Leuze BPS 300i Original Operating Instructions Download Page 93

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Appendix

Leuze electronic GmbH + Co. KG

BPS 307i

Appendix

16.1

Bar code sample

BCB G40 … bar code tape with 40 mm grid

000000

000004

000008

000012

G40

Leuze

G40

Leuze

G40

Leuze

G40

Leuze

Fig. 16.1:

Continuous, 40 mm grid

G40

Leuze

Fig. 16.2:

Single label MVS, 40 mm grid

G40

Leuze

Fig. 16.3:

Single label MV0, 40 mm grid

G40

Leuze

AA1

Fig. 16.4:

Single marker label, 40 mm grid

Summary of Contents for BPS 300i

Page 1: ...We reserve the right to make technical changes EN 2020 11 26 50127000 Original operating instructions BPS 307i Bar Code Positioning System...

Page 2: ...2021 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 www leuze com info leuze com Leuze electronic GmbH Co KG BPS 307i 2...

Page 3: ...3 2 1 MS 307 connection hood with M12 connectors 12 3 2 2 MK 307 connection hood with spring cage terminals 12 3 2 3 KB 307 connection hood with cable 14 3 3 Display elements 14 3 3 1 LED indicators...

Page 4: ...ing input output 46 7 5 2 SSI HOST BUS IN 48 7 5 3 SSI connection cable 49 7 5 4 Service USB 49 7 6 Cable lengths and shielding 50 8 Starting up the device Basic configuration 51 8 1 Configuring the S...

Page 5: ...and support 75 13 Technical data 76 13 1 General specifications 76 13 1 1 BPS without heating 78 13 1 2 BPS with heating 79 13 2 Bar code tape 80 13 3 Dimensioned drawings 81 13 4 Dimensioned drawings...

Page 6: ...dance are not followed CAUTION Signal word for minor injuries Indicates dangers that may result in minor injury if the measures for danger avoidance are not followed WARNING Signal word for serious in...

Page 7: ...IO or I O Input Output I M Information Maintenance IP Internet Protocol LED Light Emitting Diode MAC Media Access Control MVS Type of control bar code MV0 Type of control bar code NEC National Electr...

Page 8: ...es Repositioning units Gantry crane bridges and their trolleys Elevators CAUTION Observe intended use The protection of personnel and the device cannot be guaranteed if the device is operated in a man...

Page 9: ...arity with relevant standards and regulations certified electricians are able to perform work on electrical systems and independently de tect possible dangers In Germany certified electricians must fu...

Page 10: ...e MS 307 connection hood with M12 connectors MK 307 connection hood with spring cage terminals KB 307 connection hood with cable 000040 000044 000048 000052 000056 000060 000064 000068 4 000048 8 8 00...

Page 11: ...tch start up delay of about 30 min for 24 V DC and minimum ambient temperature of 35 C Required conductor cross section for the power supply At least 0 75 mm2 NOTICE Do not use ready made cables It is...

Page 12: ...a ser vice interface for configuration and diagnostics of the BPS NOTICE The configuration switches and the integrated parameter memory for the simple replacement of the BPS are located in the MS 307...

Page 13: ...he connection cable sheathing 15 mm of sheath of the shielded line must be freely accessible Lead the individual wires into the terminals according to the diagram NOTICE Do not use wire end sleeves Wh...

Page 14: ...To connect the system plugs JST at the end of the cable must be removed No parameter memory is integrated in connection hood KB 307 1 2 1 SERVICE Mini B USB socket behind protective cap 2 Connection...

Page 15: ...ply voltage connected Initialization running No measurement value output Green continuous light Device in operation Initialization finished Measurement value output Red flashing Warning set No measure...

Page 16: ...e content on two lines The upper display line shows the selected function as an English term The lower display line shows the data of the selected function 1 2 1 Display 2 Control buttons Fig 3 7 Disp...

Page 17: ...0 mm grid Code128 with character set C increasing in increments of 4 e g 000004 000008 BCB G30 bar code tape with 30 mm grid Code128 with character set C increasing in increments of 3 e g 000003 00000...

