Connector Right 33 12G1381 1 Spacer Connector Left 34 12G1012 1 Terminal Fuser Lamp Left 35 12G1173 1 Bracket Lead Fuser Lamp Left 36 12G1363 1 Spring Paper Exit Sensor 37 12G1280 1 Flag Paper Exit Sensor ...

Page 278: ...7 8 Service Manual 5016 001 Assembly 3 Transfer ...

Page 279: ...acket Spring 3 12G1074 1 Holder Middle Transfer Upper Rt 4 12G1344 1 Spring Center Pipe Ground 5 12G1018 1 Sheet Discharge Right 6 12G1052 2 Packing B 7 12G1616 1 Plate Asm Fulcrum Right 8 12G1073 1 Holder Middle Transfer Lower Rt 9 12G1342 1 Spring Ground 10 12G1617 1 Plate Asm Fulcrum Left 11 12G1665 1 Label Insert Direction ...

Page 280: ...7 10 Service Manual 5016 001 Assembly 4 Frames ...

Page 281: ...U Rear Left 2 12G1676 2 Clamp Cable 3 12G1047 2 Sheet Edge 4 12G1075 1 Support ADU Rear 5 12G1006 3 Clip Edge 6 12G1105 1 Cover Cable 4 7 12G1552 1 Label Caution Laser 8 12G1372 1 Collar Guide 2 9 12G1230 1 Support 1 Right 10 12G1371 1 Collar Guide 1 11 12G1558 1 Label Insertion 12 12G1532 2 Foot Machine ...

Page 282: ...7 12 Service Manual 5016 001 Assembly 5 Frames Left Side ...

Page 283: ...036 1 Ring Touch 13 12G1288 1 Actuator Door 4 14 12G1287 1 Actuator Door 5 15 12G1011 1 Block Asm Grid 2 16 12G1572 1 Board Asm HVPS 16 12G1575 1 Board Asm HVPS 17 12G1585 1 Cable HVPS Engine Board 18 12G1051 1 Shield Mylar HVPS 19 12G1269 1 Arm 1 20 12G1251 2 Shaft 21 12G1048 1 Bumper A 22 12G1270 1 Arm 2 23 12G1635 1 Block Asm Grid 1 24 12G1566 1 Board Asm Waste Toner Sensor 25 12G1615 1 Cable T...

Page 284: ...7 14 Service Manual 5016 001 Assembly 5 Cont Frames Left Side ...

Page 285: ...ber Units Description 5 33 12G1637 1 Bracket Door Switch 34 12G1201 1 Plate Lens Adjustubg A 35 12G1314 1 Spring Door Actuator 2 36 12G1286 1 Actuator Switch 37 12G1633 1 Actuator Asm Door Switch 1 38 12G1133 1 Guide Door Actuator 2 39 12G1104 1 Cover Cable 3 ...

Page 286: ...7 16 Service Manual 5016 001 Assembly 6 Frames Right Side ...

Page 287: ... 12G1678 3 Clamp Cable LWS 13 12G1006 1 Clip Edge 14 12G1004 1 Motor Asm Developer Drive 15 12G1586 1 Cable MK1 16 12G1627 1 Stay Asm Motor Mounting C 17 12G1443 1 Gear Paper Feed Decrease 1 18 12G1669 2 Clamp 19 12G1417 1 Gear Fuser Idle 20 12G1628 1 Lever Asm C1 21 12G1584 1 Cable Cam Sensor 22 12G1664 1 Sensor Cam 23 12G1262 1 Cam Clutch 24 12G1672 1 Spring Clutch 25 12G1374 1 Boss Clutch 26 12...

Page 288: ...7 18 Service Manual 5016 001 Assembly 6 Cont Frames Right Side ...

Page 289: ...Parts Catalog 7 19 5016 001 Assembly 6 Asm Index Part number Units Description 6 34 12G1123 1 Stop Latch Right 35 12G1072 1 Support ...

Page 290: ...7 20 Service Manual 5016 001 Assembly 7 Frames Right Side 2 ...

