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Troubleshooting and fault elimination

Status display

LDEDS−CCU210B EN 4.0

Troubleshooting and fault elimination

9.1

Status display

Pos. LED

Colou
r

Status

Description

ERR

red

off

No fault

flashing

Fault active

RDY

green on

Device enabled

flashing

Device inhibited

CCU210_002F

LED display: drive status

4−digit 7−segment display for error
messages, warning signals, and
status messages

Summary of Contents for LDEC Series

Page 1: ...LDEDS CCU210B Jf Ä Jf ä System Manual LDEC l LDECBBF1xxxxxxHx Carriage control systems for monorail overhead conveyors ...

Page 2: ...0Fig 0Tab 0 ...

Page 3: ...ral data and operating conditions 18 4 2 Rated data 20 5 Mechanical installation 22 5 1 Important notes 22 5 2 Dimensions 23 6 Electrical installation 26 6 1 Important notes 26 6 2 Basic circuit diagram 28 6 3 Mains connection 30 6 4 Motor connection 31 6 5 Control terminals 32 6 6 Connection of system bus CAN 35 7 Commissioning 37 7 1 Before switching on 37 7 2 Switch on sequence 38 8 Function li...

Page 4: ...8 6 2 I2t monitoring 60 8 6 3 Non equivalence monitoring 62 8 6 4 Motor temperature monitoring 63 8 6 5 Output stage temperature monitoring 63 8 6 6 Parameter error 63 8 6 7 External error 63 8 7 Infrared data transmission IrDA 64 8 8 IrDA positioning 65 8 9 Infrared remote control IrRC 67 8 10 Half Wave Code HWC 69 8 11 Open and closed loop control 72 8 12 Status messages 74 9 Troubleshooting and...

Page 5: ...tem Manual is directed to all persons dimensioning installing commissioning and adjusting monorail overhead conveyors with carriage control systems I Tip Information and auxiliary devices related to the Lenze products can be found in the download area at http www Lenze com 1 1 Document history Material number Version Description 13202797 1 0 04 2007 TD00 First edition 13238907 2 0 02 2008 TD03 New...

Page 6: ...the signs typical for the target language are used as decimal separators For example 1234 56 or 1234 56 Text Program name PC software For example Engineer Global Drive Control GDC Icons Page reference Reference to another page with additional information For instance 16 see page 16 Documentation reference Reference to another documentation with additional information For example EDKxxx see documen...

Page 7: ... dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Stop Danger of property damage Reference to a ...

Page 8: ...ork concerning transport installation commissioning and maintenance may only be performed by qualified technical personnel observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for the prevention of accidents Qualified technical personnel within these basic safety instructions are persons who are familar with installation assembly commissioni...

Page 9: ...t The Lenze control systems meet the requirements of Low Voltage Directive 2006 95 EC The harmonised standards of the EN 61800 5 1 EN 61800 3 EN 61800 2 series are applied to the Lenze control systems Technical data and connection requirement information appear on the nameplate and in the documentation They must be observed Warning The control systems are products for the use in a second environme...

Page 10: ...ark The manufacturer of the system or machine is responsible for maintaining the limit values required by EMC regulations Operation You may have to fit additional monitoring and protection devices to systems with built in Lenze control systems in accordance with relevant safety regulations e g law on technical equipment regulations for the prevention of accidents You may adjust the Lenze control s...

Page 11: ...system has to be closed ƒ The current collector may only be touched 3 minutes after disconnection from the mains Before carrying out any work on the control system check whether all power terminals are deenergised The control system may not be short circuited ƒ Operation at ambient temperatures 50 C The operating temperature of the control system housing is 60 C Depending on the risk analysis on t...

Page 12: ...HW LDECBBF1xxxxxxHC 0 75 1 5 2 2 kW l Travelling drive for monorail overhead conveyors MOC frequency controlled l Energy supply 3 PE PEN AC 360 V 0 528 V 0 l Connection of an external data memory to the control system l Halve wave selection l Halve wave feedback signal l Display 7 segment LED display red for status display error messages special display ...