Page 18: ...1 2 000040 000044 000048 000052 3 4 G40 Leuze G40 Leuze G40 Leuze G40 Leuze 5 1 Position label with position value 2 Cut mark 3 Grid dimension 40 mm 4 Height Standard heights 47 mm and 25 mm 5 G40 des...

Page 19: ...individual pieces of tape data and creates a query or order form with the correct part number and type designation 3 4 2 Control bar codes With the help of control bar codes that are affixed on top o...

Page 20: ...BCB section in the scanning beam no position is output after the middle of the MV0 label for 000040 000044 1 2 G40 Leuze G40 Leuze G40 Leuze MV0 1 Control bar code 2 Deactivation of position determin...

Page 21: ...s 40 mm with BCB G40 bar code tapes NOTICE Keep the gap between the BCBs that are switched between as small as possible 1 2 000040 000044 000048 015000 015004 000040 000044 000048 015004 G40 Leuze G40...

Page 22: ...e always occurs at the same position i e it serves to change from the preceding tape to the subsequent tape and vice versa If the center of the BPS reaches the transition point of the control bar code...

Page 23: ...Definition of the marker label The following combinations of letters and numbers may be used as marker labels AA1 BB1 CC1 DD1 EE1 FF1 GG1 Marker labels are implemented as follows Color red Height 47...

Page 24: ...nd code position are minimal By having the same code position on both tapes improved syn chronization can be achieved during positioning compared to bar code tapes that are manufactured sepa rately 1...

Page 25: ...olution The parameter specifies the reso lution of the position value It acts only on the host interface The resolution has no effect on the set parameter values such as offset or preset 0 01 mm 0 1 m...

Page 26: ...that the BPS uses for position determina tion The integration results in smooth ing of the output measurement value With the BPS 300i an integration depth of 8 yields a response time of 8 ms Factory...

Page 27: ...lass exit window of the BPS The reading quality is affected in particular in the following cases Switches expansion gaps and other transition points at which the bar code tape is not affixed interrup...

Page 28: ...output the current distance from the read head to the BCB The dis tance from the position label closest to the reference point is output The distance measurement value is output in the webConfig tool...

Page 29: ...ssible to bridge over mechanical deviations Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited...

Page 30: ...G BPS 307i 30 5 1 High bay storage device Fig 5 1 High bay storage device Simultaneous position and speed measurement for regulation tasks Precise positioning with a reproducibility of 0 15 mm Control...

Page 31: ...onorail system Fig 5 2 Electrical monorail system Positioning from 0 to 10 000 meters The working range from 50 170 mm allows for mounting positions and reliable position detection at varying distance...

Page 32: ...c GmbH Co KG BPS 307i 32 5 3 Gantry cranes Fig 5 3 Gantry cranes Scratch and smudge proof UV resistant bar code tapes Synchronous positioning with twin tapes on both rails Mounting device for fast pre...

Page 33: ...e vicinity of the BPS scanning beam Affix the BCB over expansion joints up to a width of several millimeters The BCB must not be interrupted at this location Cover protruding screw heads with the BCB...

Page 34: ...ut mark Fig 6 1 Cut mark on the bar code tape If another BCB is to be affixed directly after the preceding BCB the subsequent bar code value must differ from the preceding BCB by at least 1 m 1 000040...

Page 35: ...e edge tension free Secure the bar code tape to the mounting surface by pressing down with the palm of your hand When affixing make certain that the BCB is free of folds and creases and that no air po...

Page 36: ...maintain a minimum bending radius of 300 mm 1 2 3 1 BPS 2 Reading distance 3 Radius of the bar code tape Rmin 300 mm Fig 6 4 Mounting the bar code tape for use in horizontal curves BCB mounting in ve...

Page 37: ...ity of the BPS 000040 000044 000048 000052 000056 G40 Leuze G40 Leuze G40 Leuze G40 Leuze G 40 Leuze Fig 6 5 Preparing the bar code tape for use in vertical curves Mounting twin tapes If two bar code...