Page 291: ... Bearing TFR Belt Connecting Shaft 15 12G1692 2 Pin Dowel TFR Belt Connecting Shaft 16 12G1246 1 Shaft Transfer Belt Connecting 17 12G1467 1 Gear A71 18 12G1432 2 Gear A6 19 12G1248 1 Shaft Coupling Arm 20 12G1618 1 Stay Asm Motor Mounting A 21 12G1003 1 Motor Asm OPC Drive 22 12G1586 1 Cable OPC Drive Motor MK 1 23 12G1005 1 Core Ferrite 24 12G1268 1 Arm Coupling 1 25 12G1620 1 Motor Asm Coupling...

Page 292: ...7 22 Service Manual 5016 001 Assembly 7 Cont Frames Right Side 2 ...

Page 293: ...oupling Shaft 38 12G1433 1 Gear A7 39 12G1445 1 Gear B16 40 12G1247 1 Shaft Coupling 41 12G1050 1 Coupling Coupling Shaft 42 12G1310 1 Spring Coupling 43 12G1253 1 Shaft Developer Transmission 44 12G1476 2 Bearing Developer Sleeve 45 12G1690 2 Pin Dowel Dev Transmission Shaft 46 12G1408 1 Sleeve Developer 47 12G1469 1 Belt Timing 48 12G1498 1 Slider Poly TFR Belt Connecting Shaft 49 12G1619 1 Brac...

Page 294: ...7 24 Service Manual 5016 001 Assembly 8 Frames Right Side 3 ...

Page 295: ... 12G1570 1 LVPS 115V 7 12G1571 1 LVPS 220V 8 12G1676 10 Clamp Cable 9 12G1232 1 Support LVPS 10 12G1624 1 Plate Asm Motor Mounting 11 12G1436 1 Gear Idler 12 12G1669 1 Clamp Cable 13 12G1130 1 Block Asm Carriage Unit 14 12G1623 1 Motor Asm Carriage Unit 14 12G1625 1 Motor Asm Fuser Drive 15 12G1621 1 Base Asm Idler Pulley 16 12G1444 1 Gear B28 17 12G1469 1 Belt Timing 18 12G1442 1 Gear Developer D...

Page 296: ...7 26 Service Manual 5016 001 Assembly 9 Carriage Block ...

Page 297: ...lor Magenta 9 12G1492 2 Bushing Coupling Transmission 10 12G1311 2 Spring Bushing 11 12G1162 2 Block Carriage Center 12 12G1249 1 Shaft Coupling Transmission 13 12G1099 4 Cover Carriage Pressure 14 12G1031 4 Pin Carriage Pressure 15 12G1307 4 Spring Carriage Pressure 16 12G1547 1 Seal Color Magenta 17 12G1543 8 Tape Carriage Protection 18 12G1546 1 Seal Color Cyan 19 12G1548 1 Seal Color Yellow 20...

Page 298: ...7 28 Service Manual 5016 001 Assembly 10 Base Frame ...

Page 299: ...nting 2 12G1076 1 Plate ADU Support F 3 12G1638 1 Case Ozone Filter 4 12G1077 1 Holder Ozone Filter 5 12G1563 1 Sensor Belt Home Position PCB 6 12G1084 1 Holder Ozone Filter 2 7 12G1593 1 Cable HTT 8 12G1028 2 Spacer Connector 1 9 12G1346 1 Spacer Connector 2 10 12G1676 1 Clamp Cable NS 12G1636 1 Stay Belt Sensor ...

Page 300: ...7 30 Service Manual 5016 001 Assembly 11 Front Cover Assembly ...

Page 301: ...DFP Pressure 13 12G1118 1 Guide Pad Holder 14 12G1358 1 Spring Anti vibration 15 12G1483 2 Bushing Registration Roll 16 12G1060 2 Holder Resist Bushing 17 12G1164 1 Pad Front Cover 18 12G1500 1 Cover Front 19 12G1301 2 Spring Resist Pressure 20 12G1045 1 Sheet Transfer Guide 21 12G1063 2 Plate Resist Spring Pressure 22 12G1226 1 Plate Anti vibration 23 12G1581 1 Cable HF 24 12G1664 1 Sensor Regist...

Page 302: ...7 32 Service Manual 5016 001 Assembly 11 Cont Front Cover Assembly ...

Page 303: ...Parts Catalog 7 33 5016 001 Assembly 11 Asm Index Part Number Units Description 11 34 12G1157 1 Strap Front Cover ...

Page 304: ...7 34 Service Manual 5016 001 Assembly 12 Front Cover Assembly 2 ...