Page 13: ... 68 3 4 digit 7 segment display Status display error messages warning signals 79 4 On Off switch Software deactivation acknowledgement of errors X1 Mains connection Connector flat connector 10 pole 31 X2 Motor connection Connector socket Harting HAN 10B 10 pole PE 32 X43 Digital inputs DIN1 DIN2 Connector socket 8 pole M12 34 X44 Digital inputs DIN3 DIN4 Digital output DOUT1 Connector socket 4 pol...

Page 14: ...3 4 digit 7 segment display Status display error messages warning signals 79 4 On Off switch Software deactivation acknowledgement of errors X1 Mains connection Connector flat connector 10 pole 31 X2 Motor connection Connector socket Harting HAN 10B 10 pole PE 32 X40 Digital inputs DIN3 DIN7 Digital output DOUT2 Connector socket 8 pole M12 33 X41 Digital input DIN2 Digital output DOUT1 Connector s...

Page 15: ...3 4 digit 7 segment display Status display error messages warning signals 79 4 On Off switch Software deactivation acknowledgement of errors X1 Mains connection Connector flat connector 10 pole 31 X2 Motor connection Connector socket Harting HAN 10B 10 pole PE 32 X40 Digital inputs DIN3 DIN7 Digital output DOUT2 Connector socket 8 pole M12 33 X41 Digital input DIN2 Digital output DOUT1 Connector s...

Page 16: ...ut Material Hans Lenze St r asse 1 D 31855 Aer zen 1 Order no 132341632 Serial No 1 Product family 2 Equipment line 3 Generation 4 Design CCU210_104 5 Number of axes 6 Power of first axis in W 7 Power of second axis in W 8 Communication 9 Power of third axis variants customer version Further information Product designation Order number Input data of frequency inverter Output data of frequency inve...

Page 17: ...eneration B 2nd generation 4 Design F Frequency inverter M Motor starter P Pole changing control system 5 Number of axes 1 1 axis 2 2 axes 3 3 axes S Special axes 6 Power of first axis in W xxx e g 751 75 x 101 W 750 W 7 Power of second axis in W xxx e g 123 12 x 103 W 12kW 8 Communication DB Rail bus IB Interbus DN DeviceNet IN Inductive EI Ethernet IP PB Profibus EP Ethernet Powerlink PW Powerwa...

Page 18: ...8 LDEDS CCU210B EN 4 0 9 Power of third axis variants customer version 01 0 55kW 02 0 75kW 03 1 1kW 04 2 2kW 05 4 0kW 06 7 5kW 07 10 0kW AA Labelling variants_customer version Other characters NN Not relevant x For the entry of numbers ...

Page 19: ...61 has to be available Earth leakage current EN 61800 5 1 3 5 mA Insulation of control circuits EN 61800 5 1 Safe mains isolation by double reinforced insulation Insulation resistance EN 61800 5 1 2000 m site altitude overvoltage category III 2000 m site altitude overvoltage category II Protective measures Against motor overtemperature input for PTC or thermal contact overcurrent at output EMC Noi...

Page 20: ...sistance Storage Germanischer Lloyd Vibration test 1 Transport EN 60721 3 2 2M2 Operation EN 60721 3 3 3M4 EN 60721 3 7 7M2 Electric Mains connection Mains system TT TN earthed neutral Operation permitted without restrictions IT Operation permitted without restrictions Motor connection Length of the motor cable 5 m from motor connector Cable type Shielded servo cable e g LAPP Ölflex servo FD 755 C...

Page 21: ...2 2 Max output power SN kVA 1 3 2 0 3 9 Output current Duration IN A 1 8 3 5 5 6 For 60 s Imax A 3 0 5 0 10 Switching frequency Optionally f kHz 2 4 8 Lenze setting f kHz 8 Motor output frequency f Hz 0 120 variable Power loss at rated load PV W 22 60 100 Power loss in idle state only half wave power 24V sensors are not connected PV W 6 6 6 DC motor brake control Brake voltage Duration U UN x 0 45...

