Leuze electronic BCL358i Technical Description Download

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Electrical connection

BCL

ze electronic

7.3

Detailed de

cription of the connection

cri

ed in det

il in the following

re the individ

l connection

nd pin

ass

ignment

7.3.1

PWR /

W IN/OUT - Volta

upply and

witchin

input/output

1 and 2

Supply voltage

Attention!

For UL applications, use is permitted exclusively in Class 2 circuits according to NEC
(National Electric Code).

The bar code readers of the BCL 300

… series are designed in accordance with safety

class III for supply by PELV (protective extra-low voltage).

Connecting functional earth FE



Ensure that the functional earth (FE) is connected correctly. Unimpaired operation is only
guaranteed when the functional earth is connected properly. All electrical disturbances
(EMC couplings) are discharged via the functional earth connection.

PWR / SW IN/OUT

Pin

(M12)

Name

(terminal)

Remark

VIN

Positive supply voltage
+18 … +30VDC

SWIO_1

Configurable switching input / output 1

GNDIN

Negative supply voltage
0VDC

SWIO_2

Configurable switching input / output 2

Functional earth

Thread

Functional earth (housing)

le 7.1:

ass

ignment PWR /

W IN/OUT

PWR / SW IN/OUT

SWIO_2

SWIO_1

GNDIN

VIN

SWIO_2

GNDIN

VIN

SWIO_1

M12 plu

(A-coded)

358

prin

-loaded terminal

MK 358

Summary of Contents for BCL358i

Page 1: ...BCL358i Bar code reader en 02 01 2013 50120726 T E C H N I C A L D E S C R I P T I O N ...

Page 2: ...61888 Fax Int 38 044 4961818 C Illies Co Ltd Tel Int 81 3 3443 4143 Fax Int 81 3 3443 4118 Profa Tech Ltd Tel Int 254 20 828095 6 Fax Int 254 20 828129 Leuze electronic Co Ltd Tel Int 82 31 3828228 Tel Int 46 380 490951 Fax Int 82 31 3828522 Leuze electronic S A Tel Int 34 93 4097900 Fax Int 34 93 49035820 Schmachtl GmbH SABROW HI TECH E A LTD Tel Int 234 80333 86366 Fax Int 234 80333 84463518 Tip...

Page 3: ...i on EtherNet IP 17 3 4 2 Manually setting the IP address 18 3 4 3 Configure the participant 19 3 4 4 Transfering the data to the control RSLogix 5000 specific 20 3 5 Further settings 20 3 6 Starting the device 21 3 7 Bar code reading 23 4 Device description 24 4 1 About the bar code readers of the BCL 300i series 24 4 2 Characteristics of the bar code readers of the BCL 300i series 25 4 3 Device ...

Page 4: ...lating mirror scanner with without heating 47 5 3 5 Dimensioned drawing of MS 3xx connector hood MK 3xx terminal hood 48 5 4 Reading field curves optical data 49 5 4 1 Bar code characteristics 49 5 4 2 Raster scanner 50 5 5 Reading field curves 51 5 5 1 High Density N optics BCL 358i S R1 N 102 H 52 5 5 2 High Density N optics BCL 358i S R1 N 100 H 52 5 5 3 Medium Density M optics BCL 358i S R1 M ...

Page 5: ... 7 2 2 MK 358 terminal hood with spring loaded terminals 72 7 3 Detailed description of the connections 74 7 3 1 PWR SW IN OUT Voltage supply and switching input outputs 1 and 2 74 7 3 2 SERVICE USB interface Mini B type 77 7 3 3 HOST BUS IN for BCL 358i 78 7 3 4 BUS OUT for the BCL 358i 79 7 4 Ethernet topologies 80 7 4 1 Ethernet wiring 81 7 5 Cable lengths and shielding 82 8 Display elements an...

Page 6: ...08 10 7 4 Class 106 Activation 110 10 7 5 Class 107 Result data 112 10 7 6 Class 108 Entry data 114 10 7 7 Class 109 Device status and device control 117 10 8 Configuration example 118 10 8 1 Example 1 activation result 119 10 8 2 Example 2 activation result I Os 122 10 8 3 Example 3 activation fragmented result 125 10 8 4 Example 4 entry data result 128 10 9 Additional settings for the BCL 358i 1...

Page 7: ...nnection cable 160 13 8 2 Specifications of the cables for voltage supply 160 13 8 3 Order codes of the cables for voltage supply 160 13 9 Accessory ready made cables for bus connection 160 13 9 1 General information 160 13 9 2 Contact assignments M12 EtherNet IP connection cables KB ET 161 13 9 3 Specifications of the M12 EtherNet IP connection cables KB ET 161 13 9 4 Order codes for M12 EtherNet...

Page 8: ... 358i oscillating mirror scanners with heating 42 Table 5 6 Specifications of the BCL 358i deflection mirror scanners with heating 43 Figure 5 1 Dimensioned drawing of complete overview of the BCL 358i with MS 3xx MK 3xx 44 Figure 5 2 Dimensioned drawing BCL 358i line scanner S 102 45 Figure 5 3 Dimensioned drawing BCL 358i deflection mirror scanner S 100 46 Figure 5 4 Dimensioned drawing BCL 358i...

Page 9: ...ICE Mini B type USB interface 77 Table 7 3 Pin assignment HOST BUS IN BCL 358i 78 Figure 7 3 HOST BUS IN cable assignments on RJ 45 78 Table 7 4 Pin assignment BUS OUTBCL 358i 79 Figure 7 4 Ethernet with star topology 80 Figure 7 5 Ethernet with linear topology 81 Table 7 5 Cable lengths and shielding 82 Figure 8 1 BCL 358i LED indicators 83 Figure 8 2 MS 358 MK 358 LED indicators 85 Figure 8 3 BC...

Page 10: ... the BCL 358i 159 Table 13 4 Connectors for the BCL 358i 159 Table 13 5 Service cable for the BCL 358i 159 Table 13 6 Mounting devices for the BCL 358i 159 Table 13 7 Reflector for autoReflAct operation 159 Table 13 8 PWR cables for the BCL 358i 160 Figure 13 9 Cable structure of EtherNet IP connection cables 161 Table 13 10 Bus connection cables for the BCL 358i 162 Figure 15 1 Declaration of con...

Page 11: ...rns of possible danger caused by hazardous laser radiation Notice This symbol indicates text passages containing important information 1 2 Declaration of conformity The bar code readers of the BCL 300i series have been developed and manufactured in accordance with the applicable European standards and directives Notice You can find the Declaration of Conformity of the devices in the appendix of th...

Page 12: ...or an authorized representative 2 2 Safety standards The bar code readers of the BCL 300i series were developed manufactured and tested in accordance with the applicable safety standards They correspond to the state of the art 2 3 Approved purpose Attention The protection of personnel and the device cannot be guaranteed if the device is operated in a manner not corresponding to its intended use Ba...

Page 13: ...sport systems Automobile sector Omnidirectional reading 2 4 Working safely Attention Access and changes to the device except where expressly described in this operating man ual are not authorized Safety regulations Observe the locally applicable legal regulations and the rules of the employer s liability insur ance association Qualified personnel Mounting commissioning and maintenance of the devic...

Page 14: ...ce If however a stationary beam is emitted the failing bar code reader should be disconnected from the voltage supply immediately The BCL 358i fulfills the EN 60825 1 IEC 60825 1 safety regulations for a product in laser class 2 as well as the U S 21 CFR 1040 10 regulations with deviations corre sponding to Laser Notice No 50 from June 24th 2007 The BCL 358i uses a laser diode with low power in th...

