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Lexington Forge CONCORDE C28DV, Operating Instructions Manual

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Lexington Forge CONCORDE C28DV Operating Instructions Manual Download Page 2

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45D0028                                                                                                                                                                                                      

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CONTENTS

Important Safety Information .......................... 3

Product Features.............................................. 5

Code Approval .................................................. 5

Pre-Installation Information

Installing Above 2000 Feet............................ 6
Orifice Sizes, Pressures and BTUs............... 6
Stove Dimensions ......................................... 6
Stove Location .............................................. 6

General Installation Information ..................... 7

Clearances ........................................................ 8

Vent Installation................................................ 9

Installation Precautions................................. 9
Installation Planning.................................... 10
Installation for Horizontal Termination ......... 13
Installation for Vertical Termination ............. 17

Stove Installation

Check Gas Type.......................................... 21
Installing Gas Piping to Stove/Burner System 
Location ...................................................... 21

Checking Gas Pressure ................................. 23

Electrical Installation ..................................... 24

Electrical Wiring .......................................... 24
Remote Wall Switch .................................... 24

Log Placement................................................ 25

Operating Instructions................................... 28

What To Do If You Smell Gas...................... 28
Lighting Pilot for the First Time ................... 29
Lighting Pilot ............................................... 29
Lighting Burner............................................ 30
To Turn Off Gas........................................... 30

Cleaing and Maintenance .............................. 31

Venting System ........................................... 31
Cleaning Glass............................................ 31
Pilot and Burner Flames ............................. 31
Firebox Cleaning......................................... 31

Air Shutter Adjustment .................................. 32

Glass Replacement ........................................ 33

Replacement Parts ......................................... 34

Troubleshooting ............................................. 36

Warranty ...........................................Back Cover

CONGRATULATIONS!

You have purchased a state-of-the-art gas appliance featuring the Lex-Fire Burn System 

available exclusively on Lexington Forge gas appliances. 

The Lex-Fire Burn System sets a new standard for flame appearance through innovative log 

design, burner technology and ember placement. Each element effecting combustion and 

flame appearance was carefully scrutinized and strategically balanced during the design 

process to provide a product that was truly 

“BORN TO BURN.”

Summary of Contents for CONCORDE C28DV

Page 1: ...erty damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used This appliance may be installed in an aftermarket permanently located manufactured home w...

Page 2: ...g Instructions 28 What To Do If You Smell Gas 28 Lighting Pilot for the First Time 29 Lighting Pilot 29 Lighting Burner 30 To Turn Off Gas 30 Cleaing and Maintenance 31 Venting System 31 Cleaning Glass 31 Pilot and Burner Flames 31 Firebox Cleaning 31 Air Shutter Adjustment 32 Glass Replacement 33 Replacement Parts 34 Troubleshooting 36 Warranty Back Cover CONGRATULATIONS You have purchased a stat...

Page 3: ...ted and sealed If this unit is not properly installed by a qualified service person with glass door properly seated and sealed combustion leakage can occur CARBON MONOXIDE POISONING Early signs of carbon monoxide poisoning are similar to the flu with head aches dizziness and or nausea If you have these signs the stove may not have been installed properly Get fresh air at once Have the stove inspec...

Page 4: ...ir openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation 17 When the appliance is installed directly on carpeting tile or other combustible material other than wood floor ing you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance 18 Do not use stove if any part has been exposed ...

Page 5: ...rly connected to a venting system The appliance is not approved for closet or recessed installations For alcove installation see Clearances page 8 Hi Lo Knob PRODUCT SPECIFICATIONS The efficiency rating of this appliance is a product thermal efficiency rating deter mined under continuous operating condi tions and was determined independently of any installed system Thermal Efficiency up to 80 CODE...

Page 6: ...upply Pressure 11 Model Number C28 C40 NATURAL PROPANE NATURAL PROPANE Max Btu hr Input 28000 26000 38000 35000 Min Btu hr Input 19000 18000 27000 25000 Orifice size as shipped 38 53 32 50 C28 C40 A 25 29 B 21 23 C 30 313 4 C 313 4 331 4 Figure 2 External Stove Dimensions STOVE DIMENSIONS NOTE If this unit is installed in a mobile home it must be bolted securely to the floor with leg bolts NOTE Co...

Page 7: ...the stove in a large and open room that is centrally located in the house This will optimize heat circulation and comfort The flow of combustion and ventilation air must not be obstructed Minimum clearances to combustibles side wall ceiling woodwork and windows must be maintained See Figures 4 and 5 page 8 This stove may be installed along a wall across a corner or use an exterior chase See Figure...

Page 8: ...d on carpet or vinyl flooring the appliance shall be installed on a metal wood or noncombustible material panel extending full width and depth of the appliance WARNING CLEARANCES Figure 4 Clearances to Side Back and Adjacent Walls C28 C40 CLEARANCES TO COMBUSTIBLES Figure 5 Clearance to Floor C28 40 Maintain the following minimum clearances for service and maintenance Stove must be at least 6 from...