Page 22: ...re configuration Short circuit protection PTC protection 500 W in series Reference voltage 400 480 V Switching current max 28 mA AC Sensor technology Digital inputs Number 8 Level HIGH 16 26 5 V DC LOW 0 4 V DC Input current Typ 4 mA at 24 V DC Digital outputs Number 2 Level HIGH 19 26 4 V DC LOW 0 4 V DC Output current Max 200 mA per output If inductive loads are switched external freewheeling di...

Page 23: ...he forwarder ƒ Only mount the control system if the data on the nameplate of the control system correspond to the voltage mains ƒ Ensure that the mounting location fulfils the following conditions The ambient conditions mentioned in the technical data have to be fulfilled No oils acids gases vapours radiation etc Protection against the permeation of fluid Low vibration and buckling resistant subst...

Page 24: ...Mechanical installation Dimensions 5 l 24 LDEDS CCU210B EN 4 0 5 2 Dimensions Power 0 75 kW CCU210_002H ...

Page 25: ...Mechanical installation Dimensions 5 l 25 LDEDS CCU210B EN 4 0 Power 1 5 kW CCU210_002B ...

Page 26: ...Mechanical installation Dimensions 5 l 26 LDEDS CCU210B EN 4 0 Power 2 2 kW CCU210_002_2_2kW ...

Page 27: ...isolating distance Protection against accidental contact in case the isolating distance is defective only is ensured by external measures e g double insulation ƒ The control system must be earthed via X1 to prevent injuries to persons and breakdown Note ƒ Supplied plastic covers on the connectors for the control connections and interfaces Be absolutely sure to keep the plastic covers You must cove...

Page 28: ...s at both ends ƒ Prevent the formation of loops of the sensor cables when cables are too long Conveniently trim the sensor cables or directly lay them in the wire harness by folding them up and interconnecting them using a cable tie in order to avoid interferences and magnetic inductions ƒ Earth the MOC vehicle directly via the earthing brushgear Connect all movable parts to the cross beam or the ...

Page 29: ...AC 230 V LD EC B B F1xxxxxxH W J1 1 2 3 1 2 3 4 7 10 N R EL 1 R EL 2 X2 1 2 3 4 C FU M 3 U 1 V1 W 1 PE 5 9 10 Th 24 V D C G N D X45 1 2 3 4 X50 X51 1 2 3 4 5 X44 1 2 3 4 8 SensoPar t EXM I D 1 R S485 A R S485 B D I N 1 D I N 2 X43 1 2 3 4 D I N 3 D O U T1 F1 F2 F3 PD A I r R C I r D A C D I SPLAY X60 8 PC Syst em busadapt er X61 D I N 4 D I N 5 D O U T2 D I N 6 CCU210_105 0 Control cabinet ...

Page 30: ...xxxxxxH W J1 1 2 3 1 2 3 4 7 10 N R EL 1 R EL 2 X2 1 2 3 4 C FU M 3 U 1 V1 W 1 PE 5 9 10 Th 24 V D C G N D X40 1 2 3 4 5 6 7 8 X50 X51 1 2 3 4 5 X41 1 2 3 4 8 SensoPar t EXM I D 1 R S485 A R S485 B D I N 8 D I N 1 X42 1 2 3 4 D I N 2 D O U T1 D I N 6 D O U T2 D I N 7 D I N 5 D I N 3 D I N 4 F1 F2 F3 PD A I r R C I r D A C D I SPLAY X60 8 PC Syst em bus adapt er X61 CCU210_105 0 Control cabinet ...