Page 15: ...as shown in the following figure Figure 2 1 Attachment of the stick on labels with warning notices at the BCL 358i B BCL 358i Line scanner and M12 MS 3xx connection hood BCL 358i with oscillating mirror and M12 MS 3xx connection hood C A Stick on labels supplied B Warning laser aperture C Name plate BCL 358i with deflection mirror and M12 MS 3xx connection hood A ...

Page 16: ... which interface is used The correct time for data output The BCL 358i should be positioned in such a way that taking into consideration the time required for data processing and the conveyor belt speed there is sufficient time to e g initiate sorting operations on the basis of the read data The display and control panel should be very visible and accessible For configuring and commissioning with ...

Page 17: ...shielding connection is done via the M12 connector housing Notice The integrated parameter memory for the simple replacement of the BCL 358i is located in the MS 358 In the integrated parameter memory both the settings and the network address are saved and transmitted to a new device Notice In the case of Ethernet line topology the network is interrupted when the BCL 358i is removed from the MS 35...

Page 18: ...onnection Remove approx 78mm of the connection cable sheathing 15mm of sheath of the shielded line must be freely accessible Figure 3 3 Cable fabrication for MK 358 terminal hood The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to the diagram Wire end sleev...

Page 19: ...nfig 5 Use explicit messaging services Notice On delivery the automatic address assignment via DHCP server is defined as the standard setting of the BCL 358i and the IP address is set to 0 0 0 0 The BCL 358i can be configured in the planning tool control using the EDS file Electronic Data Sheet if the control supports this PLC software RSLogix 5000 from Rockwell offers EDS support for EtherNet IP ...

Page 20: ...eration in the BCL 358i The BCL 358i automatically adopts these settings A restart is not required Figure 3 1 Manually setting the IP address Alternatively you can set the IP address manually via the webConfig tool Proceed as follows Have the network administrator specify the data for IP address net mask and gate way address of the BCL 358i Connect the BCL 358i to your computer using the service c...

Page 21: ...t The name of the participant can be selected freely e g BCL 358i The format of I O data data SINT 8 bits The IP address of the participant The address and length of the input assembly instance 100 instance 101 or instance 102 min 1 byte up to max 266 bytes for the default input assembly of the read results The address and length of the output assembly instance 120 instance 121 or instance 122 min...

Page 22: ...nline mode Select the Ethernet communication port Select the processor onto which the project is to be transferred Set the control to PROG Start the download Set the control to RUN 3 5 Further settings After the basic configuration of the operating mode and the communication parameters you need to carry out further settings Decoding and processing the read data Define at least one code type with t...

Page 23: ... green continuous light Power On device OK green briefly off on Good read successful reading green briefly off briefly red on No read reading not successful orange continuous light Service mode red flashing Warning set red continuous light Error device error NET LED off Device OFF no supply voltage no IP address assigned green flashing LED self test no EtherNet IP communication no master assignmen...

Page 24: ... display is available the following information appears successively during startup Startup Device designation e g BCL 358i SM 102 D Reading Result If Reading Result is displayed the device is ready Operation of BCL 358i After voltage 18 30VDC has been connected to the switching input a read process is activated In the standard setting all common code types for decoding are released only the 2 5 I...

Page 25: ...del has a display the read information appears on this display The PWR LED goes off briefly and then turns green again Simultaneously the read information is forwarded to the superior system PLC PC via the Ethernet Please check the incoming data of the bar code information there Alternatively you can use a switching input for read activation switching signal of a photoelectric sensor or 24VDC swit...

Page 26: ...ptionally as heated models Figure 4 1 Line scanner line scanner with deflection mirror and oscillating mirror scanner The extensive options for device configuration enable adaptation to a multitude of reading tasks Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited for the conveyor and storage ...

Page 27: ...grammable switching inputs outputs for the activation or signaling of states Automatic monitoring of the read quality with autoControl Automatic recognition and setting of the bar code type using autoConfig Reference code comparison Optional heating models to 35 C Heavy duty housing of protection class IP 65 Notice Information on technical data and characteristics can be found in chapter 5 General...

Page 28: ... basic setting triggering takes place through an external reading cycle signal Alterna tive activation options include online commands via the host interface and the autoReflAct function Through the read operation the BCL 358i collects additional useful pieces of data for diag nosis which can also be transmitted to the host The quality of the read operation can be inspected using the alignment mod...

Page 29: ...ice construction line scanner with deflection mirror Connection side for MK 3xx terminal hood MS 3xx connector hood Reading window Dovetail mounting and 4 mounting threads Display LEDs and buttons Line scanner Connection side for MK 3xx terminal hood MS 3xx connector hood Reading window Dovetail mounting and 4 mounting threads Display LEDs and buttons Line scanner with deflection mirror ...

Page 30: ...ronic Figure 4 5 BCL 358i device construction oscillating mirror scanner Connection side for MK 3xx terminal hood MS 3xx connector hood Reading window Dovetail mounting and 6 mounting threads Display LEDs and buttons Oscillating mirror scanner ...

Page 31: ...hood Figure 4 7 Device construction MK 358 terminal hood Connection side with system plug for connection to BCL 358i M12 connector 3 x M12 Mini B type USB service interface Ethernet LEDs LINK ACT Connection side with system plug for connection to BCL 358i Cable lead throughs Mini B type USB service interface Terminal compartment Ethernet LEDs LINK ACT ...

Page 32: ... fragment technology permits twisting of the bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties Areas of application of the line scanner The line scanner is used when the bars of the bar code are printed in the conveying direction ladder arrange ment with bar codes having very short bar lengths when the ...

Page 33: ...e to the optical opening angle of the oscillating mirror Areas of application of the line scanner with oscillating mirror For line scanners with oscillating mirror oscillation frequency start stop position etc are adjustable It is used when the position of the label is not fixed e g on pallets various labels can thus be detected at various positions when the bars of the bar code are printed perpen...

Page 34: ...integrated code fragment technology permits twisting of the bar code tilt angle within certain limits These are dependent on the transport speed the scanning rate of the scanner and the bar code properties In most cases everywhere a line scanner is used a raster scanner can be used Areas of application of the raster scanner The raster scanner is used when the bars of the bar code are perpendicular...

Page 35: ...used to configure and integrate the BCL 358i into the system A fixed MAC ID is assigned to each BCL 358i by the manufacturer this ID cannot be changed The BCL 358i automatically supports the transmission rates of 10 Mbit s 10Base T and 100 Mbit s 100Base TX as well as auto negotiation and auto crossover Either an MS 358 connector hood or an MK 358 terminal hood is available on the BCL 358i for the...

Page 36: ...ss can either be manually set permanently via the BootP webConfig tool or assigned dynamically via a DHCP server Figure 4 11 Ethernet with star topology Notice The BCL 358i does not support the DLR Device Level Ring ring structure determined by the ODVA PC PLC host interface Other network participants BCL 358i with MS 358 connector hood 192 168 60 xxx BCL 358i with MK 358 terminal hood 192 168 60 ...

Page 37: ... is assigned to it via the DHCP process Alternatively the address can be permanently assigned to it manu ally via BootP or webConfig tool The maximum length of a segment connection from the hub to the last participant is limited to 100m Notice The BCL 358i does not support the DLR Device Level Ring ring structure determined by the ODVA 4 6 Heater For low temperature applications to min 35 C e g in...

Page 38: ... and the label on the container is read When the path from the scanner to the reflector has cleared the read procedure has completed and the scanning beam is reduced and again directed onto the reflector The reading gate is closed Figure 4 13 Reflector arrangement for autoReflAct The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation witho...

