LetsGoAero GearWagon 125 Camper User Manual Download Page 3

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Be sure to follow these guidelines to prevent possible hazards from misuse.

Important Safety Check List

1.

 Do NOT exceed the trailer’s maximum weight capacity load of 1,000 lbs (455 kilos)  The Gross Vehicle Weight 

Rating (G.V.W.R.) for the GearWagon™ 125 trailer is 1,480 lbs (672 kilos), and is calculated as follows:

The Empty Weight of the Trailer (480 lbs/218 kilos) + the maximum payload the trailer can carry (1,000 lbs/455 

kilos) = 1,480 lbs/672 Kilograms G.V.W.R.

2. Make sure the towing vehicle as well as the hitch is capable of towing the trailer and its payload. Check your vehicle 

and hitch owner’s manual for tow ratings.

3. The tail light bulbs supplied with this trailer are for a 12 volt DC electrical system only. Do not attempt to power the light 

bulbs with any other type or voltage electrical current.

4. Always check to make sure the payload being transported is properly and safely secured in the trailer. Never place-

loads on one side only. Load the trailer evenly from side to side with 60% of the load forward of the axle (the tongue 

  weight is 10% of the load, which does not include the wieght of the trailer. The load is divided so that 90% of the load
    is over the axle and 10% is over the tongue). See diagrams below:

Before Each Use 

Trailers are generally not used everyday. Your trailer may sit for extended periods of time between uses making it very impor-

tant to check all components thoroughly before each use. Following these simple instructions will maximize the life of your 

trailer and keep you safely transporting your cargo.

  Always check wheel lug nuts for proper tightness. When using trailer for the first time, check wheel lug nuts for 

proper tightness at 50 miles of travel. Before every subsequent use and at 500 mile intervals during every trip, check 

and tighten the tire lug nuts. Always ensure wheel bolts are tight. Torque to 50 – 75 ft.-lbs.

  Inspect the general condition of the trailer. Check for loose bolts and nuts, misalignment or binding of moving parts, 

cracked, bent, or broken parts, excessively worn safety cable, damaged tail lights/side running lights/wire harness, 

loose lug nuts, loose hitch connection, and any other condition that may affect its safe operation.

  Check your maintenance schedule to ensure that all routine maintenance matters are current. Perform any neglect-

ed maintenance by a qualified technician. 

  Check the tires for wear and the tire pressure for proper inflation (30 PSI).

  Check the operation of all lights. Replace any faulty bulbs. Operating lights are mandatory on a trailer. Periodically 

check lighting when towing over long distances. Check the tightness of all connections.

  Make sure wiring is properly installed and secured to trailer to prevent from hanging and catching on any road debris.

  Make sure the safety cables are attached to the trailer and the towing vehicle. Criss-cross cables as necessary to 

prevent from hanging and catching on any road debris.

  Check and adjust your tow vehicle’s tow height to make sure that the trailer is being towed level.

  Check that the trailer coupler is fastened securely onto the trailer ball. The GearWagon™ 125 is equipped with a 

2” coupler and must be used with a 2” trailer ball. After assembly and attachment, pull up and down on the coupler 

to make sure the hitch ball is fitting snugly in the coupler. If the coupler is not secured properly, the ball could come 

loose while the trailer is in motion, possibly causing property damage, serious personal injury, or death.

•  Verify that endgate is secured by properly closing draw latch.
•  Verify that the lid is secured using elastomer draw latch and pin locks furnished.

Center Load from 

Side to Side

60% of Load 

Forward of Axle

90% of Load 

Over Axle

Summary of Contents for GearWagon 125 Camper

Page 1: ...l for continued reference GearWagon 125 Sport Utility Performance Trailer GearWagon 125 Camper User Manual Models GW 1125 GW 1125 GL Safe Use Operation pg 3 GearWagon 125 Specifications pg 4 GearWagon...

Page 2: ......

Page 3: ...subsequent use and at 500 mile intervals during every trip check and tighten the tire lug nuts Always ensure wheel bolts are tight Torque to 50 75 ft lbs Inspect the general condition of the trailer...

Page 4: ...rnished DO NOT EXCEED YOUR VEHICLE S TOW LIMITS OR TRAILER S LOAD LIMIT Refer to your vehicle s towing information to learn the capabilities and limits of your vehicle Refer to GearWagon 125 s weight...

Page 5: ...ndgate The endgate may fold to the ground by releasing the cable carabiners Endgate Weight Rating The endgate supports 400 lbs of weight for sitting It is not designed for load bearing weight as a ram...

Page 6: ...5 GL The GearWagon 125 Camper model integrates the following features into the GearWagon 125 Trailer Leveler Kit Two height adjustable and retractable stabilizer jacks secure underneath trailer for us...

Page 7: ...ded and locked position Swing the leg upward into the retracted position until the lance catches in the retracted slot Before driving verify that the legs are retracted and that the locking lance is f...

Page 8: ...e of trailer as shown Storage Each panel is a different length and is numbered 1 through 4 For best fit and access follow the positioning described below Panels 1 and 2 store on driver side Store pane...

Page 9: ...o the velcro on the inside of the lid Begin with the direction to the driver s side and route along lid Route tent to the outside of the tonneau lift in the process Repeat to the passenger s side rout...

Page 10: ...Zip vestibule sides Snap vestibule side locations There are two snaps on the outside of both sides of the base Connect vestibule cover snaps located underneath lowered endgate Install arc pole through...

Page 11: ...or exhaust When driving in rain be sure to close vent to prevent water from entering Two AA batteries are included If the vent is not working the batteries may be dead and need replacement To maintai...

Page 12: ...layer of heavy weight grease over the hitch ball Lubrication of the coupler should be done periodically to stop corrosion and keep parts moving freely When servicing use only identical replacement par...

Page 13: ...ex or Equivalent Consistency NLGI Grade 2 Dropping Point 230 C 446 F Minimum Exxon Ronex MP or Additives Corrosion and Oxidation Inhibitors EP Optical equivalent Base Oil Solvent refined petroleum oil...

Page 14: ...orsion axle beams and stub axles must be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Dire...

Page 15: ...important to monitor tire wear as once a wear pattern becomes firmly established in a tire it is difficult to stop even if the underlying cause is corrected Tire Wear Diagnostic Chart Wear Pattern Cau...

Page 16: ...ing Crossmember Maintenance Free Eliminates Sway FEATURES BENEFITS Progressive Torque Increases Carrying Capacity as Load is Applied Gives a Good Ride Whether Unloaded or Loaded to Capacity Control an...

Page 17: ...gh changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products of previous manufacture Bills for service labor or other expenses which have...

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