Page 9: ...ection Use extreme caution when using ladders or when on rooftops Be aware of electrical wiring locations in walls and ceilings The following actions will void the warranty on your venting system Installation of any damaged venting component Unauthorized modification of the venting system Installation of any component part not manufactured or approved by Lexington Forge Installation other than per...

Page 10: ...n of 90 and 45 elbows up to a maximum of 270 For two story applications firestops are required at each floor level If an offset is needed in the attic additional pipe and elbows will be required You may use a chase with a vent termination with exposed pipe on the exterior of the house See Installing Vent System in a Chase below It is very important that the venting system maintain its balance betw...

Page 11: ...ed soffits 12 305mm minimum Clearance to vinyl soffit 30 762mm F Clearance to an outside corner See page 12 G Clearance to an inside corner See page 12 H Not to be installed above a gas meter regulator assembly within three 3 feet 914mm horizontally from the centerline of the regulator I Clearance to service regulator vent outlet 3 914mm minimum J Clearance to non mechanical air supply inlet to bu...

Page 12: ...5D0028 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS Figure 7 Allowable Venting Chart NOTE Any vent configurations with the shaded areas are acceptable ...

Page 13: ...gure 9 Do not back fill around the snorkel termination 2 Rigid vent pipes and fittings have special twist lock con nections Assemble the desired combination of pipe and elbows to the appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have three locking lugs indentations These lugs will slide straight into matching slo...

Page 14: ... Attach the vent cap with four wood screws supplied See Figure 12 Do not recess vent termination into any wall This will cause a fire hazard WARNING For vinyl siding stucco or wood exterior use vinyl siding standoffs between vent cap and exterior wall The vinyl siding standoff prevents excessive heat from melting the vinyl siding material Bolt the vent cap to the standoff Apply non hardening masti...

Page 15: ...l Surface Decorative Wall Thimble Horizontal Vent Pipe Screw Vent Cap Horizontal Termination HORIZONTAL TERMINATION CONFIGURATIONS Figures 15 through 17 show different configurations for venting with horizontal termination Each figure includes a chart with vertical minimum maximum and horizontal maximum dimensions which must be met All horizontal terminations require a 1 4 rise per 12 of horizonta...

Page 16: ...or Rigid Venting Using Two 90 Elbows Horizontal H Vertical V V1 Horizontal H1 5 minimum 4 maximum 6 minimum 6 maximum 8 minimum 10 maximum 20 maximum 12 maximum VENTING WITH THREE 90 ELBOWS Figure 17 Horizontal Termination Configuration for Rigid Venting Using Three 90 Elbows with Termination at 90 with Stove NOTE Add 1 4 rise per 12 horizontal length of pipe NOTE Add 1 4 rise per 12 horizontal le...

Page 17: ... The opening should be framed to 91 2 x91 2 241mm x 241mm inside dimensions as shown in Figure 20 using framing lumber the same size as the ceiling joist If the area above the ceiling is an insulated ceiling or a room nail firestop from the top side This prevents loose insulation from falling into the required clearance space See Figure 19 Otherwise install firestop below the framed hole The fires...

Page 18: ...gure 21 Cathedral Ceiling Support Box Installation Figure 22 Installed Cathedral Ceiling Support Box CATHEDRAL CEILING INSTALLATION IMPORTANT Review all information on previous page before planning this installation Cathedral ceiling installations can be very tricky 1 Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Mark the outline of the cathedr...

Page 19: ...nimum 2 maximum 9 minimum 4 maximum 10 minimum 6 maximum 11 minimum 8 maximum 23 maximum 8 maximum Figure 24 Vertical Rigid Venting Configuration Using Three 90 Elbows with Two Horizontal Runs Vertical V Horizontal H 8 minimum 2 maximum 9 minimum 4 maximum 10 minimum 6 maximum 11 minimum 8 maximum 23 maximum 8 maximum NOTE Install restrictor into 4 collar of stove or first vent section as shown NO...

Page 20: ...ont vent section as shown NUMBER DESCRIPTION NUMBER DESCRIPTION 902B 7 x 48 Pipe 943S Roof Flashing 7 12 12 12 903B 7 x 36 Pipe 945B 7 x 45 Elbow 904B 7 x 24 Pipe 950 Vinyl siding Standoff 906B 7 x 12 Pipe 953 Storm Collar 907B 7 x 9 Pipe 963 Ceiling Firestop 908B 7 x 6 Pipe 981 36 Snorkel Termination 911B 7 Adjustable 11 145 8 Pipe 984 Horizontal Termination Vent Cap 940 Wall Thimble 988 Wall Str...

Page 21: ... connect appliance to gas supply Follow all local codes WARNING INSTALLATION ITEMS NEEDED Before installing stove and burner system make sure you have the items listed below External regulator supplied by installer Piping check local codes Sealant resistant to propane LP gas Equipment shutoff valve Test gauge connection Sediment trap Tee joint Pipe wrench approved flexible gas line with gas connec...

Page 22: ...g in supply line as shown in Figure 28 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into the burner system gas controls If sediment trap drip leg is not installed o...