Page 38: ...apter 3 4 4 Twin tapes If a twin tape is not used To have the same values at the same position one bar code tape must be affixed with numbers upside down while the other is affixed normally If twin ba...

Page 39: ...e certain that the working range determined from the scanning curve is adhered to at all locations where a position determination is to be made Ensure that the scanning beam is always incident on the...

Page 40: ...e is maintained 000040 000044 000048 000052 000056 000060 000064 000068 G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze 1 3 2 2 50 1 Reading distance 2 Reference point...

Page 41: ...ccessories for dimensioned drawing see chap ter 13 4 Dimensioned drawings Accessories Mount the BT 0300 W mounting bracket on the system side with M6 fastening screws included in de livery contents Mo...

Page 42: ...Accessories Mount the BT 300 1 mounting device with the clamp profile on the rod system side Mount the BPS on the mounting bracket of the BT 300 1 with M4 fastening screws included in delivery content...

Page 43: ...ng To ensure degree of protection IP 65 is fulfilled the screws of the connection hood are tight ened with a tightening torque of 1 4 Nm for connecting to the BPS Degree of protection IP 65 is not ful...

Page 44: ...2 connector housing Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC c...

Page 45: ...peration is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are discharged via the functional earth connec tion Connect connection PWR SW IN O...

Page 46: ...al Designation Assignment 1 VIN 18 30 VDC supply voltage 2 SWIO1 Sw input output 1 configurable 3 GNDIN Negative supply voltage 0 VDC 4 SWIO2 Sw input output 2 configurable 5 FE Functional earth Threa...

Page 47: ...two outputs or as one input and one output of a digital I O component NOTICE The function as input or output is set via the webConfig configuration tool CONFIGURATION DEVICE Switching inputs outputs s...

Page 48: ...y isolated 5 FE Functional earth Thread M12 connector Cable gland Functional earth housing Connection cable shield The shield of the connection cable is on the thread of the M12 plug or on the screw f...

Page 49: ...ly iso lated WH RD GN DATA Data line SSI Output electrically iso lated YE RD CLK Clock line SSI Input electrically iso lated RD YE DATA Data line SSI Output electrically iso lated PK Not connected VT...

Page 50: ...e Max cable length Shielding BPS service USB 3 m Shielding absolutely necessary acc to USB specifications BPS power sup ply unit 30 m Not necessary Cable length according to the data rate NOTICE Data...

Page 51: ...quent change of the clock signal from LOW to HIGH level 2 transfer of the position value begins with the most significant bit MSB With each subsequent change of the clock signal from LOW to HIGH level...

Page 52: ...y positive position and speed values with SSI In the factory setting the SSI interface can only represent positive position and speed val ues If negative output values are ascertained due to the orien...

Page 53: ...e Set the parameters for the resolution during position measurement via the webConfig tool or via con nection hood MS 307 or MK 307 Setting via the webConfig tool CONFIGURATION OUTPUT see chapter 9 3...

Page 54: ...tion hoods MS 307 and MK 307 Resolution of the position value Data encoding of the measurement values Gray or binary Speed monitoring via switching output SWIO1 NOTICE The settings made via the operat...

Page 55: ...osition 0 i e configuration via webConfig tool Fig 8 3 Operational controls of connection hood MK 307 Slide switch S1 Change the measurement value encoding S1 up Gray encoding S1 down binary encoding...

Page 56: ...e set to switch position Gray encoding webConfig The parameter value set via the webConfig tool is used NOTICE All parameters that are not influenced by the position of the switch are configured via t...

Page 57: ...osition value in mm Master clock frequency 80 kHz 600 kHz Request frequency of the control master Update rate 2 ms Update rate of the measurement values on the SSI interface SSI interface Transmission...

Page 58: ...ebConfig tool is already installed on your computer the USB driver does not need to be installed again 9 1 1 System requirements NOTICE Regularly update the operating system and the Internet browser I...