Page 31: ...or FASTON 6 3 x 0 8 mm flat connector 10 pole 1 L1 Phase L1 3 PE PEN AC 360 V 0 528 V 0 45 Hz 0 65 Hz 0 2 L2 Phase L2 3 L3 Phase L3 4 PE PE conductor 5 n c Not assigned 6 n c Not assigned 7 SS1 Control bar 1 8 n c Not assigned 9 n c Not assigned 10 MS1 Message bar 1 The SS2 control bar is assigned according to customer s specifications see project documentation ...

Page 32: ...tor Socket Harting HAN 10B 1 U Phase U 2 V Phase V 3 W Phase W 4 brake Brake supply voltage 5 PTC Motor temperature monitoring PTC thermistor PTC or thermal contact NC contact 6 n c Not assigned 7 n c Not assigned 8 n c Not assigned 9 brake Brake supply voltage 10 PTC Motor temperature monitoring PTC thermistor PTC or thermal contact NC contact PE PE conductor ...

Page 33: ...l B 5 n c Not assigned Shld Shield Applied to the connector housing X60 X61 CAN system bus connection Pin Signal Description Data Two CAN system bus terminals for parameter setting and configuration Connector RJ45 Control terminals for devices in a power range of 1 5 kW and 2 2 kW X40 digital inputs DIN3 DIN7 digital output DOUT2 Pin Signal Description Data Connector socket 8 pole M12 1 DIN3 Digit...

Page 34: ...input 8 LOW 0 4 V 3 GND Reference potential 4 mA Current per input for 24 V DC 4 DIN1 Digital input 1 Control terminals for devices in a power range of 0 75 kW X43 digital inputs DIN1 DIN2 Pin Signal Description Data Connector socket 4 pole M12 1 24V DC Supply HIGH 16 26 5 V DC 2 DIN1 Digital input 1 LOW 0 4 V 3 GND Reference potential 4 mA Current per input for 24 V DC 4 DIN2 Digital input 2 X44 ...

Page 35: ...e M12 1 24V DC Supply HIGH 16 26 5 V DC 21 DIN5 Digital input 5 LOW 0 4 V DOUT2 Digital output 2 4 mA Current per input for 24 V DC 3 GND Reference potential max 200 mA Permissible current loading per output If inductive loads are being switched a spark suppressor must be used at the output 4 DIN6 Digital input 6 1 DIN DOUT cannot be used at the same time ...

Page 36: ...ollowing software components on your PC ƒ the Global Drive Control program I Tip The system requirements and the steps required for installing the program are described in the Global Drive Control or Global Drive Control easy user manuals ƒ the device description file pdb provided by Lenze The PC uses this file to identify the control system To ensure that you will not have to repeatedly look for ...

Page 37: ... end of the device Device in a power range of 1 5 kW and 2 2 kW Devices in a power range of 0 75 kW CCU210_002A CCU210_002G Fig 6 1 Position of the RJ45 sockets for the CAN system bus 0 Cover X60 X61 CAN system bus connections 2 Plug the cable into RJ45 socket X60 or X61 X60 X61 CAN_CCU210B Fig 6 2 Connecting the device to the PC using a system bus adapter 3 Connect the Sub D interface of the cabl...

Page 38: ... ƒ the entire wiring with regard to completeness short circuit and earth fault ƒ whether the mains and the motor are connected in correct phase relation ƒ whether the control bars and message bars are connected in correct phase relation ƒ whether the configuration saved is valid for the application ƒ whether the parameters loaded are optimally adapted to the motor ...

Page 39: ...missioning the chapter Troubleshooting and fault elimination 78 will help you How to switch on the control system 1 If the control system is equipped with an external EXMID1 data memory Connect the external EXMID1 data memory to plug X50 2 Switch on the mains After approx 1 s the control system is ready for operation 3 The control system behaves according to the specifications parameterised signal...

Page 40: ...u can easily find the correct entry for the corresponding code ƒ A source can have several targets Thus when a target is assigned to a source undesirable or duplicate assignments that are mutually exclusive may occur Ensure that a source is only linked to the desired targets ƒ A target can only have one source Code table and signal flow diagram as a quick overview In the code table all functions a...