Page 305: ...er Feed Idler 14 12G1427 1 Gear Paper Feed Shaft 15 12G1497 1 Bushing Clutch Shaft Outer 16 12G1243 1 Shaft Clutch 17 12G1674 1 Clutch Magnet 18 12G1267 1 Arm Fulcrum Right 19 12G1426 1 Gear Paper Feed Drive 20 12G1477 1 Bushing Clutch Shaft Inner 21 12G1669 1 Clamp Cable 22 12G1630 1 Plate Paper Feed Side Right 23 12G1300 2 Spring Return 24 12G1276 1 Lever Latch 25 12G1689 1 Pin Dowel Bypass Roll...

Page 306: ...7 36 Service Manual 5016 001 Assembly 12 Cont Front Cover Assembly 2 ...

Page 307: ...ar Pickup Idle 35 12G1242 1 Shaft Bypass Pickup Roller 36 12G1379 1 Roll Pickup 37 12G1418 1 Gear Paper Feed Roller 38 12G1378 1 Roll Paper Feed 39 12G1154 1 Guide Paper 40 12G1097 1 Cover Cable 41 12G1061 1 Holder Cable 42 12G1581 1 Cable HF 43 12G1058 1 Cover Side Left 44 12G1342 1 Spring Ground 2 45 12G1264 1 Latch Front Cover Release ...

Page 308: ...7 38 Service Manual 5016 001 Assembly 13 Feed Unit ...

Page 309: ...ch Magnet 11 12G1244 1 Shaft Paper Feed Roller 12 12G1277 1 Lever Paper Detector Sensor 13 12G1385 1 Roll Registration 14 12G1481 2 Bushing Registration Roll Shaft 15 12G1675 1 Clutch Magnet 16 12G1422 1 Gear Gear B4 17 12G1491 2 Bushing Paper Feed 18 12G1582 1 Cable KU 19 12G1252 2 Shaft Cassette Transmission 20 12G1279 1 Flag Resist Sensor 21 12G1366 1 Spring Resist Sensor Flag Return 22 12G1121...

Page 310: ...7 40 Service Manual 5016 001 Assembly 14 Laser Scanner Unit ...

Page 311: ...able TE 10 12G1587 1 Cable OP 11 12G1585 1 Cable HVPS 12 12G1586 1 Cable MK 1 13 12G1583 1 Cable CRF 14 12G1580 1 Cable MK 2 15 12G1589 1 Cable VH 16 12G1590 1 Cable EVL 17 12G1592 1 Cable Printhead 18 12G1000 1 Base ANP 19 12G1103 1 Cover Toner Level New Cartridge Detection 20 12G1669 2 Clamp Cable 21 12G1565 1 Sensor Asm Toner Level New Cartridge Detection 22 12G1228 1 Plate Blind 23 12G1108 1 C...

Page 312: ...7 42 Service Manual 5016 001 Assembly 14 Cont Laser Scanner Unit ...

Page 313: ...Parts Catalog 7 43 5016 001 Assembly 14 cont Asm Index Part number Units Description 14 27 12G1708 1 Board Controller Level 2 28 12G1702 1 SIMM Code Overlay ...

Page 314: ...7 44 Service Manual 5016 001 Assembly 15 Cassette ...

Page 315: ...359 1 Spring Support 10 12G1295 1 Lever Cassette Detecting 11 12G1386 2 Roller Guide 12 12G1224 1 Sheet Anti vibration 13 12G1119 1 Guide Paper 14 12G1166 1 Sheet Anti vibration 2 15 12G1165 1 Sheet Anti vibration 1 16 12G1098 1 Cover Cassette Front 17 12G1250 1 Label Cassette Caution 18 12G1305 2 Spring Pad Pressure 19 12G1641 1 Pad Asm DFP 20 12G1541 1 Guide Paper Left 21 12G1137 1 Stop Cassette...

Page 316: ...7 46 Service Manual 5016 001 Assembly 16 Upper Covers ...