Page 39: ...gy with one number of digits an extremely simple and convenient configuration option After starting the autoConfig function via the switching input or from a superior control it is sufficient to position a bar code label with the desired code type and number of digits in the reading field of the BCL 358i Afterward bar codes with the same code type and number of digits are recognized and decoded ...

Page 40: ...Bar EAN Addendum Bar code contrast PCS 60 External light tolerance 2000 lx on the bar code Number of bar codes per scan 3 Electrical data Interface type 2x Ethernet on 2x M12 D coded Protocols EtherNet IP Baud rate 10 100MBaud Data formats Service interface Mini B type USB 2 0 socket Switching input switching output 2 switching inputs outputs freely programmable functions Switching input 18 30VDC ...

Page 41: ... C Air humidity Max 90 rel humidity non condensing Vibration IEC 60068 2 6 test FC Shock IEC 60068 2 27 test Ea Continuous shock IEC 60068 2 29 test Eb Electromagnetic compatibility EN 55022 IEC 61000 6 2 contains IEC 61000 4 2 3 4 5 and 6 2 1 Only with the MS 358 or MK 358 connection hood and screwed on M12 connectors or cable lead throughs and mounted caps Minimum tightening torque of the housin...

Page 42: ...nt on set swivel angle Max swivel angle 20 adjustable Reading field height See reading field curves Electrical data Power consumption Max 9 0W Mechanical data Weight 580g without connection hood Dimensions WxHxD 58 x 125 x 110mm without connection hood Table 5 2 Specifications of the BCL 358i oscillating mirror scanners without heating Type BCL 358i EtherNet IP Type Line scanner with deflection mi...

Page 43: ... heater During the heating phase around 30min when the inside temperature rises above 15 C the temper ature switch connects the BCL 358i to the supply voltage This is followed by the self test and the changeover to read operation The PWR LED lights up showing overall readiness for operation When the inside temperature reaches approximately 18 C another temperature switch turns the housing heater o...

Page 44: ...ollowing differences Type BCL 358i EtherNet IP Type Line scanner with heater Electrical data Operating voltage 18 30VDC Power consumption Max 27 0W Structure of the heating Housing heating and separate heating of the optics glass Warmup time Min 30min at 24VDC and an ambient temperature of 35 C Min conductor cross section Conductor cross section of at least 0 75mm for the supply voltage supply lin...

Page 45: ...torage temperature range 20 C 70 C Type BCL 358i EtherNet IP Type Oscillating mirror scanner with heating Table 5 5 Specifications of the BCL 358i oscillating mirror scanners with heating Type BCL 358i EtherNet IP Type Deflection mirror scanner with heating Optical data Useful opening angle Max 60 Electrical data Operating voltage 18 30VDC Power consumption Max 27 0W Structure of the heating Housi...

Page 46: ...nsioned drawings 5 3 1 Dimensioned drawing of complete overview of the BCL 358i with MS 3xx MK 3xx Figure 5 1 Dimensioned drawing of complete overview of the BCL 358i with MS 3xx MK 3xx BCL 3xx with MS 3xx connector hood BCL 3xx with MK 3xx terminal hood ...

Page 47: ...ctronic BCL 358i 45 TNT 35 7 24V 5 3 2 Dimensioned drawing of line scanner with without heating Figure 5 2 Dimensioned drawing BCL 358i line scanner S 102 A Laser beam exit B Max scanning angle C Range of the laser beam depth ...

Page 48: ... electronic 5 3 3 Dimensioned drawing of deflection mirror scanner with without heating Figure 5 3 Dimensioned drawing BCL 358i deflection mirror scanner S 100 A Laser beam exit B Max scanning angle 60 C Range of the laser beam depth ...

Page 49: ...8i 47 TNT 35 7 24V 5 3 4 Dimensioned drawing of oscillating mirror scanner with without heating Figure 5 4 Dimensioned drawing BCL 358i oscillating mirror scanner O 100 A Laser beam exit B Max scanning angle C Range of the laser beam depth ...

Page 50: ...xx terminal hood Figure 5 5 Dimensioned drawing of MS 3xx connector hood MK 3xx terminal hood MS 3xx connector hood MK 3xx terminal hood Attention To ensure protection class IP 65 is fulfilled the screws of the connection hood are tightened with a tightening torque of 1 4Nm for connecting to the BCL ...

Page 51: ...led reading field depends on the quality of the printed bar code and its dimensions Therefore above all the module of a bar code is decisive for the size of the reading field Notice A rule of thumb The smaller the module of the bar code is the smaller the maximum reading distance and reading field width will be M Module The narrowest line or space of a bar code in mm ZB Wide character Wide bars an...

Page 52: ...r scanner projects 8 scan lines which vary depending on the reading distance from the raster aperture Distance mm starting at the zero position 50 100 200 300 400 450 700 Raster line cover mm all raster lines Front scanner 8 14 24 35 45 50 77 Deflection mirror scanner 12 17 27 38 48 54 80 Table 5 7 Raster line cover as a function of the distance ...

Page 53: ...ting The zero position of the reading distance always refers the front edge of the housing of the beam exit and is shown in figure 5 7 for the three housing types of the BCL 358i Figure 5 7 Zero position of the reading distance Reading conditions for the reading field curves Bar code type 2 5 Interleaved Ratio 1 2 5 ANSI specification class A Reading rate 75 Table 5 8 Reading conditions Zero posit...

Page 54: ... for line scanner with deflection mirror The reading field curve applies for the reading conditions stated in table 5 8 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BCL 3xxi S R1 N 102 m 0 127 m 0 15 m 0 2 m 0 15 m 0 127 m 0 2 Reading distance mm Reading field width mm 25 0 75 50 100 150 200 250 300 125 175 225 275 25 50 75 100 25 50 75 100 BCL 3xxi S R1 N 100 m 0 127 m...

Page 55: ...dium Density reading field curve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi S R1 M 102 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 Reading distance mm Reading field width mm 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi S R1 M 100 m 0 2 m 0 3 ...

Page 56: ...cillating mirror scanners The reading field curves apply for the reading conditions stated in table 5 8 0 50 100 150 250 350 450 200 300 400 50 100 150 50 100 150 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 Reading distance mm Reading field width mm 0 50 100 150 250 350 450 200 300 400 50 100 150 25 75 125 50 100 150 25 75 125 BCL 3xxi O M 100 m 0 2 m 0 3 m 0 5 m 0 3 m 0 2 m 0 5 Reading d...

Page 57: ...urve for line scanner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi S R1 F 102 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5 m 0 3 Reading distance mm Reading field width mm 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi S R1 F 10...

Page 58: ...scanners The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi O F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5 m 0 3 Reading distance mm Reading field width mm 0 50 150 250 400 500 600 350 100 200 300 450 550 50 100 200 150 50 100 200 150 BCL 3xxi O F 100 m 0 5 m 0 35 m 0 3 m 0 35 m 0 5 m 0 3 Re...

Page 59: ...ner with deflection mirror The reading field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi S R1 L 102 m 0 5 m 0 35 m 0 8 m 0 35 m 0 5 m 0 8 Reading distance mm Reading field width mm 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 ...

Page 60: ...ng field curves apply for the reading conditions stated in table 5 8 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O L 100 m 0 5 m 0 35 m 0 8 m 0 35 m 0 5 m 0 8 Reading distance mm Reading field width mm 0 50 150 250 400 550 750 350 100 200 300 450 650 500 700 600 50 100 300 250 150 200 50 100 300 250 150 200 BCL 3xxi O L 100 m ...

Page 61: ...the post office or ship ping agent as well as the supplier Check the delivery contents using your order and the delivery papers Delivered quantity Device type and model as indicated on the name plate Laser warning signs Brief manual The name plate provides information as to what BCL type your device is For specific infor mation please refer to chapter 5 Name plates of the bar code readers of the B...