Page 41: ...acteristic control 1 Reserved 2 Reserved C0016 RW EXT 4 400 Mains voltage 41 0 V 480 C0017 RW EXT 4 0 Mains frequency 41 0 50 Hz 1 60 Hz C0018 Switching frequency of the inverter in 41 1 RW EXT 4 2 8 kHz Parameter set 1 2 2 8 kHz Parameter set 2 Possible values 0 2 kHz 1 4 kHz 2 8 kHz C0024 V f characteristic U boost voltage in 41 1 RW EXT 4 5 0 1 25 5 Parameter set 1 2 5 0 Parameter set 2 C0029 V...

Page 42: ...igital inputs to evaluate the sensors at the suspension gear of the monorail overhead conveyor Additionally you can logically invert each input Control bar Digital input signals via the control bar serve as a command specification by the higher level system control to the vehicle control system In the standard scope of supply the evaluation for a control bar is provided SS1 On customer request the...

Page 43: ... 0 DIN8 9 0 SS1 positive half wave 10 0 SS1 negative half wave 11 0 SS1 full wave 12 0 Reserved 13 0 SS2 positive half wave 14 0 SS2 negative half wave 15 0 SS2 full wave 16 0 Reserved C0407 Switch off delay of digital input signals HIGH ð LOW 42 1 RW EXT 4 0 0 ms 10000 DIN1 2 0 DIN2 3 0 DIN3 4 0 DIN4 5 0 DIN5 6 0 DIN6 7 0 DIN7 8 0 DIN8 9 0 SS1 positive half wave 10 0 SS1 negative half wave 11 0 S...

Page 44: ...IN3 and DIN5 are LOW active à C0408 21 0 No inversion 1 DIN1 2 DIN2 4 DIN3 8 DIN4 16 DIN5 32 DIN6 64 DIN7 128 DIN8 8 3 2 Connection logic By means of the connection logic C0409 you can logically link digital inputs and control bar inputs to each other ƒ The linkages 1 8 C0409 1 C0409 8 are permanently set as OR operations ƒ The linkages 8 16 C0409 8 C0409 16 are permanently set as AND operations ƒ...

Page 45: ... Link OR7 8 0 Link OR8 9 0 Link AND1 10 0 Link AND2 11 0 Link AND3 12 0 Link AND4 13 0 Link AND5 14 0 Link AND6 15 0 Link AND7 16 0 Link AND8 Possible values Add values of the digital input signals to define a linkage e g DIN1 SS1 full wave and SS2 full wave are to be assigned to link OR2 OR operation à C0409 2 17409 0 No linkage 1 DIN1 2 DIN2 4 DIN3 8 DIN4 16 DIN5 32 DIN6 64 DIN7 128 DIN8 256 SS1...

Page 46: ... Motor V5 incl brake 6 0 Not assigned Motor V6 incl brake 7 0 Not assigned Motor V7 incl brake 8 0 Not assigned Motor V8 incl brake 9 0 Not assigned CW CCW rotation of motor l CW rotation LOW l CCW rotation HIGH 10 0 Not assigned Reserved 11 0 Not assigned Set fault 12 0 Not assigned Acknowledge fault 13 0 Not assigned Frequency inverter change over parameter set l Parameter set 1 LOW l Parameter ...

Page 47: ... 12 Reserved 13 SS2 positive half wave Control bar 2 positive half wave 14 SS2 negative half wave Control bar 2 negative half wave 15 SS2 full wave Control bar 2 full wave 16 Reserved 31 Reserved 32 Link OR1 Result of OR operation 1 33 Link OR2 Result of OR operation 2 34 Link OR3 Result of OR operation 3 35 Link OR4 Result of OR operation 4 36 Link OR5 Result of OR operation 5 37 Link OR6 Result ...