Page 317: ...39 2 Cover Hinge 13 12G1501 1 Cover Top 14 12G1318 1 Spring Cartridge Cover 15 12G1079 4 Hinge Cover 16 12G1240 1 Button Cartridge Lower 17 12G1559 2 Label ADU Support Cover 18 12G1026 2 Screw Shoulder 19 12G1138 1 Guide Lever Right 20 12G1315 2 Spring Return 1 21 12G1284 1 Lever Cartridge 22 12G1207 1 Plate Cartridge Cover 23 12G1524 1 Cover Top Small 24 12G1139 1 Guide Lever Left 25 12G1281 1 Le...

Page 318: ...7 48 Service Manual 5016 001 Assembly 16 Cont Upper Covers ...

Page 319: ...7 49 5016 001 Assembly 16 Asm Index Part Number Units Description 16 33 12G1283 1 Lever Fuser Latch 34 12G1560 1 Label Fuser Unit Operation 35 12G1235 1 Support Fuser Cover 36 12G1503 1 Cover Fuser 37 12G1161 1 Rib 2 ...

Page 320: ...7 50 Service Manual 5016 001 Assembly 17 Covers ...

Page 321: ...6 12G1205 1 Plate SC PCB Shield 1 7 12G1206 1 Plate SC PCB Shield 2 8 12G1557 1 Cover Label Welder 9 12G1186 2 Plate Cover Mounting Right 10 12G1512 1 Cover Side Right 11 12G1316 1 Spring Return 2 12 12G1238 1 Button Side 13 12G1596 1 Cable Operator Panel 14 12G1078 1 Plate Operator Panel Support 15 12G1561 1 Operator Panel Assembly 16 12G1523 1 Panel Operator 17 12G1183 2 Plate Cover Mounting Lef...

Page 322: ...7 52 Service Manual 5016 001 Assembly 18 Covers Frame 250 Tray Option ...

Page 323: ...Columbia Costa Rica Ecuador EL Salvador Guatemala Honduras Mexico Panama APG 9 1339518 1 Power Cord HV Argentina 9 1339520 1 Power Cord HV Brazil 9 1339524 1 Power Cord HV Chili 9 1339528 1 Power Cord HV UK Ireland 9 1339529 1 Power Cord HV EURO English France Spain Germany Austria Netherlands Norway Finland Greece Sweden Portugal Turkey Belgium Russia Poland Slovakia Czech Hungary 9 1339530 1 Pow...

Page 324: ...7 54 Service Manual 5016 001 Assembly 18 Cont Covers Frame 250 Option ...

Page 325: ...ay Option 13 12G1506 1 Cover Right Japan North America 13 12G1507 1 Cover Right Europe 14 12G1106 1 Cover LVPS 15 12G1569 1 Board Asm Option Interconnect 16 12G1599 1 Cable OM 17 12G1600 1 Cable OC 18 12G1052 2 Pad Ground A 19 12G1532 4 Foot Paper Cassette Asm 20 12G1208 2 Plate Fixing 21 12G1023 2 Screw Fixing 22 12G1136 1 Guide Paper 5 23 12G1505 1 Cover Front 1 ...

Page 326: ...7 56 Service Manual 5016 001 Assembly 19 Middle Roll Unit 250 Tray Option ...

Page 327: ...uction Big 10 12G1483 4 Bushing Paper Drive Gear Shaft 11 12G1447 2 Gear Paper Feed Drive 12 12G1254 2 Shaft Paper Feed Drive Gear 13 12G1421 2 Gear Drive Shaft 2 14 12G1080 1 Plate Pressure 15 12G1465 1 Gear Idle 2 16 12G1449 1 Gear Reduction Small 17 12G1135 1 Guide Paper 4 18 12G1320 1 Spring Roller Pressure 19 12G1081 1 Plate Pressure 20 12G1360 1 Spring Ground 21 12G1391 4 Roller Middle 2 22 ...

Page 328: ...7 58 Service Manual 5016 001 Assembly 20 250 250 Tray Option Lower Unit ...

Page 329: ...Pass Sensor 6 12G1603 1 Cable OPS 7 12G1664 1 Sensor Paper Pass 8 12G1289 1 Flag Paper Pass Sensor 9 12G1364 1 Spring Paper Pass Sensor Flag 10 12G1504 1 Panel Cassette 11 12G1224 1 Plate Anti vibration 12 12G1119 2 Guide Paper 13 12G1165 1 Sheet Anti vibration 1 14 12G1166 1 Sheet Anti vibration 2 15 12G1071 1 Label Cassette Caution 16 12G1305 2 Spring DFP 17 12G1641 1 Pad Asm DFP 18 12G1541 1 Gu...