Page 23: ...to the fireplace for leaks Use a soap and water solution or a gas sniffer 4 To adjust flame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high See Figure 29 After taking pressure read...

Page 24: ...performed by a qualified licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in compliance with all local city and state codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition and Ca...

Page 25: ...fter handling the logs wash your hands gently with soap and water to remove any traces of fibers The positioning of the logs is critical to the safe and clean operation of this heater Sooting and other problems may result if the logs are not properly and firmly positioned in the appliance Never add additional logs or embellishments such as pine cones or vermiculite to the heater Only use the logs ...

Page 26: ...ee Figure 34 7 Place top right log on right base log Line up the holes in the bottom of the top log with the locating pins on the bottom log See Figure 35 Figure 33 Installing Right Base Log Figure 34 Installing Top Left Log Figure 35 Installing Top Right Log and Rock Wool Figure 36 Installing Grate Right Rear Log Top Left Log Pin Top Right Log Pins Leave Air Space between Logs and Rock Wool Rock ...

Page 27: ...36 Do not exceed 1 depth of coverage Lightly cover the airspace between logs and burner with small pieces rock wool for a better burner flame and glow See Figure 37 Also use additional small pieces of rock wool to lightly cover the airspace in front of burner See Figure 37 Figure 37 Installing Rock Wool in air Space Between Logs and Burner Burner Rock Wool ...

Page 28: ...ire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service tech nician to inspect the appliance and to replace any part of the control system and any gas control that has been under water OPERATING INSTRUCTIONS If you do not follow these instruction exactly a fire or explosion may result causing property damage personal injury or loss o...

Page 29: ...aks DO NOT spray solution onto control body WARNING NOTE Remove any excessive pipe compound from the connections Excessive pipe compound can set off electronic sniffers The control has an interlock device that does not allow the lighting of the stove up to the moment the safety device of the flame has not interrupted the gas flow After that period of time when the magnet is closed it is possible t...

Page 30: ...rn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner See Figure 39 LIGHTING THE BURNER Depress and turn the knob counterclockwise to the ON position See Figure 40 It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining the pilot l...

Page 31: ...for typical pilot flame Let glass cool before cleaning Do not clean glass when it is hot Damage could occur CAUTION Make sure the gas valve knob is in the OFF position Wait at least five 5 minutes before start ing maintenance VENTING SYSTEM A qualified agency should examine the venting system annually CLEANING GLASS Make sure clearances to combustibles leave room for maintenance and service WARNIN...

Page 32: ...usted for high altitude as follows To increase air mixture push up the adjustment rod located beneath the stove This opens the shutter more and will stop sooting See Figure 45 To decrease air mixture pull down the adjustment rod located beneath the stove This closes the shutter Flames will be more yellow See Figure 46 Figure 46 Pull Adjustment Rod Down to Close Air Shutter Figure 45 Push Adjustmen...

Page 33: ...sition Leave space around glass for thermal expansion See Figure 48 6 Tighten clips with Phillips screwdriver See Figure 48 7 Slide door back down the hinges See Figure 47 NOTE Use only original Lexington Forge replacement parts Always use gloves when handling broken glass CAUTION Make sure the glass panel edges do not touch any metal parts during thermal expansion WARNING Figure 47 Removing Door ...

Page 34: ...34 45D0028 REPLACEMENT PARTS ...

Page 35: ...ngine Gasket Set 1 45D0033 45D0033 45D0033 45D0033 9 ON OFF Rocker Switch 1 26D0491 26D0491 26D0491 26D0491 10 Ceramic Glass 1 45D0563 45D0563 45D0564 45D0564 11 Air Shutter Rod 1 45D0236K 45D0236K 45D0236K 45D0236K 12 Air Shutter Knob 1 45D0237 45D0237 45D0237 45D0237 13 Knob Extension HI LO 1 43D0095 43D0095 43D0095 43D0095 14 Knob Extension ON OFF 1 43D0094 43D0094 43D0094 43D0094 15 Ignitor Ba...

Page 36: ...ere is no spark 3 Checkforsparkarcingfromtheelectrode to pilot Adjust by loosening screws on pilot base Adjust and retighten 1 Check for proper connection of thermo couple to rear of valve 2 Bleed line Contact dealer 3 Check shutoff valve and gas supply LPG tank 1 Check switch connections Jump wires at switch 2 Check connections to valve Contact dealer 3 Turn up thermostat to start unit Check ther...

Page 37: ...Y THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE LEXINGTON FORGE Model _____________________________ Name of Owner Name of Installer Address Address Phone Phone Name of Dealer Address Phone Manufactured by LEXINGTON FORGE 149 Cleveland Drive Paris Kentucky 40361 U S A ...

Page 38: ...38 45D0028 NOTES ...

Page 39: ...45D0028 39 NOTES ...

Page 40: ...y or authorized service center shipping damage damage from improper use or neglect installation damage damage from unauthorized service incidental or consequential damage or negative pressure caused by mechanical systems such as furnaces fans clothes dryers etc TERMS This warranty shall be void if the appliance is not installed by qualified installer in accordance with the installation instruction...

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