Page 48: ...WC match code 9 73 HWC match code 10 HWC match code 10 74 HWC match code 11 HWC match code 11 75 HWC match code 12 HWC match code 12 76 HWC match code 13 HWC match code 13 77 HWC match code 14 HWC match code 14 78 HWC match code 15 HWC match code 15 79 HWC match code 16 HWC match code 16 80 Reserved 95 Reserved 96 HWC OR1 Result of HWC OR operation 97 HWC OR2 Result of HWC OR operation 98 HWC OR3 ...

Page 49: ... message bar serve as a feedback from the vehicle control system to the higher level system control A message bar output MS1 is provided You can output the digital signals positive half wave and negative half wave Note The reference phase in the Lenze setting is L3 On customer request the reference phase L1 can be supplied by adapting the hardware Codes for parameter setting Code Possible settings...

Page 50: ...5 0 Not assigned Message bar1 positive half wave 6 0 Not assigned Message bar1 negative half wave Possible values 0 Not assigned 1 Motor V1 active 2 Motor V2 active 3 Motor V3 active 4 Motor V4 active 5 Motor V5 active 6 Motor V6 active 7 Motor V7 active 8 Motor V8 active 9 Motor CCW rotation active 10 Reserved 11 Fault active 12 Reserved 13 Frequency inverter parameter set 2 active 14 Reserved 15...

Page 51: ...tatus On Off OFF active or fault active or Stop 1 active or manual Ir operation active 37 Reserved 38 Stop 1 2 3 4 active or SensoPart active 39 Frequency limitation 1 2 3 4 active or SensoPart active 40 Reserved 41 Reserved 42 SensoPart Stop active 43 SensoPart frequency limitation active 44 Reserved 50 Reserved 51 Start up warning or fault active 52 Reserved 59 Reserved 60 IrDA positioning activ...

Page 52: ...aked to V0 via the deceleration ramp of the stop function C0434 1 C0434 4 ƒ If the Frequency limitation function is active the Motor speed V1 V8 function is interrupted The motor is controlled with the corresponding frequency C0440 1 C440 4 The acceleration and deceleration times for V1 V8 can be set individually for each drive frequency C0012 1 C0012 8 and C0013 1 C0013 8 The direction of rotatio...

Page 53: ...RW EXT 4 50 1 Hz s 255 V1 2 50 V2 3 50 V3 4 50 V4 5 50 V5 6 50 V6 7 50 V7 8 50 V8 C0014 RW EXT 4 80 Deceleration time for quick stop functions l On Off switch l Error l SensoPart trip out 52 1 Hz s 255 C0420 RW EXT 4 0 Deceleration time start up after mains connection V0 ð Vx 52 0 ms 20000 C0421 RW EXT 4 0 Deceleration time start up after On Off switch to ON V0 ð Vx 52 0 ms 20000 ...

Page 54: ...that the stop function only is activated in the case of one direction of rotation of the drive Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0430 Configuration of function 54 1 RW EXT 4 3 Stop 1 2 3 Stop 2 3 3 Stop 3 4 3 Stop 4 Possible values 1 Stop x only active in the case of CW rotation 2 Stop x only active in the case of CCW rotation 3 Stop x activ...

Page 55: ...of one direction of rotation of the drive Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0440 Configuration of function 55 1 RW EXT 4 3 Frequency limitation 1 2 3 Frequency limitation 2 3 3 Frequency limitation 3 4 3 Frequency limitation 4 Possible values 1 Frequency limitation only active in the case of CW rotation 2 Frequency limitation only active in ...

Page 56: ...iggering time can be parameterised via C0451 After this time has elapsed the brake automatically engages even if a trigger signal is available If the Motor V1 V8 functions are active the motor brake always is open automatically Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0450 RW EXT 4 0 Open brake function configuration 56 0 Brake opens immediately Br...

