Lewmar 110TT Owners Installation, Operation & Servicing Manual Download Page 10

10 

Test 1. Fig.4.5.1

With the negative not connected and the positive 

cable connected but with battery switch off or fuse 

removed. Use a continuity tester to check for a 

connection between the –VE stud and motor body 

and also bVE stud and motor body. In both 

cases the meter should give no indication of an 

electrical connection.
If a connection is measured between the +VE stud 

and the motor body, check installation for cables 

or wires touching the assembly or for damage to 

assembly.
If a connection is measured between the –VE stud 

and the motor body, remove any bonding straps at-

tached to the assembly and check as before.

Test 2. Fig 4.5.2

With the batter y applied: Use a voltmeter to test 

the voltage between the –VE motor stud and the 

thruster motor body. If the supply voltage (12 V/24 

V) is measured, disconnect power immediately 

and inspect the assembly for faulty installation or 

damage.

4.5 Electrolytic test

To prevent electrolytic corrosion or faults, the thruster motor body and assembly MUST remain isolated 

from any power supply or grounds. The installer can check for this using a multimeter in the following ways.

V

 

‣ Refer to the cutting template opposite, use a 

50mm (2”) hole saw and a 3mm drill for mounting 

screws

 

‣ Mount on a clean flat surface

 

‣ Connect panel wiring loom to the plug and play 

thruster control loom

4.6 Installing control panel

Check list electrical

 

‣ Check motor connections are tight with rubber boots 

in place.

 

‣ The correct fuse is in place.

 

‣ Check all switch wires are connected to correct 

motor terminal.

 

‣ Now the cables can be connected to the battery.

Operation of electrical unit

 

‣ Ensure batteries are fully charged before switching 

on the main power.

 

‣ Before operating the thruster, check that the water 

is free from swimmers, divers or debris and make 

sure you are not close to other vessels.

4.7 Final checks

Check the power is OFF

 

⚠ The thruster must not be operated unless it is 

in water.

Fig 4.5.1

Fig 4.5.2

Fig 4.6

50mm (2”)

53mm (2 

1

/

16

”)

53mm (2 

1

/

16

”)

GB

Summary of Contents for 110TT

Page 1: ...TT Electric Thruster 110 140TT 2 0 Owner s Installations Operation servicing manual...

Page 2: ...perated in accordance with the instructions contained in this manual Failure to do so could result in poor product performance personal injury and or damage to your boat Electric thrusters must be loc...

Page 3: ...nel Diameter 3 1 Choosing the location It is very dangerous to run the thruster out of the water even for a few seconds the motor will over speed by 300 causing damage to the motor seals etc and the p...

Page 4: ...e parameters available proceed as follows Fig 3 2 1 Make a jig to precisly align the drill holes either side of the hull NOTE Double check everything before drilling Drill a pilot hole in both sides o...

Page 5: ...asily reached from outside NOTE Fig 3 3 2 Normal install is to Port Place the thruster saddle in the desired position ensure the fit is firm and free from movement then mark centre To aid installation...

Page 6: ...could cause leakage and noise Apply sealant to this area as required Fig 3 4 2 Apply zinc chromate paste or marine grease to location bore and assemble saddle onto hub SikaFlex or similar maybe used t...

Page 7: ...trap not supplied around the main motor unit Slide motor into position and align holes for most suitable installation Bolt motor assembly to saddle and tighten bolts to 20 Nm 15 lbs ft Apply Blue Loct...

Page 8: ...be used with this product GB To satisfy International standards a suitably sized battery switch should be fitted to the thruster VE supply It should be switched off whilst the thruster is not in use...

Page 9: ...the unit are correctly fitted 4 2 Electric motor terminal connections 4 3 Battery cable connections 4 4 Recommended cable sizes DO NOT overtighten electric motor terminal nuts TT Model Current A Max...

Page 10: ...damage 4 5 Electrolytic test To prevent electrolytic corrosion or faults the thruster motor body and assembly MUST remain isolated from any power supply or grounds The installer can check for this usi...

Page 11: ...589094 or any water proof momen tary two direction switch with a 5 amp rating Switch ON the battery switch To turn on the panel press and release the ON OFF button fig 5 1 This will cause the LED to...

Page 12: ...ic motor ensure all leads are still tight Brush out carbon dust from top of electric motor especially on aluminium boats Recommend qualified electrician Propeller Single 5 blade Suitable fuse holder S...

Page 13: ...xing kit 9 589452 589152 Installation fixing kit 10 559107 559018 Drive pin ITEM PART NO DESCRIPTION 1 589094 Joystick 2 589021 2m Control cable Connectors 589016 7m Control cable Connectors 589017 10...

Page 14: ...ust in one direction only Batteries not large enough or charged cables not recommended size Voltage at motor when running should be a minimum 10 V for 12 V and 21 V for 24 V units Blockage in tunnel p...

Page 15: ...applications Products used in commercial or charter applications Anchor rodes C LIABILITY i Lewmar s liability under this warranty shall be to the exclusion of all other warranties or liabilities to...

Page 16: ...ternational Distribution Lewmar Navtec Southmoor Lane Havant Hampshire PO9 1JJ England Tel 44 0 23 9247 1841 Fax 44 0 23 9248 5720 Email info lewmar com USA Lewmar Navtec 351 New Whitfield Street Guil...

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