Page 330: ...7 60 Service Manual 5016 001 Assembly 21 Duplex Unit Option 2 ...

Page 331: ...38 1 Tray Paper Exit 13 12G1525 1 Cover Blind 14 12G1394 2 Roller Pinch 15 12G1034 2 Pin Pinch Roller 16 12G1369 2 Spring Pinch Roller 17 12G1144 1 Guide Paper Lower for Printer 18 12G1328 1 Spring Pressure for Printer 19 12G1143 1 Guide Paper Upper for Printer 20 12G1517 1 Cover Upper 21 12G1367 1 Spring Pass Thru Sensor 22 12G1291 1 Flag Pass Thru Sensor 23 12G1393 1 Roller Transport 24 12G1392 ...

Page 332: ...7 62 Service Manual 5016 001 Assembly 21 Cont Duplex Unit Option 2 ...

Page 333: ... 5016 001 Assembly 21 Asm Index Part number Units Description 21 33 12G1452 1 Gear 27Z 34 12G1657 1 Disc Asm Limiter 35 12G1325 1 Spring Limiter 36 12G1212 1 Holder Limiter Spring 37 12G1017 1 Guide Asm Paper for Printer ...

Page 334: ...7 64 Service Manual 5016 001 Assembly 22 Cassette Upper Section ...

Page 335: ... 8 12G1610 1 Cable ADT 9 12G1528 1 Hinge Asm Left 10 12G1671 2 Clamp Cable 11 12G1086 1 Plate Hinge Mounting 12 12G1015 1 Brush Discharge 13 12G1380 4 Roller Pinch 14 12G1377 1 Roller Guide 15 12G1337 1 Spring Pinch Roller 2 16 12G1327 1 Spring Pinch Roller Right 17 12G1257 1 Shaft Paper Exit Idle Right 18 12G1211 1 Plate Gear 19 12G1376 1 Gear 50 23Z 20 12G1470 1 Belt Timing 40S2M300 21 12G1527 1...

Page 336: ...7 66 Service Manual 5016 001 Assembly 23 Cassette Rear Section 1 ...

Page 337: ...5 1 Plate Paper Guide 7 12G1496 4 Bushing 8 12G1646 1 Arm Asm Gear 9 12G1331 1 Spring Pressure 10 12G1455 4 Gear 18 11 12G1459 1 Gear 18Z 12 12G1688 1 Pin Dowel Lower Transfer Roller Asm 13 12G1471 1 Belt Timing 40S2M560 14 12G1396 1 Roller Asm Transfer Lower 15 12G1395 1 Roller Transfer Upper 16 12G1483 2 Bushing Transfer Roller Asm Upper 17 12G1409 1 Pulley 20T 18 12G1406 1 Pulley 19 12G1157 2 B...

Page 338: ...7 68 Service Manual 5016 001 Assembly 24 Cassette Rear Section 2 ...

Page 339: ...Side Right 7 12G1052 2 Pad Ground A 8 12G1550 4 Label 9 12G1644 2 Holder Asm Sub Lock 10 12G1214 1 Plate Lower Connecting 11 12G1664 2 Sensor 12 12G1361 1 Spring Sensor Lever 13 12G1275 1 Lever Sensor 14 12G1057 1 Bracket Sensor 15 12G1645 2 Holder Asm Main Lock 16 12G1109 2 Cover Rear Side Bracket 17 12G1192 1 Bracket Rear Side Right 18 12G1199 1 Bracket Rear Side Left 19 12G1213 1 Plate Upper Co...

Page 340: ...7 70 Service Manual 5016 001 Assembly 25 Duplex Option Lower Section 1 ...

Page 341: ... 11 12G1413 1 Pulley 25T 12 12G1458 1 Gear Idle 20P 13 12G1483 4 Bushing 14 12G1654 2 Plate Asm Sub 15 12G1455 2 Gear 18 16 12G1412 1 Pulley Left 25T 17 12G1223 4 Sheet Slide 18 12G1402 1 Roller Feed 2 19 12G1090 1 Plate Side Right 20 12G1370 3 Spring Pressure 21 12G1457 1 Gear 20Z 22 12G1474 1 Belt Timing 35S2M448 23 12G1655 1 Frame Asm Guide 24 12G1409 1 Pulley 20T 25 12G1405 3 Roller Idler 26 1...

