Levitronix PuraLev LCO-i100 User Manual Download Page 2

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User Manual for LCO-i100 Console

www.levitronix.com

PL-4066-00, Rev03, DCO# 21-230

Table of Contents

SAFETY PRECAUTIONS........................................................................................................................................................................3

SPECIFICATIONS ...................................................................................................................................................................................4

2.1

Specification of Console Components ..........................................................................................................................................4

2.2

System Overview and General Specification ................................................................................................................................7

2.2.1

Basic Stand-Alone System Configuration.......................................................................................................................................................... 7

2.2.2

Extended System Configuration ........................................................................................................................................................................ 8

2.3

General Environmental Conditions................................................................................................................................................9

2.4

Basic Dimensions of Console ........................................................................................................................................................9

ENGINEERING INFORMATION ...........................................................................................................................................................10

3.1

IP Rating .......................................................................................................................................................................................10

3.2

Temperature Monitoring ..............................................................................................................................................................10

INSTALLATION .....................................................................................................................................................................................10

4.1

Mechanical Installation.................................................................................................................................................................10

4.2

Electrical Installation ....................................................................................................................................................................11

4.2.1

Connection Overview ....................................................................................................................................................................................... 11

4.2.2

PLC Interface ................................................................................................................................................................................................... 12

4.2.3

Analog Input with 24VDC Supply..................................................................................................................................................................... 13

4.2.4

General Installation Instructions ...................................................................................................................................................................... 14

OPERATION ..........................................................................................................................................................................................15

5.1

Basic System Operation ..............................................................................................................................................................15

5.1.1

Start-Up ............................................................................................................................................................................................................ 15

5.1.2

Power-Down..................................................................................................................................................................................................... 15

5.1.3

Auto-Resume Feature...................................................................................................................................................................................... 16

5.1.4

Software Update .............................................................................................................................................................................................. 16

MAINTENANCE .....................................................................................................................................................................................17

6.1

Cleaning .......................................................................................................................................................................................17

TROUBLESHOOTING ..........................................................................................................................................................................17

TECHNICAL SUPPORT ........................................................................................................................................................................17

APPENDIX .............................................................................................................................................................................................18

9.1

Regulatory Status.........................................................................................................................................................................18

9.1.1

CE Marking ...................................................................................................................................................................................................... 18

9.1.2

IECEE CB Safety Certification ......................................................................................................................................................................... 18

9.1.3

NRTL/ETL Safety Certification and Marking.................................................................................................................................................... 18

9.1.4

Disposal of Equipment

– WEEE Directive 2012/19/EU ................................................................................................................................... 18

9.2

Symbols and Signal Words..........................................................................................................................................................19

Summary of Contents for PuraLev LCO-i100

Page 1: ...ection and maintenance For detailed description of the menu structure and the configuration possibilities with the touch screen user interface the console software manual PL 4067 00 can be consulted For all in this manual revision described configurations and features the console software V1 04 R16 or higher is needed For special configurations of the system refer to accompanying information Pleas...

Page 2: ... 4 INSTALLATION 10 4 1 Mechanical Installation 10 4 2 Electrical Installation 11 4 2 1 Connection Overview 11 4 2 2 PLC Interface 12 4 2 3 Analog Input with 24VDC Supply 13 4 2 4 General Installation Instructions 14 5 OPERATION 15 5 1 Basic System Operation 15 5 1 1 Start Up 15 5 1 2 Power Down 15 5 1 3 Auto Resume Feature 16 5 1 4 Software Update 16 6 MAINTENANCE 17 6 1 Cleaning 17 7 TROUBLESHOOT...

Page 3: ...t sections shall be followed Concerning safety precautions for motor pump and sensors refer to the corresponding manuals CAUTION Do not under any circumstances open the console enclosure Levitronix does not assume responsibility for any damage which occurs under such circumstances WARNING Hazardous voltage may be present Always isolate the console from the mains power supply before performing any ...

Page 4: ...erial Bayonet mount with locking pin made of anodized aluminum 3a Single Use Pump Head DCP 200 2 Triclamp 1 DCP 200 3 Barb 1 3 Needs pump head socket 100 90734 100 90792 Wet Materials Max Flow Max Diff Press Sterilization Methods PP FDA USP Class VI ADI Triclamp or Barb 17 4 liters min 4 6 gallons min 2 bar 29 psi Gamma radiation up to 40 kGy 3b Multi Use Pump Head LPP 200 17 with drain port LPP 2...

Page 5: ...SC 12D 007 20 lpm LFSC 22D 005 100 30407 100 30396 100 30390 100 30391 Water 20 C 37 C Silicone CFlex 1 1 8 x 1 4 1 4 x 3 8 3 8 x 9 16 3 4 x 1 See Levitronix technical brochures of LFSC D and LFSC iX of clamp on sensor series for more detailed specifications and other sensor sizes 7a 7b 7c 7d 7e LEVIFLOW Clamp On Flow Sensors LFSC iX LFSC i06X 002 1 lpm LFSC i10X 001 4 lpm LFSC i16X 001 20 lpm LFS...

