LEUSCH LTR 43 Series Operating And Service Instructions Download Page 3

3

Industrial Valves

Check whether the valve was damaged during transport or
handling. Damage must be notified within 14 days of arrival.
The transport instructions on the packaging (e.g. wooden box)
must be followed. It must be ensured through suitable and ap-
proved sling materials and slings that no damage can occur to
connector surfaces, as well as preventing other adverse effects
on the device (e.g.  actuator accessories, pipeline, sealing ele-
ments). The device may not be lifted up directly on the actuator.
A sling should be attached for larger valves.
(Examples are shown in

Fig. 1

 and

Fig. 2

)

Ensure storage in the original package in an enclosed area.
This is to be done in a clean and dry environment in compliance
with the permissible ambient temperatures for the valves.
Do not lay the valve directly on the floor. Suitable supports
(e.g. delivery packaging) should be used to protect the device
against particles/dirt during storage and installation.
Protective enclosure and packaging should be removed im-
mediately before installation of the valve. This applies particu-
larly to special packaging (e.g. for specially cleaned valves).

Transport, storage and handling

Fig. 1

Installation

ATTENTION: DANGER! Spring-acting

actuators

 may only be

pressurised in assembled condition in the pipeline, and not
for the purposes of performance of work on the valve outside
the pipeline. There is a risk of fatal injury if the auxiliary ener-
gy suddenly fails and the valve disc then moves on its own
into the fail-safe position as a result of spring decompression.
For devices equipped with a spring return actuator with safety
position “Open” (Fail open), the valve disc may possibly need
to be closed for installation in a pipeline. It must be ensured
here that the full control pressure for closing the valve is main-
tained for the duration of the installation work. Otherwise, the
valve must be installed in the open position, e.g. by disman-
tling the pipeline.

1. For installation, it must be ensured that:

Sufficient installation space is available
The pipeline connectors are well aligned
Suitable installation tools and lifting attachments are
used
Precautions for the prevention of contact with danger-
ous fluids have been taken.

2. Furthermore, it must be ensured that:

Employees or third parties are not at risk. If applicable,
legal regulations of the country of destination must ad-
ditionally be observed
It is accessible for necessary inspection, and can be
observed from all sides, if necessary
The operation of all components is possible from a safe
position
The name-plate is recognisable.

3. The device is to be connected to the appropriately design

nated supports/connectors. It must be protected against
external mechanical influences to the extent that damage is
not expected on the device. The preferred flow direction
must be observed during installation. It points from the shaft
axis in the direction of the sealing seat and is marked by
arrows at the sides of  the valve body.

Fig. 2

Fig. 3

Summary of Contents for LTR 43 Series

Page 1: ...tor e g pneumatic electrical or hydraulic the following applies Do not put any parts of your body limbs inside the valve when an actuator is in stalled Sudden unexpected moving parts e g through actin...

Page 2: ...ransport of the valves e g dry storage use of suitable sling materials etc Use of the valves with fluids that the select ed materials are sufficiently resistant to The fluid compatibility of the valve...

Page 3: ...atal injury if the auxiliary ener gy suddenly fails and the valve disc then moves on its own into the fail safe position as a result of spring decompression For devices equipped with a spring return a...

Page 4: ...that The valve disc does not collide with the pipeline during opening closing The parts which come into contact with fluid are suitable for the planned usage Actuators and accessories if available ar...

Page 5: ...f only torque values are required Complete Packing and repair sets for maintenance of the valves are available from LEUSCH or and the authorised LEUSCH representative Before contacting your representa...

Page 6: ...proce dure 10 Valves which are not actuated for long periods must undergo functional tests on a regular basis If necessary shorter maintenance intervals may be required if increased wear is expected o...

Page 7: ...the drive shaft is rotated clock wise right turning closure Fig 6 Installing the actuator See also the instructions for the different actuators 1 Turn the disc to the OPEN position to avoid dam age t...

Page 8: ...5 and washers 56 9 Tighten the nuts 55 alternately by hand using minimal force 10 Install the key 68 11 Put the valve into operation and alternately tighten the nuts 55 in little steps in the event of...

Page 9: ...ium residues around the cover 1 Loosen and remove the screws 53 Fig 10 2 Disassemble the cover 7 and remove the old cover seal 37 3 The ring 25 may fall out fom the body when the cover is disassembled...

Page 10: ...rate docu ments If it is necessary to replace the seating elements note the type series from the name plate and re quest the adequate instruction from LEUSCH Industrial Valves It can also be downloade...

Page 11: ...may be available on additional metal plates Service It is recommended to check the device regularly for external leaks and other adverse effects or anything conspicuous The Gland Packing usually consi...

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