Page 342: ...7 72 Service Manual 5016 001 Assembly 25 Cont Duplex Lower Section 1 ...

Page 343: ...Parts Catalog 7 73 5016 001 Assembly 25 Asm Index Part number Units Description 25 33 12G1406 1 Pulley Feed Roller 2 34 12G1091 1 Plate Side Left 35 12G1411 1 Pulley 34Z17T 36 12G1462 1 Gear 16Z ...

Page 344: ...7 74 Service Manual 5016 001 Assembly 26 Duplex Option Lower Section 2 ...

Page 345: ...088 2 Holder Pinch Roller 6 12G1334 2 Spring Pinch Roller 2 7 12G1089 2 Holder Pinch Roller 2 8 12G1151 1 Guide Reverse Lower 2 9 12G1152 1 Guide Transfer A 10 12G1153 1 Guide Transfer B 11 12G1217 1 Bracket Tray Front Panel 12 12G1534 1 Panel Tray Front 13 12G1526 1 Magnet 14 12G1336 4 Spring Pinch Roller 3 15 12G1149 1 Guide Reverse Lower 16 12G1196 1 Plate Reverse Section Mounting NS 12G1218 1 ...

Page 346: ...7 76 Service Manual 5016 001 Assembly 27 Duplex Option Lower Section 3 ...

Page 347: ...053 1 Packing Ground B 9 12G1533 1 Panel Rear 10 12G1052 6 Packing Ground A 11 12G1650 1 Plate Asm Sub C 12 12G1229 1 Plate Sub E 13 12G1649 1 Plate Asm Sub B 14 12G1648 2 Plate Asm Sub A 15 12G1095 1 Plate Positioning 16 12G1236 1 Plate Fixing A 17 12G1158 1 Block Lock Piece 18 12G1208 2 Plate Fixing 19 12G1023 2 Screw Shoulder 20 12G1532 2 Foot 21 12G1198 2 Bracket Foot 22 12G1219 1 Plate Knob L...

Page 348: ...7 78 Service Manual 5016 001 Assembly 28 Cassette Lower Section 4 ...

Page 349: ...20 1 Plate Knob Right 13 12G1112 1 Cover Controller Board 14 12G1532 2 Foot 15 12G1216 1 Plate Positioning 2 16 12G1573 1 Board Asm Controller 17 12G1686 2 Standoff Controller Board Asm 18 12G1025 1 Screw Shoulder 19 12G1608 1 Cable ADL 20 12G1193 1 Plate Connector 21 12G1605 1 Cable ADM 22 12G1005 2 Core Ferrite 23 12G1215 1 Plate Positioning 1 24 12G1221 1 Plate Connector Lower 25 12G1611 1 Cabl...

Page 350: ...7 80 Service Manual 5016 001 Assembly 29 Duplex Option Lower Section 5 ...

Page 351: ...ll Shaft Asm 12 12G1195 1 Bracket Rear Side Connector 13 12G1455 2 Gear 18R 14 12G1668 5 Clamp Cable 15 12G1676 3 Clamp Cable 16 12G1006 1 Clip Edge 17 12G1113 1 Cover Cable 18 12G1039 2 Pin Guide Roller 19 12G1147 2 Holder Roller 20 12G1398 2 Roller Guide 21 12G1401 1 Roller 22 12G1654 1 Plate Asm Sub 23 12G1460 1 Gear 22Z 24 12G1343 1 Block Asm Lower Section Drive 25 12G1647 1 Bracket Asm Gear 2...

Page 352: ...7 82 Service Manual 5016 001 Assembly 29 Cont Duplex Option Lower 5 ...

Page 353: ... 5016 001 Assembly 29 Asm Index Part number Units Description 29 33 12G1258 1 Shaft 34 12G1689 1 Pin Dowel Shaft 35 12G1416 1 Pulley 16T 36 12G1656 1 Bracket Asm Gear 1 37 12G1652 1 Motor Assembly 38 12G1612 1 Cable ADMT ...