Page 6: ...or for direct connection to supply of console with cable length 1 2 m 15b Desktop AC DC Power Supply GST160A24 R7B IC915 100 40020 Voltage Output Input Basic Dimensions Safety Approvals Note 24VDC 160W 85 264 VAC 47 63 Hz 175 x 72 x 35 mm UL60950 1 CSA C22 2 TUV EN60950 1 Connector for direct connection to supply of console with cable length 1 2 m 15c AC Mains Cables for Desktop power supply AMC 1...

Page 7: ...mp system Integrated Pump Driver OEM Model with Connector Fluid Out Flow Sensor LFSC D LFS SU Single Use Pump Head Multi Touch Screen 7 Fluid In AC Mains Cable AC Supply Input On Off Button USB Interface for Firmware Update with USB Stick DC Supply Input Power to Integrated Driver Flow Sensor AC DC Supply PuraLev Console Pump Head Socket Necessary for DCP single use pump heads Integrated Pump Driv...

Page 8: ...igure 6 Extended system configuration of console for advanced fluid handling Note 1 For PuraLev i600 pump system the power supply and console connection concept shown in Error Reference source not found has to be used Single Use Pump Head Fluid Out Pump Head Socket Fluid In AC Mains Cable AC Supply Input On Off Button PuraLev Console Flow Sensor LFSC iX Inline Temp Sensor Pressure Sensor 1 Pressur...

Page 9: ...5 95 non condensing Storage humidity range relative humidity Extremes for Transportation 15 95 non condensing Normal storage conditions Ambient temp 20 to 30 C Relative humidity 50 non condensing Mains supply fluctuations See specifications of standard AC DC supplies Transient over voltages typically present on the mains supply Surge immunity according to EN 61000 4 5 Pollution degree 2 IP rating ...

Page 10: ...ar below these temperatures 4 Installation 4 1 Mechanical Installation The console LCO i100 is made for desktop operation on a horizontal surface or can be wall mounted to an appropriate vertical surface For wall mounting the four pre assembled rubber stands on the bottom have to be removed The underlying four M4 threads can be used for the wall mounting according to the specifications in Table 8 ...

Page 11: ...onnection of flow sensors from the LFS SU and LFSC D series Circular 6 pin snap in connector Purpose Flow control or monitoring 6a 6b 6c Pressure Sensor 1 Pressure Sensor 2 Pressure Sensor 3 1 Connection for single use pressure sensors 1 2 and 3 Needs adaptor cable Circular plastic snap in connector on console side Purpose pressure monitoring and pressure control 7 Temperature Sensor Connection fo...

Page 12: ...ptions are to invert the logic and to permanently open or close the relay Option Can be switched by software to 24VDC output with max load of 750 mA PTC fuse non isolated 3 8 Dout1n grey pink Digital Output 1 Low Pin 9 Dout2p blue red Digital Output 2 High Pin Error Open no error Closed error of pump Isolated relay with max 30 VDC 1 A The display gives notifications with more details to the backgr...

Page 13: ...0Ω Standard designation is for a pressure sensor Can be customized 4 Signal Signal 5 NC Do not use Table 11 Analog Input with 24VDC Supply M12 female socket 5 pos 1 Depends on used cable 2 Designations for standard firmware 3 Models older than 2018 19 it is 350 mA 4 Not available on models older than 2018 19 Figure 11 Connection example of Analog Input with 24VDC supply of console to sensor Levitr...

Page 14: ...mended 1 Connect the driver connector Power Output of a compatible PuraLev i30 or PuraLev i100 driver to the console For the PuraLev i600 driver the ICY 4 1 split cable has to be used to connect the driver to a 48VDC power supply and the console 2 Connect the optional peripherals to be used with your specific system setup 3 Connect the mains power supply Place the console in a way that the mains c...

Page 15: ...re details the LCO Console Software Manual PL 4067 00 shall be consulted 3 With the home button it is possible to return to the standard start up menu from the sub menus 4 When using a flow sensor it is important to perform a zero adjust before starting operation Assure that the hydraulic circuit is completely filled with fluid air bubbles are removed from the sensor path and zero flow is applied ...

Page 16: ...ture For details consult the LCO Console Software Manual PL 4067 00 Figure 12 Auto resume setting and notification 5 1 4 Software Update The LCO i100 console software offers the possibility to update itself as well as the underlying components firmware versions A new software firmware package will be provided by Levitronix as a single file with the file ending levi Follow the procedure below for a...

Page 17: ...des various notifications with background information and potential mitigation actions to the user which should be self explaining More details to the notification concept and its configuration can be found in the LCO Console Software Manual PL 4067 00 If problems or failures can t be solved with the help of the notification on the console screen it is recommended to capture a data log during oper...

Page 18: ...esign and testing the following standards are used as a guideline ISO 12100 Safety for machinery principles for risk assessments used for system risk analysis IEC EN 60529 Degree of protection provided by enclosure IP code Low Voltage Directive 2014 35 EC The low voltage directive essentially has been followed by a risk analysis electrical safety testing and a user manual for safe operation For th...

Page 19: ... property damage Signal word SEMI S1 0701 Safety alert for Warning and Caution Safety alert SEMI S1 0701 Safety alert for Danger Safety alert SEMI S1 0701 Caution refer to accompanying documents is used on article labels for reference to manual Refer to manual ISO 3864 General warning Hazard identification ISO 3864 Toxic material poison Hazard identification IEC 61310 Corrosive material corrosion ...

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