Page 59: ...eries The webConfig start page appears on your PC BPS 3xxi SM 100 D 1 1 Changing the operating mode Process Service upper left Fig 9 1 The start page of the webConfig tool The user interface of the we...

Page 60: ...nfo on the control label CONFIGURATION see chapter 9 3 4 CONFIGURATION function Information on the current BPS configuration no change to the configuration Display of the output modules value formatti...

Page 61: ...OCESS webConfig function 9 3 3 ALIGNMENT function NOTICE ALIGNMENT function only in the Service operating mode The BPS can only be aligned using the ALIGNMENT function in the Service operating mode Th...

Page 62: ...ood MS 307 or MK 307 to switch position 0 see chapter 8 1 Configuring the SSI interface NOTICE Configuration changes only in the Service operating mode Changes made using the CONFIGURATION function ca...

Page 63: ...les are arranged in the desired order in the SSI formatting area Select the required output module in the Output modules area Click the symbol for the output module with the left mouse button and keep...

Page 64: ...iguration of the switching inputs outputs DEVICE tab I O mode switching input or switching output Output function Input function Time behavior functions Signal delay Pulse duration Switch on switch of...

Page 65: ...or control bar code label detected Configuring switching inputs Select the function of the switching input from the Function list No function Start stop measurement Teach preset Reset preset Configur...

Page 66: ...e OUTPUT tab Preparation SSI Fig 9 8 webConfig function OUTPUT Preparation SSI Position resolution Resolution for the position value Speed resolution Resolution for the speed value Configuration of th...

Page 67: ...tab Measurement data Speed Monitoring Speed limit value 1 4 Signals that the speed is outside of the configured limit value range Configuration of the measurement value display DATA PROCESSING tab Ge...

Page 68: ...ent log is displayed with the DIAGNOSIS function BPS 3xxi SM 100 D Fig 9 9 DIAGNOSIS webConfig function 9 3 6 MAINTENANCE function The MAINTENANCE function is only available in the Service operating m...

Page 69: ...tools also with the help of the webConfig tool DIAGNOSIS tab and rectify the error NOTICE Contact Leuze subsidiary customer service If you are unable to rectify a fault contact the Leuze branch respon...

Page 70: ...nning beam No valid measurement value Query BCB diagnostic data and carry out the resulting measures see chapter 10 4 Checklist for causes of errors Position mea surement errors causes and measures ta...

Page 71: ...wiring for proper contacting Check wiring Check wire shielding Check wires used EMC coupling Observe contact quality of screwed or soldered contacts in the wiring Avoid EMC coupling caused by power ca...

Page 72: ...always at the same position values Soiling of the bar code tape Clean the bar code tape Replace the bar code tape No measurement value can be determined No code in scanning beam Code not in the workin...

Page 73: ...me of the BPS Tab Downloads Repair kit NOTICE Do not use the BCB repair kit on a permanent basis Use the bar code tape created with the repair kit only temporarily as an emergency solution The optical...

Page 74: ...so that the bar code is not distorted Check the print results and measure the distance between two bar codes BCB G40 40 mm and BCB G30 30 mm See graphics below Cut the code strips and arrange them nex...

Page 75: ...Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany What to do should servicing be required NOTICE Please use this chapter as a master copy should servicing be required Ent...

Page 76: ...at 25 C Beam deflection Via rotating polygon wheel Exit window Glass Laser class 1 acc to IEC EN 60825 1 2014 Working range 50 mm 170 mm At a reading distance of 50 mm the reading field width is 120 m...

Page 77: ...with MK 307 Terminal blocks with spring cage termi nals 5 pin BPS with KB 307 cable connection Degree of protection IP 65 Weight Approx 580 g without connection hood Dimensions of the BPS 307i withou...

Page 78: ...L applications For UL applications use is only permitted in Class 2 circuits in accordance with the NEC Na tional Electric Code Tab 13 7 Electrical equipment Data specification Values description Inte...