Page 354: ...rknet N2001e 10 100 Ethernet NS 99A1752 1 4MB SDRAM DIMM NS 99A1753 1 8MB SDRAM DIMM NS 99A1754 1 16MB SDRAM DIMM NS 99A1755 1 32MB SDRAM DIMM NS 99A1756 1 64MB SDRAM DIMM NS 99A1773 1 128MB SDRAM DIMM NS 99A1757 1 2MB Flash DIMM NS 99A1758 1 4MB Flash DIMM NS 99A1759 1 8MB Flash DIMM NS 99A1774 1 16MB Flash DIMM NS 99A0560 1 Tri port Interface Card Serial LocalTalk and IR NS 99A0923 1 Board USB P...

Page 355: ... Tray Option Lower Unit 7 58 C Cleaning Procedures 6 1 Connector Locations 5 1 Belt Position Sensor 5 5 Engine Board 5 1 Erase Lamp Board 5 3 LVPS 5 3 Options 5 6 TRAY 1 Registration Sensor Board 5 4 TRAY 1 Sensor Board 5 3 Waste Toner Sensor Board 5 4 D Device Tests 3 16 Diagnostic Aids Device Tests 3 16 Diagnostic Mode 3 4 Diagnostics Menu Structure 3 3 Disabling Download Emulations 3 3 Duplex T...

Page 356: ... Controller 4 19 Engine 4 19 HVPS 4 20 Interconnect 4 21 On Off Coupling Sensor 4 21 Paper Sensor 4 21 Resist Sensor 4 22 Waste Toner 4 22 Cable Cover 3 4 18 Cover Interlock Switch 4 18 Covers 4 2 Cartridge 4 3 Front 4 3 Fuser 4 3 Left Side 4 3 Operator Panel 4 3 Rear 4 3 Right Side 4 4 Top 4 4 Top Small 4 4 Electronics 4 19 Controller Board 4 19 Engine Board 4 19 HVPS Board 4 20 Interconnect Boar...

Page 357: ... Erase Lamp 2 50 Fuser Cold 2 51 Fuser Drive and Contact Cam System 2 53 Fuser Hot 2 57 High Voltage Leakage Detect 2 58 ITM Drive 2 60 Main Fan 2 62 Multipurpose Tray 2 35 New Toner Cartridge Detection 2 63 OPC Drive 2 66 Operator Panel 2 64 Operator Panel Buttons 2 65 Options 2 106 DRAM Memory 2 106 Duplex Unit 2 120 Flash Memory 2 106 Hard DIsk 2 107 Network Card 2 108 Paper Exit Sensor 2 67 Pa...

Page 358: ...Option 1 29 Fuser Paper Exit Unit 1 27 Interlock Mechanism 1 8 Intermediate Transfer Unit 1 24 Optional Paper Trays 1 13 Paper Feed Unit 1 11 Sheet Bypass Paper Feed Unit 1 9 Toner Cartridge Unit 1 22 U User Attendance Messages 2 13 User Status Messages 2 7 Part Numbers 12G1000 7 41 12G1001 7 13 12G1002 7 79 12G1003 7 21 12G1004 7 17 12G1005 7 21 7 79 12G1006 7 11 7 17 7 79 7 81 12G1007 7 13 12G10...

Page 359: ...079 7 47 12G1080 7 57 12G1081 7 57 12G1082 7 5 12G1083 7 17 12G1084 7 29 12G1085 7 11 12G1086 7 65 12G1087 7 61 12G1088 7 67 7 75 12G1089 7 75 12G1090 7 71 12G1091 7 73 12G1092 7 77 12G1093 7 47 12G1094 7 35 12G1095 7 77 12G1096 7 31 12G1097 7 37 12G1098 7 45 12G1099 7 27 12G1100 7 3 12G1101 7 3 12G1102 7 3 12G1103 7 41 12G1104 7 15 12G1105 7 11 12G1106 7 53 7 55 12G1107 7 13 12G1108 7 41 12G1109 ...

Page 360: ...7 39 12G1172 7 5 12G1173 7 7 12G1174 7 25 12G1175 7 29 12G1176 7 21 12G1177 7 41 12G1178 7 21 12G1179 7 13 12G1180 7 25 12G1181 7 13 7 17 12G1182 7 9 12G1183 7 51 12G1184 7 59 12G1185 7 53 12G1186 7 51 12G1187 7 51 12G1188 7 61 12G1189 7 65 12G1190 7 69 12G1191 7 69 12G1192 7 69 12G1193 7 79 12G1194 7 77 12G1195 7 81 12G1196 7 75 12G1197 7 75 12G1198 7 77 12G1199 7 69 12G1200 7 35 12G1201 7 15 12G...