Page 62: ...ers can be mounted in two different ways Via four or six M4x5 screws on the bottom of the device Via a BT 56 mounting device in the two fastening grooves on the bottom of the device Attention The BCL 300i does not fulfill protection class IP 65 until the connection hood has been screwed on Minimum tightening torque of the housing connection screws on the connection hood 1 4Nm 6 2 1 Fastening with ...

Page 63: ...ening grooves It is designed for rod mounting Ø 16mm to 20mm For ordering instructions please refer to chapter Type overview and accessories on page 157 BT 56 mounting device Figure 6 3 BT 56 mounting device Clamping jaws for fastening on the BCL 358i Clamp profile for fastening to round or oval pipes Ø 16 20mm A Rod holder turnable 360 B Rods Ø 16 20mm All dimensions in mm ...

Page 64: ...Installation and mounting 62 BCL 358i Leuze electronic Figure 6 4 Mounting example of BCL 358i with BT 56 ...

Page 65: ...tice When mounting ensure that the scanning beam is not reflected directly back to the scanner by the label which is being read For further information see the notices in chapter 6 3 Please refer to chapter 5 4 for the permissible minimum and maximum distances between the BCL 358i and the labels to be read Clamping jaws for fastening on the BCL 358i A Holder turnable 360 B ITEM joint angle adjusta...

Page 66: ...to e g initiate sorting operations on the basis of the read data The display elements such as LEDs or the display should be highly visible For configuring and commissioning with the webConfig tool the USB interface should be easily accessible For specific information please refer to chapter 6 and chapter 7 Notice The beam of the BCL 358i exits parallel to the housing base in the case of the line s...

Page 67: ...e scanner 6 3 3 Avoiding total reflection deflection mirror scanner For the BCL 358i with deflection mirror the laser beam exits at an angle of 105 to the rear housing wall An angle of incidence of 15 of the laser to the label has already been integrated in the deflection mirror so that the BCL 358i can be installed parallel to the bar code rear housing wall Figure 6 7 Total reflection line scanne...

Page 68: ...reader is parallel to the object This will result in an angle of inclination of approx 25 Figure 6 8 Total reflection BCL 358i with oscillating mirror 6 3 5 Mounting location When selecting a mounting location pay attention to Maintaining the required environmental conditions temperature humidity Possible soiling of the reading window due to liquids abrasion by boxes or packaging material residues...

Page 69: ...hen installing the BCL 358i in a protective housing it must be ensured that the scanning beam can exit the protective housing without obstruction 6 3 7 Possible reading angles between BCL 358i and bar code The optimum alignment of the BCL 358i is accomplished when the scan line scans the code bars almost at a right angle 90 All reading angles that are possible between the scan line and bar code mu...

Page 70: ... of the BCL 358i with a soft cloth after mounting Remove all pack aging remains e g carton fibers or Styrofoam balls In doing so avoid leaving finger prints on the front cover of the BCL 358i Attention Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device ...

Page 71: ...astic protective cap on the side of the system plug or the system socket Additional connection accessories can be found in chapter 13 Attention The BCL 358i does not fulfill protection class IP 65 until the connection hood has been screwed on Minimum tightening torque of the housing connection screws on the connection hood 1 4Nm Location of the electrical connections Figure 7 1 Location of the ele...

Page 72: ... FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly If faults cannot be corrected the device should be removed from operation and protected against possible commissioning Attention For UL applications use is permitted exclusively in Class 2 circuits according to NEC National Electric Code The bar code readers of the BCL 300i series are...

Page 73: ...S 358 which tempo rarily stores the settings of the BCL 358i in the case of replacement and transmits them to a new device Figure 7 2 BCL 358i MS 358 connector hood with M12 connectors Notice The shielding connection is done via the M12 connector housing Notice The integrated parameter memory for the simple replacement of the BCL 358i is located in the MS 358 In the integrated parameter memory bot...

Page 74: ...ice interface Parameter memory is integrated into the MK 358 which temporarily stores the settings of the BCL 358i in the case of replacement and transmits them to a new device Figure 7 3 BCL 358i MK 358 terminal hood with spring loaded terminals Notice The integrated parameter memory for simple exchange of the BCL 358i is located in the MK 358 In the integrated parameter memory both the settings ...

Page 75: ... accessible Figure 7 4 Cable fabrication for MK 358 terminal hood The shield is automatically contacted when the cable is lead into the metal screw fitting and fastened when the cord grip is closed Then lead the individual wires into the terminals according to the diagram Wire end sleeves are not necessary Notice See chapter 5 4 Reading field curves optical data dimensioned drawing on page 49 55 m...

Page 76: ... voltage Connecting functional earth FE Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are discharged via the functional earth connection PWR SW IN OUT Pin M12 Name terminal Remark 1 VIN Positive supply voltage 18 30VDC 2 SWIO_1 Configurable switching input ...

Page 77: ...in the following is the external wiring for use as a switching input or output the respective function assignments to the switching inputs outputs can be found in chapter 10 Function as switching input Figure 7 1 Switching input connection diagram SWIO_1 and SWIO_2 If you use a sensor with a standard M12 connector please note the following Pins 2 and 4 must not be operated as switching outputs if ...

Page 78: ...Do not load the respective switching output of the BCL 358i with more than 60mA at 18 30VDC in normal operation Notice Both switching inputs outputs SWIO_1 and SWIO_2 are configured by default in such a way that Switching input SWIO_1 activates the reading gate Switching output SWIO_2 switches by default on No Read Switching output Switching output from controller Switching input to controller dea...

Page 79: ...ed 3m Use the Leuze specific USB service cable See chapter 13 Type overview and acces sories for the connection and use a service PC to configure Notice IP 65 is achieved only if the connectors and caps are screwed into place SERVICE USB interface Mini B type Pin USB Mini B Name Remark 1 VB Sense input 2 D Data 3 D Data 4 ID Not connected 5 GND Ground Table 7 2 Pin assignment SERVICE Mini B type U...

Page 80: ...ate shielding The entire connection cable must be shielded and earthed The RD RD and TD TD wires must be stranded in pairs Use CAT 5 cable for the connection HOST BUS IN Ethernet_0 4 pin socket D coded Pin M12 Name terminal Remark 1 TD0 Transmit Data 2 RD0 Receive Data 3 TD0 Transmit Data 4 RD0 Receive Data FE via thread FE via screw fitting Functional earth housing Table 7 3 Pin assignment HOST B...

Page 81: ... 13 10 Bus connection cables for the BCL 358i on page 162 If you use user configurable cables note the following Notice Ensure adequate shielding The entire connection cable must be shielded and earthed The signal lines must be stranded in pairs Use CAT 5 cable for the connection Notice For the BCL 358i as standalone device or as the last participant in a linear topology termi nation on the BUS OU...

Page 82: ...opment of the BCL 358i with integrated switch functionality offers the option of networking multiple bar code readers of type BCL 358i with one another In addition to the classic star topology a linear topology is thus also possible This makes wiring the network easy and inexpensive as slaves are looped through to one another in parallel The maximum length of a segment connection between two switc...

Page 83: ...network cables are to be used e g due to lacking IP protection class you can use the KB ET SA user configurable cable on the BCL 358i see table 13 10 Bus connection cables for the BCL 358i on page 162 The individual BCL 358i devices in a linear topology are connected with the KB ET SSA cable see table 13 10 Bus connection cables for the BCL 358i on page 162 For unavailable line lengths you can con...