Page 79: ...heating Housing heating and separate heating of the optics glass Warmup time Minimum 30 min at 24 VDC and an ambient temperature of 35 C Minimum conductor cross section Conductor cross section of at l...

Page 80: ...ss Filmsetting Surface protection Polyester matt Base material Polyester film affixed without silicone Adhesive Acrylate adhesive Strength of adhesive 0 1 mm Adhesive strength average values On alumin...

Page 81: ...ta Leuze electronic GmbH Co KG BPS 307i 81 13 3 Dimensioned drawings 1 2 2 all dimensions in mm 1 Reference point for the bar code position 2 Optical axis Fig 13 2 Dimensioned drawing BPS without conn...

Page 82: ...data Leuze electronic GmbH Co KG BPS 307i 82 all dimensions in mm Fig 13 3 Dimensioned drawing BPS with MS 307 connection hood all dimensions in mm Fig 13 4 Dimensioned drawing BPS with MK 307 connec...

Page 83: ...ctronic GmbH Co KG BPS 307i 83 all dimensions in mm Fig 13 5 Dimensioned drawing BPS with KB 307 connection hood 13 4 Dimensioned drawings Accessories all dimensions in mm Fig 13 6 Dimensioned drawing...

Page 84: ...Technical data Leuze electronic GmbH Co KG BPS 307i 84 all dimensions in mm Fig 13 7 Dimensioned drawing MK 307 connection hood all dimensions in mm Fig 13 8 Dimensioned drawing KB 307 connection hood...

Page 85: ...ical data Leuze electronic GmbH Co KG BPS 307i 85 all dimensions in mm Fig 13 9 Dimensioned drawing BTU 0300M W mounting device all dimensions in mm Fig 13 10 Dimensioned drawing BT 300 W mounting bra...

Page 86: ...ensions in mm 1 Clamping jaws for mounting on the BPS 2 Clamp profile for mounting to round or oval pipes 16 20 mm 3 Rod holder turnable 360 Fig 13 11 Dimensioned drawing BT 56 mounting device all dim...

Page 87: ...44 000048 38 72 47 0 3 1 28 G40 Leuze G40 Leuze G40 Leuze all dimensions in mm Fig 13 13 Dimensioned drawing BCB G40 bar code tape with 40 mm grid 000018 000021 000024 28 72 47 0 3 1 28 G30 Leuze G30...

Page 88: ...PWR connection cable voltage supply Part no Part designation Description 50132079 KD U M12 5A V1 050 PWR connection cable M12 socket for PWR axial plug outlet open cable end cable length 5 m not shiel...

Page 89: ...racket for wall mounting 50027375 BT 56 Mounting device for rod 50121434 BT 300 1 Mounting device for rod 14 5 Bar code tapes 14 5 1 Standard bar code tapes Leuze offers a wide selection of standardiz...

Page 90: ...ith the correct part number and type designation 14 5 3 Twin tapes Twin tapes are special bar code tapes and are produced according to customer specifications Tab 14 10 Data for Twin tapes Feature Val...

Page 91: ...l An entry wizard is available for repair tapes on the Leuze website under devices BPS 300 Accessories tab The entry wizard provides support when entering the individual pieces of tape data and create...

Page 92: ...uze electronic GmbH Co KG BPS 307i 92 15 EC Declaration of Conformity The bar code positioning systems of the BPS 300 series have been developed and manufactured in accor dance with the applicable Eur...

Page 93: ...CB G40 bar code tape with 40 mm grid 000000 000004 000008 000012 G40 Leuze G40 Leuze G40 Leuze G40 Leuze Fig 16 1 Continuous 40 mm grid G40 Leuze Fig 16 2 Single label MVS 40 mm grid G40 Leuze Fig 16...

Page 94: ...30 mm grid 000000 000003 000006 000009 000012 G30 Leuze G30 Leuze G30 Leuze G30 Leuze G30 Leuze Fig 16 5 Continuous 30 mm grid G30 Leuze Fig 16 6 Single label MVS 30 mm grid G30 Leuze Fig 16 7 Single...

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