Page 361: ...35 12G1267 7 35 12G1268 7 21 12G1269 7 13 12G1270 7 13 12G1271 7 61 12G1272 7 65 12G1273 7 67 7 75 12G1274 7 81 12G1275 7 69 12G1276 7 35 12G1277 7 39 12G1278 7 39 12G1279 7 39 12G1280 7 7 12G1281 7 47 12G1282 7 47 12G1283 7 49 12G1284 7 47 12G1285 7 13 12G1286 7 15 12G1287 7 13 12G1288 7 13 12G1289 7 59 12G1290 7 61 12G1291 7 61 12G1292 7 77 12G1293 7 71 12G1294 7 81 12G1295 7 45 12G1296 7 31 12G...

Page 362: ... 61 12G1368 7 61 12G1369 7 61 12G1370 7 71 12G1371 7 11 12G1372 7 11 12G1373 7 35 12G1374 7 17 12G1375 7 23 12G1376 7 65 12G1377 7 65 12G1378 7 37 12G1379 7 37 7 39 12G1380 7 3 7 65 12G1381 7 7 12G1382 7 31 12G1383 7 31 12G1384 7 31 12G1385 7 39 12G1386 7 45 12G1387 7 5 12G1388 7 5 12G1389 7 5 12G1390 7 57 12G1391 7 57 12G1393 7 61 12G1394 7 61 7 67 7 75 12G1395 7 67 12G1396 7 67 12G1397 7 81 12G1...

Page 363: ...G1463 7 81 12G1464 7 81 12G1465 7 57 12G1466 7 5 12G1467 7 21 12G1468 7 71 12G1469 7 23 7 25 12G1470 7 61 7 65 12G1471 7 67 12G1472 7 71 12G1473 7 81 12G1474 7 71 12G1475 7 17 12G1476 7 23 12G1477 7 35 7 39 7 61 7 71 7 81 12G1478 7 61 12G1479 7 5 12G1480 7 57 12G1481 7 21 7 39 12G1482 7 35 12G1483 7 31 7 57 7 61 7 67 7 71 7 81 12G1484 7 5 12G1485 7 31 12G1486 7 35 12G1487 7 37 12G1488 7 27 12G1489...

Page 364: ... 27 12G1556 7 27 12G1557 7 51 12G1558 7 11 12G1559 7 47 12G1560 7 49 12G1561 7 51 12G1562 7 41 12G1563 7 29 12G1564 7 39 12G1565 7 41 12G1566 7 13 12G1567 7 45 12G1568 7 41 12G1569 7 53 7 55 12G1570 7 25 12G1571 7 25 12G1572 7 13 12G1573 7 79 12G1574 7 53 7 55 7 79 12G1575 7 13 12G1576 7 13 12G1577 7 13 12G1578 7 41 12G1579 7 45 12G1580 7 41 12G1581 7 31 7 37 12G1582 7 39 12G1583 7 41 12G1584 7 17...

Page 365: ...5 12G1654 7 71 7 81 12G1655 7 71 12G1656 7 83 12G1657 7 63 12G1658 7 57 12G1659 7 57 12G1660 7 59 12G1661 7 3 12G1662 7 3 12G1664 7 5 7 17 7 21 7 25 7 31 7 59 7 61 7 65 7 69 7 77 7 79 12G1665 7 9 12G1668 7 61 7 65 7 79 7 81 12G1669 7 17 7 25 7 35 7 41 12G1670 7 45 12G1671 7 65 12G1672 7 17 12G1673 7 25 7 53 7 55 7 79 12G1674 7 35 7 39 12G1675 7 39 12G1676 7 11 7 13 7 17 7 21 7 25 7 29 7 79 7 81 12...

Page 366: ...I 12 Service Manual 5016 001 99A1753 7 84 99A1754 7 84 99A1755 7 84 99A1756 7 84 99A1757 7 84 99A1758 7 84 99A1759 7 84 99A1773 7 84 99A1774 7 84 99A1830 7 84 ...

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