Page 84: ... necessary acc to USB specifications BCL host EtherNet 100m absolutely required shielded Network from the first BCL to the last BCL EtherNet The max segment length must not exceed 100m for 10Base T twisted pairs min Cat 3 and 100Base TX twisted pair min Cat 5 absolutely required shielded BCL power supply unit 30m not necessary Switching input 10m not necessary Switching output 10m not necessary Ta...

Page 85: ...cators Two multicolor LEDs are used as the primary display instrument LED functions PWR LED off Device OFF no supply voltage flashes green Device ok initialization phase no bar code reading possible voltage connected self test runs for 0 25s after power up initialization running green continuous light Device ok bar code reading possible self test successfully finished device monitoring active gree...

Page 86: ... operating fault red continuous light Device error no bar code reading possible NET LED off NET LED off no voltage supply no IP address assigned flashing green NET LED flashes green LED self test runs for 0 25s after power up no EtherNet IP communication present BCL 358i is not assigned to any master green continuous light NET LED green BCL 358i bus communication ok red flashing NET LED flashes re...

Page 87: ...the MS 358 and MK 358 LED ACT0 LINK0 on the MS 358 MK 358 green continuous light Ethernet connected LINK yellow flashing Data communication ACT LED ACT1 LINK1 on the MS 358 MK 358 green continuous light Ethernet connected LINK yellow flashing Data communication ACT 2 LEDs MK 358 MS 358 2 LEDs Ethernet 1 LED split two colored ACT1 LINK1 Ethernet 0 LED split two colored ACT0 LINK0 Ethernet 1 LED spl...

Page 88: ... can control which values are displayed In doing so the upper line displays the selected function and the lower line displays the result The background lighting is activated by the push of any button and automatically deactivated after a defined point in time Display functions The following functions can be displayed and activated Reading result result of reading process Decodequality quality of d...

Page 89: ...ed display stops flashing Description of the display functions Reading result 88776655 1st line read result display function 2nd line code content of the bar code e g 88776655 Decoding quality 84 1st line decoding quality display function 2nd line decoding quality in percent e g 84 BCL info Error code 3201 1st line device status display function 2nd line error code e g Error code 3201 I O status I...

Page 90: ...h are supported by all commonly used modern browsers e g Mozilla Firefox beginning with Version 3 0 or Internet Explorer beginning with Version 8 0 it is possible to operate the Leuze webConfig tool on any internet ready PC Notice The webConfig tool is offered in 6 languages German English French Italian Spanish Chinese 9 1 Connecting the SERVICE USB interface The SERVICE USB interface of the BCL ...

Page 91: ...se you can also start the webConfig tool of the BCL 358i by double clicking on the BCL 5xxi icon In order for the BCL 358i to be automatically detected by the connected PC the USB driver must be installed once on your PC To do this you must have administrator privileges Please proceed according to the following steps Start your PC with administrator privileges and log on Load the CD included in th...

Page 92: ...natively you can start the webConfig tool by starting the browser installed on your PC and entering the following IP address 192 168 61 100 This is the default Leuze maintenance address for communication with bar code readers of the BCL 300i and BCL 500i series In both cases the following start page appears on your PC Figure 9 2 The start page of the webConfig tool Notice The webConfig tool is com...

Page 93: ...s are displayed immediately As a result this menu item can be used to determine the optimum installation location Configuration for adjusting decoding for data formatting and output switching inputs outputs com munication parameters and interfaces etc Diagnostics for event logging of warnings and errors Maintenance for updating the firmware The user interface of the webConfig tool is largely self ...

Page 94: ...ching inputs and outputs Decoder Configuration of the decoder table such as code type number of digits etc Control Configuration of activation and deactivation e g auto activation AutoReflAct etc Data Configuration of code content such as filtering segmentation of bar code data etc Output Configuration of data output header trailer reference code etc Communication Configuration of the host interfa...

Page 95: ...a the webConfig tool To use the webConfig tool you need to establish a USB connection between the BCL 358i and a PC laptop Notice Notes on the use of the webConfig tool can be found in chapter 9 Leuze webConfig tool on page 88 10 1 Measures to be performed prior to the initial commissioning Before commissioning familiarize yourself with the operation and configuration of the BCL 358i Before connec...

Page 96: ...93 Number of digits 4 63 Code GS1 Data Bar OMNIDIRECTIONAL Code GS1 Data Bar LIMITED Code GS1 Data Bar EXPANDED Deviations from these settings must be set via the webConfig tool See Leuze webConfig tool on page 88 As a first step you need to set the communication parameters of the BCL 358i 10 3 Setting the communication parameters With the communication parameters you determine how data is exchang...

Page 97: ...present in your system you must permanently set the IP address of the BCL 358i Proceed as follows Have the network administrator specify the data for IP address net mask and gate way address of the BCL 358i Connect the BCL 358i to your computer using the service cable Set these values on the BCL 358i Via webConfig tool In the main menu select Configuration submenu Communication Ethernet interface ...

Page 98: ...put mask for the generic module describes the following parameters to be set The name of the participant can be selected freely e g BCL 358i The format of I O data data SINT 8 bits The IP address of the participant The address and length of the input assembly instance 100 instance 101 or instance 102 min 1 byte up to max 266 bytes for the default input assembly of the read results The address and ...

Page 99: ...e configuration assembly or webConfig 10 5 1 Integrating the hardware into the PLC and installing the EDS file To integrate the device and to establish a connection between the PLC and the device BCL 358i proceed as follows First load the EDS file for the device via EDS wizard into the PLC database Notice You can find the EDS file at www leuze com After it has downloaded select the device from the...

Page 100: ... 1 identity object component of the BCL358i eds file for the EtherNet IP scanner The identity object contains among other things a manufacturer specific vendor ID as well as an ID that describes the principle func tion of the participant If accepting the objects without change all parameters are set to default values The default settings are shown in the objects described in detail in the Default ...

Page 101: ...nts which attributes of the scanner are to be monitored from the identity object Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 1 1 1 Vendor Id 16 UINT 524 Get 2 Device type 16 UINT 43 Get 3 Product Code 16 UINT 5 Get 4 Revision Major minor 16 Struct USINT major USINT minor Major 1 Minor 1 Major 1 Minor 1 Major 127 Minor 999 Get 5 Status 16 WORD See CIP spec...

Page 102: ...displayed in the status byte the first part of the telegram Serial number For use in EtherNet IP the serial number receives a serial number converted according to CIP CIP describes a special format for the serial number After conversion to a CIP code the serial number is as before unique but no longer corresponds in its resolution to the serial number on the name plate Product name This attribute ...

Page 103: ...60 bytes The number of data starting at byte 5 is defined in the control while configuring the BCL 358i This makes it possible to use the assembly with any length Notice The use of the assembly is illustrated with examples at the end of this chapter Notice Formula for calculating the assembly length Length of the assembly 5 length of the result bar code For results bar codes with length 10 the ass...

Page 104: ... For results bar codes with length 10 the assembly must be configured with a length of 9 10 19 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 101 0 Device status 1 Reserved Error code Reserved Data rejection toggle bit Data acceptance toggle bit 2 Fragment number see chapter 10 7 5 Class 107 Result data 3 Remaining fragments see chapter 10 7 5 Class 107 Result data 4 Fragment size see c...

Page 105: ...6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 102 0 Device status 1 Reserved Switching output com parison state 2 toggle bit Switching output com parison state 2 Status input output I O 2 Reserved Switching output com parison state 1 toggle bit Switching output com parison state 1 Status input output I O 1 2 Reserved Error code Reserved Data rejec tion toggle bit Data accep tance toggle bit 3 Fragment num...

Page 106: ...les at the end of this chapter Notice Formula for calculating the assembly length Length of the assembly 8 length of the entry data For entry data with length 10 the assembly must be configured with a length of 8 10 18 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 120 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Reserved Reset event counter ...

Page 107: ...xamples at the end of this chapter Notice Formula for calculating the assembly length Length of the assembly 7 length of the entry data For entry data with length 10 the assembly must be configured with a length of 7 10 17 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 121 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Fragment number see chapt...

Page 108: ...d of this chapter Notice Formula for calculating the assembly length Length of the assembly 6 length of the entry data For entry data with length 10 the assembly must be configured with a length of 6 10 16 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 122 0 Fragment number see chapter 10 7 6 Class 108 Entry data 1 Remaining fragments see chapter 10 7 6 Class 108 Entry data 2 Fragment s...

Page 109: ...nfiguration assembly all parameters have the value 0 Changing the individual default values is possible at any time The participant is thereby defined in offline mode the data must subsequently be transferred to the control Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 190 0 Reserved Mode 0 without ACK 1 with ACK 1 Reserved Activate result fragmentation 0 fragmentation inactive 1 fragm...

Page 110: ... 1 Switching output 1 high active Reset Event Counter Resets the event counter of the activation function back to zero 0 1 perform reset 1 0 no function Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 103 1 1 4 Reserved SWIO_1 5 Status input output 8 U8 0 0 1 Get 6 Output activation 8 U8 0 0 1 Set 7 Reset Event Counter 8 U8 0 0 1 Set 8 Switching output compar...

Page 111: ...he bit is reset to the init value by resetting the event counter 0 not exceeded 1 exceeded Switching output comparative state toggle bit event counter If SWOUT switches several times was configured as comparison mode this bit is toggled each time the event counter is exceeded The bit is reset to the init value by resetting the event counter 0 1 event counter exceeded 1 0 event counter exceeded aga...

Page 112: ...sults This value specifies how many messages are ready to be picked up in the BCL 358i Activation signal Signal for activating the BCL 358i This action opens or closes the reading gate of the BCL 358i This attribute is edge triggered not level controlled 0 1 activation open reading gate 1 0 deactivation close reading gate Data acknowledgement This control bit signals that the transmitted data have...

Page 113: ...Data reset Deletes results that may have been stored and resets the input data 0 1 data reset If the data reset control bit is activated the following actions are carried out 1 Deletion of results that may still be stored 2 Resetting of the attributes of Class 107 Result data ...

Page 114: ...ted 1 activated User data or command Distinction between result from the Formatter and answer from the command interpreter Makes the distinction easy for the user 0 user data 1 answer from the command interpreter Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 107 1 1 Activation status 8 U8 0 0 1 Get 2 User data or command 8 U8 0 0 1 Get 3 Further results in ...

Page 115: ...ength of the actual result information If the result information fits the selected assembly length this value reflects the length of the transferred data A value larger than the assembly length indicates a loss of information caused by an assembly length which has been selected to be too small Data Result information with a length of maximum 256 bytes Activate result fragmentation This attribute s...

Page 116: ...o see Data rejection toggle bit 0 1 data have been accepted 1 0 data have been accepted Data rejection toggle bit The BCL 358i has rejected the acceptance of the data or the data fragment also see Data acceptance toggle bit 0 1 data have been rejected 1 0 data have been rejected Path Designation Size in bit Data type Default dec Min dec Max dec Access Cl Inst Attr 108 1 1 Data acceptance toggle bi...

Page 117: ...nd Error code attributes are connected Figure 10 4 Connection between Data acceptance Data rejection Error code attributes New entry toggle bit The toggle bit shows whether new entry data are present 0 1 new result 1 0 new result Allen Bradley PLC BCL 358i DEV Output Assembly Input Assembly Output Assembly Input Assembly Data acceptance successful Data acceptance rejected New entry toggle bit 1 En...

Page 118: ...the messages from the control to the BCL 358i should be transferred in fragments 0 fragmentation inactive 1 fragmentation active Fragment number Current fragment number Remaining fragments Number of fragments which still have to be transmitted for a complete entry Fragment size The fragment size should always be identical except for the last fragment to be transferred A fragement size of 0 means t...

Page 119: ...e 0x10 Device status This byte represents the device status 10 standby 15 device is ready 128 error 129 warning Error acknowledge This control bit confirms and deletes errors or warnings that may be present in the system It acts like a toggle bit 0 1 error acknowledge 1 0 error acknowledge StandBy Activates the standby function 0 standby off 1 standby on Path Designation Size in bit Data type Defa...

Page 120: ...an be used to solve different scenarios The following scenarios are illustrated with examples Example 1 activation result In 33 bytes Out 1 byte Config 0 bytes Example 2 activation result I Os In 20 bytes Out 2 bytes Config 0 bytes Example 3 activation fragmented result In 13 bytes Out 1 byte Config 3 bytes Example 4 entry data result In 33 bytes Out 10 bytes Config 0 bytes ...

Page 121: ...1 Example 1 activation result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 5 Configuration of example 1 module definition with generic module Figure 10 6 Configuration of example 1 module definition with the EDS file ...

Page 122: ... acknowledge mode is not used Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 100 0 Device status 1 Number of results 2 Reserved Waiting for acknowl edgement New result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 3 Result data length low byte 4 Result data length high byte 5 Data byte 0 6 Data byte 1 32 Data byte 27 Inst Byte Bit 7 Bit ...

Page 123: ... 1st activation Activation status 0 User data command 0 New result toggle bit 1 Result data length 11 Data TestLabel01 Activation signal 1 Activation signal via PLC Activation status changes Bar code is read Result is transmitted to the PLC Deactivation signal via PLC 2nd activation Activation signal via PLC Activation status changes Bar code is read Result is transmitted to the PLC Deactivation s...

Page 124: ... 2 activation result I Os The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 8 Configuration of example 2 module definition with generic module Figure 10 9 Configuration of example 2 module definition with the EDS file ...

Page 125: ... I O 2 Reserved Switching output com parison state 1 toggle bit Switching output com parison state 1 Status input output I O 1 2 Reserved Error code Reserved Data rejection toggle bit Data acceptance toggle bit 3 Fragment number see chapter 10 7 5 Class 107 Result data 4 Remaining fragments see chapter 10 7 5 Class 107 Result data 5 Fragment size see chapter 10 7 5 Class 107 Result data 6 Number o...

Page 126: ...ode is read Result is transmitted to the PLC Deactivation signal via PLC 2nd activation Activation signal via PLC Activation status changes Result is transmitted to the PLC Deactivation signal via PLC Activation status 1 Status input output I O 1 1 Activation signal 0 Activation signal 1 Activation status 1 Status input output I O 1 1 Status input output I O 1 0 Status input output I O 2 1 Fragmen...

Page 127: ...ple 3 activation fragmented result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 11 Configuration of example 3 module definition with generic module Figure 10 12 Configuration of example 3 module definition with the EDS file ...

Page 128: ...107 Result data 4 Fragment size see chapter 10 7 5 Class 107 Result data 5 Number of results 6 Reserved Waiting for acknowl edgement New result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 7 Result data length low byte 8 Result data length high byte 9 Data byte 0 10 Data byte 1 11 Data byte 2 12 Data byte 3 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 ...

Page 129: ...esult is transmitted to the PLC 2nd acknowledgement of data 1st acknowledgement of data Result is transmitted to the PLC Activation status 1 Acknowledgement of data 0 Result is transmitted to the PLC 3rd acknowledgement of data Result is transmitted to the PLC Acknowledgement of data 1 Activation signal 0 Fragment number 1 Remaining fragments 1 Fragment size 4 Number of results 1 Activation status...

Page 130: ...le 4 entry data result The following screenshot shows the configuration of the device in the RSLogix 5000 control software Figure 10 14 Configuration of example 4 module definition with generic module Figure 10 15 Configuration of example 4 module definition with the EDS file ...

Page 131: ...knowl edgement New result toggle bit Buffer overflow Further results in the buffer User data or command Status activation 3 Result data length low byte 4 Result data length high byte 5 Data byte 0 6 Data byte 1 32 Data byte 27 Inst Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 121 0 Reserved Standby Error acknowledge Data reset Data acknowl edgement Activation signal 1 Fragment number see c...

Page 132: ...ley PLC BCL 358i DEV Example command New data 1 New entry toggle bit 1 Entry data length 1 Data V Send V command Output version string Example user data Send command Status command Result Number of results 1 Activation status 0 User data command 0 New result toggle bit 0 Result data length 1 Data Activation status 1 User data command 1 New result toggle bit 1 Result data length 15 Data BCL 358i V1...

Page 133: ... of the defined code types are decoded Further parameters can be set for each code type The code type symbology The Number of digits either up to 5 different numbers of digits e g 10 12 16 20 24 or a range Interval mode and up to three additional numbers of digits e g 2 10 12 16 26 The Reading reliability the set value specifies how many times a label must be read and decoded with the same result ...

Page 134: ...haracteristics for handling identical bar code informa tion Data segmentation for differentiating between identifier and content of the read data Data filtering according to content and or identifier in order to suppress the output of bar codes with specific content identifiers Completeness inspection of the read data Sorting and formatting the output data in the Output submenu Configuration of up...

Page 135: ...e the connected switching inputs according to your requirements To do this first set the I O mode to Input and then configure the switching behavior Via webConfig Configuration Device Switching inputs outputs Notice Alternatively one can also activate decoding via the online command and deactivate it via the online command Further information on the online commands can be found in chapter 11 Advan...

Page 136: ...switching output can be activated at the start end of the reading gate depending on the read result reference code comparison positive negative read result valid invalid depending on the state of the device ready not ready data transmission active not active active standby error no error etc As described in chapter 7 of the manual connect the required switching outputs Configure the connected swit...

Page 137: ...e webConfig tool you store the configuration data via the buttons in the upper part of the middle window of all submenus of the Configuration main menu Figure 10 17 Storing configuration data in the webConfig tool 10 10 2 Replacing a defective BCL 358i The MS 358 connector hood and the MK 358 terminal hood feature an integrated parameter memory in which the configuration data is saved as a backup ...

Page 138: ...or messages call up statistical device information carry out a software reset in order to reinitialize the device Syntax Online commands consist of one or two ASCII characters followed by command parame ters No separation characters may be entered between the command and the command param eter s Both small and capitalized letters can be used Example Command CA autoConfig function Parameter activat...

Page 139: ...cknowledgment please check interface connections protocol and service switches Software reset Command V Description Requests device version information Parameter No Acknowledgment BCL 358i SM 100 V 1 5 0 2012 07 15 The first line contains the device type of the BCL 358i followed by the device version number and version date The data which is actually displayed may vary from the values given here C...

Page 140: ... code in the parameter memory Parameter No Acknowledg ment xx yy zzzzzz xx Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Addendum 11 Codabar 12 Code 93 13 GS1 DataBar OMNIDIRECTIONAL 14 GS1 DataBar LIMITED 15 GS1 DataBar EXPANDED yy Number of digits of the read code zzzzzz Contents of the decoded label A appears if the label was no...

Page 141: ...d stores the decoded data in the current parameter set Acknowledgment CSx x Status 0 Valid CA command 1 Invalid command 2 autoConfig could not be activated 3 autoConfig could not be deactivated 4 Result could not be deleted Description xx yy zzzzzz xx No of digits of the read code yy Code type of the read code 01 2 5 Interleaved 02 Code 39 03 Code 32 06 UPC A E 07 EAN 08 Code 128 EAN 128 10 EAN Ad...

Page 142: ... to display the reading quality Depending on how many read results could be extracted the duration of the laser s off time increases If the reading quality is high the laser beam flashes in brief regular inter vals The worse the decoder decodes the longer the pauses become dur ing which the laser is switched off The flashing intervals become more and more irregular because the laser may in total b...

Page 143: ... working buffer for direct further pro cessing Parameter RSyvxxzzzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Storage location for reference code 0 RAM EEPROM 3 RAM only xx Defined code type see command CA z Defined code information 1 63 characters Acknowledgment RSx x Status 0 Valid Rx command 1 Invalid command 2 Insufficient m...

Page 144: ...ed quickly by read ing an example label Parameter RTy y Function 1 Defines reference code 1 2 Defines reference code 2 Activates the definition of reference code 1 up to the value of Parameter no_of_labels Exits the Teach in process Acknowledgment The BCL 358i first responds with the command RS and correspond ing status see command RS After a bar code has been read it sends the result in the follo...

Page 145: ...e of reference codes 1 to 2 Acknowledgment If no reference codes are defined the BCL 358i responds with the RS command and corresponding status see command RS For valid codes the output corresponds to the following format RCyvxxzzzzzz y v x and z are placeholders variables for the actual input y Defined reference code no 1 Code 1 2 Code 2 v Memory location for reference code 0 RAM EEPROM 3 RAM onl...

Page 146: ...al command Deactivation by a switching input Deactivation upon reaching the specified read quality equal scans Deactivation by timeout Deactivation upon reaching a preset number of scans without information Parameter No Acknowledgment None Command Description The command deactivates decoding This command can be used to deactivate the reading gate Following deactivation the read result is output Be...

Page 147: ... state of High corresponds to a voltage of 0V at the switching output Parameter OA a a Selected switching output 1 2 unit dimensionless Acknowledgment None Command OA Description This command may be used to query the states of the switching inputs and outputs that are configured as a switching output and that have been set via commands The logic state is output i e an inverted logic is taken into ...

Page 148: ...You may also use only a selection of the existing switching inputs outputs as long as these are listed in ascending order Parameter OA S1 a S2 a a State of the switching output 0 Low 1 High Acknowledgment OA aa aa Status acknowledgment unit dimensionless 00 Ok 01 Syntax error 02 Parameter error 03 Other error Command OD Description The switching outputs 1 and 2 can be deactivated with this command...

Page 149: ... output unit dimension less I Switching input O Switching output P Passive Command OF Description This command may be used to configure the function of the switching inputs outputs 1 and 2 You may also use only a selection of the exist ing switching inputs outputs as long as these are listed in ascending order Parameter OF S1 a S2 a a Function of the switching input output unit dimension less I Sw...

Page 150: ...nt memory 2 Default or factory parameter set 3 Operating parameter data set in volatile memory Target type Parameter set to which the data is to be copied unit dimensionless 0 Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 03 Copying the data set from the permanent memory to the operating parameter data set 30 Copying ...

Page 151: ...o param eter sets in permanent and volatile memory A check sum can be used for reliable parameter transfer Parameter PR BCC type PS type Address Data length BCC BCC type Check digit function during transfer unit dimensionless 0 Not used 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 1 Reserved 2 Default values 3 Ope...

Page 152: ...follow Start Relative address of the data within the data set aaaa Four digit unit dimensionless P value A Parameter value of the parameter stored at this address the parameter set data bb is converted from HEX format to a 2 byte ASCII format for transfer BCC Check sum calculated as specified under BCC type Acknowledgment negative PS aa Parameter reply aa Status acknowledgment unit dimensionless 0...

Page 153: ...Parameter data set in permanent memory 3 Operating parameter data set in volatile memory Permissible combinations here include 20 Output of the parameter differences between the default and the permanently saved parameter set 23 Output of the parameter differences between the default parameter set and the operating parameter set saved in volatile memory 03 Output of the parameter differences betwe...

Page 154: ...ronic Acknowledgment negative PS aa aa Status acknowledgment unit dimensionless 0 No difference 1 Syntax error 2 Impermissible command length 6 Impermissible combination parameter set 1 and param eter set 2 8 Invalid parameter set Command PD ...

Page 155: ... 0 No check digit 3 BCC mode 3 PS type Memory from which the values are to be read unit dimensionless 0 Parameter values stored in the flash memory 3 Operating values stored in RAM Status Mode of parameter processing without function here unit dimensionless 0 No reset after parameter change no further parameters 1 No reset after parameter change additional parameters follow 2 With reset after para...

Page 156: ...ment unit dimensionless 01 Syntax error 02 Impermissible command length 03 Impermissible value for checksum type 04 Invalid check sum received 05 Impermissible data length 06 Invalid data parameter limits violated 07 Invalid start address 08 Invalid parameter set 09 Invalid parameter set type Command PT ...

Page 157: ...eck supply voltage IP address assigned Send device to customer service Red flashing Communication error Check interface Red continuous light Double IP address Check network configuration Table 12 1 General causes of errors Error Possible error cause Measures No communication via USB service interface Incorrect connection cable Connected BCL 358i is not detected Check connection cable Install USB d...

Page 158: ...tems in the Measures column which you have already examined fill out the fol lowing address field and fax the pages together with your service contract to the fax number listed below Customer data please complete Leuze Service fax number 49 7021 573 199 Device type Company Contact partner department Phone direct Fax Street No ZIP code City Country ...

Page 159: ...ral 2 Front Optics N High Density near M Medium Density medium distance F Low Density remote L Long Range very large distances Scanning principle S Line scanner single line R1 Line scanner raster O Oscillating mirror scanner i Integrated fieldbus technology Interface 00 RS 232 RS 422 standalone 01 RS 485 multiNet Slave 04 PROFIBUS DP 08 ETHERNET TCP IP UDP 48 PROFINET IO RT 58 EtherNet IP BCL Bar ...

Page 160: ...0790 BCL 358i S M 100 with M optics 50120784 BCL 358i S F 100 with F optics 50120772 BCL 358i S L 100 with L optics 50120778 BCL 358i S N 100 D with N optics and display 50120791 BCL 358i S M 100 D with M optics and display 50120785 BCL 358i S F 100 D with F optics and display 50120773 BCL 358i S L 100 D with L optics and display 50120779 BCL 358i S N 100 D H with N optics display and heating 5012...

Page 161: ...onnector for user configuration 50108991 S M12A ET Axial M12 connector D coded for self assembly 50112155 KDS ET M12 RJ 45 W 4P Converter from M12 D coded to RJ 45 socket 50109832 Table 13 4 Connectors for the BCL 358i Type designation Description Part no KB USBA USBminiB USB service cable 2 type A and Mini B type connectors length 1m 50117011 Table 13 5 Service cable for the BCL 358i Type designa...

Page 162: ...ection 13 9 1 General information Cable KB ET for connecting to EtherNet IP via M12 connector Standard cable available in lengths from 2 30m Special cables on request PWR connection cable 5 pin socket A coded not shielded Pin Name Core color 1 VIN brown 2 I O 1 white 3 GND blue 4 I O 2 black 5 FE gray Thread FE bare PWR VIN 1 2 3 4 I O 1 I O 2 GND FE 5 M12 socket A coded Type designation Descripti...

Page 163: ...s Pin Name Core color 1 TD yellow 2 RD white 3 TD orange 4 RD blue SH thread FE bare Ethernet TD RD TD RD SH M12 plug D coded Core colors Conductor class VDE 0295 EN 60228 IEC 60228 Class 5 WH YE BU OG Shielding contact via connector housing Operating temperature range in rest state 50 C 80 C in motion 25 C 80 C in motion 25 C 60 C when used with drag chains Material cable sheath PUR green wire in...

Page 164: ...T 1000 SA RJ45 Cable length 1m 50109879 KB ET 2000 SA RJ45 Cable length 2m 50109880 KB ET 5000 SA RJ45 Cable length 5m 50109881 KB ET 10000 SA RJ45 Cable length 10m 50109882 KB ET 15000 SA RJ45 Cable length 15m 50109883 KB ET 20000 SA RJ45 Cable length 20m 50109884 KB ET 25000 SA RJ45 Cable length 25m 50109885 KB ET 30000 SA RJ45 Cable length 30m 50109886 M12 plug M12 plug for BUS OUT to BUS IN KB...

Page 165: ...aning agents can damage the housing window 14 2 Repairs servicing Repairs to the device must only be carried out by the manufacturer Contact your Leuze distributor or service organization should repairs be required The addresses can be found on the inside of the cover and on the back Notice When sending devices to Leuze electronic for repair please provide an accurate description of the error 14 3...

Page 166: ...Appendix 164 BCL 358i Leuze electronic 15 Appendix 15 1 Declaration of Conformity Figure 15 1 Declaration of conformityBCL 358i ...

Page 167: ...Appendix Leuze electronic BCL 358i 165 TNT 35 7 24V Figure 15 2 Connection hood connector unit declaration of conformity ...

Page 168: ... 14 0E 16 SHIFT OUT Shift out SI 15 0F 17 SHIFT IN Shift in DLE 16 10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control character 3 DC4 20 14 24 DEVICE CONTROL 4 Device control character 4 NAK 21 15 25 NEG ACKNOWLEDGE Negative acknowledge SYN 22 16 26 SY...

Page 169: ...S Hyphen 46 2E 56 PERIOD DECIMAL Period decimal 47 2F 57 SLANT Slant 0 48 30 60 0 Number 1 49 31 61 1 Number 2 50 32 62 2 Number 3 51 33 63 3 Number 4 52 34 64 4 Number 5 53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals 62 3E 76 GREATER THAN Greater...

Page 170: ...124 T Capital letter U 85 55 125 U Capital letter V 86 56 126 V Capital letter W 87 57 127 W Capital letter X 88 58 130 X Capital letter Y 89 59 131 Y Capital letter Z 90 5A 132 Z Capital letter 91 5B 133 OPENING BRACKET Opening bracket 92 5C 134 REVERSE SLANT Reverse slant 93 5D 135 CLOSING BRACKET Closing bracket 94 5E 136 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 GRAVE A...

Page 171: ...ter q 113 71 161 q Lower case letter r 114 72 162 r Lower case letter s 115 73 163 s Lower case letter t 116 74 164 t Lower case letter u 117 75 165 u Lower case letter v 118 76 166 v Lower case letter w 119 77 167 w Lower case letter x 120 78 170 x Lower case letter y 121 79 171 y Lower case letter z 122 7A 172 z Lower case letter 123 7B 173 OPENING BRACE Opening brace 124 7C 174 VERTICAL LINE Ve...

Page 172: ...odul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 Modul 0 3 1122334455 135AC A121314A abcde leuze 23456 2 78901 1 3456 7890 1 122334 455666 77889 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on Code type 13 GS1 DataBar OMNIDIRECTIONAL ...

Page 173: ...Modul 0 5 6677889900 Modul 0 5 246BD Modul 0 5 A151617A Modul 0 5 fghij Modul 0 5 LEUZE SC 4 98765 43219 0 8 SC 6 9876 5430 SC2 0 099887 766550 44332 Code type 01 Interleaved 2 of 5 Code type 02 Code 39 Code type 11 Codabar Code 128 Code type 08 EAN 128 Code type 06 UPC A Code type 07 EAN 8 Code type 10 EAN 13 Add on ...

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