Page 57: ...le ahead calculated via the speed Hz that is currently travelled and the deceleration set Hz s is added to the stopping distance mm Furthermore a parameterisable offset mm is added to this value If the calculated minimum braking distance to the vehicle ahead is reached the control system starts to brake on the parameterisable creeping speed Hz When the parameterised stopping distance mm is reached...

Page 58: ...r SensoPart 8 l 58 LDEDS CCU210B EN 4 0 Mode of operation f Hz x mm C0478 C0468 C0476 C0466 xB V1 V8 C0468 V mm min C0462 C0464 C0472 0 0 VL VS xB xB xB CCU210_101 xB Braking distance for braking to creeping speed calculated for the respective speed ...

Page 59: ...tance because the vehicle in front has moved in the meantime After the step monitoring function has responded the vehicle will start as usual if ƒ the SensoPart sensor reports a correct distance which has exceeded the stop distance parameterised plus hysteresis i e sees a mirror ƒ the fault signal on the vehicle has been acknowledged manually and the SensoPart sensor does not detect a mirror in fr...

Page 60: ... 5 0 0 Hz 120 0 Parameter set 1 2 5 0 Parameter set 2 C0467 SensoPart delay time start of the acceleration V0 ð VS in 57 1 RW EXT 4 1000 0 ms 20000 Parameter set 1 2 1000 Parameter set 2 C0468 SensoPart deceleration ramp for stop VS ð V0 in 57 1 RW EXT 4 50 1 Hz s 255 Parameter set 1 2 50 Parameter set 2 C0469 RW EXT 1 0 SensoPart step monitoring 57 0 Step monitoring inactive 1 Step monitoring act...

Page 61: ...t in C0022 ƒ Enter the tripping class in C0121 ƒ Define the response in the case of overload in C0122 Stop Possible overheating of the motor The I2xt monitoring does not present a full motor protection as the motor temperature calculated is reset every time the mains is switched off Possible consequences ƒ The connected motor can be overheated when the mains is switched on again if the motor alrea...

Page 62: ... diagram If class 10 is set the error message set is activated if output current I has the fourfold amount of the rated motor current Ir set for approx 13 s Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0022 Rated motor current in 61 1 RW EXT 4 1 0 0 A 20 0 Parameter set 1 2 1 0 Parameter set 2 C0121 RW EXT 4 2 Tripping class for I2xt monitoring 61 1 Tr...

Page 63: ...e of the non equivalence monitoring at the digital inputs 63 1 RW EXT 1 0 0 255 Non equivalence monitoring 1 2 0 Non equivalence monitoring 2 3 0 Non equivalence monitoring 3 4 0 Non equivalence monitoring 4 Possible values 0 Error in the case of unequal levels at DINx 1 Error in the case of equal levels at DINx C0402 Configuration of non equivalence monitoring of the digital inputs 63 1 RW EXT 1 ...

Page 64: ...error After power on all parameter data are read out from the flash memory and or from the external data connector Then a checksum verification is carried out A parameter error is triggered if the checksum saved does not correspond to the checksum calculated or if a new software version with a changed parameter repository has been loaded How to eliminate a parameter error 1 Set all parameters to t...

Page 65: ...ral IrDA guidelines from the Physical Layer Specification Version 1 4 IrDA standard must be observed ƒ The files 82S8219V_XX pdb and 82S8219V_XX pfa must be saved on the PDA in the SD card DFT Projects directory ƒ The infrared windows of the PDA and the vehicle control system have to be aligned with each other ƒ The distance should be as small as possible ƒ There must be no other nodes between the...

Page 66: ...rts to the the IRDS infrared data station e g Profinet via control bit that a vehicle is entering the area and that positioning to the set position specified by the fieldbus is to be executed From this time on there is an attempt to establish IrDA communication between the IRDS and the vehicle control system ƒ The measuring system connected to the IRDS determines the actual position via the positi...

Page 67: ...sition and thus the deactivation of the positioning function is triggered by resetting the fieldbus control bit Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0131 RW EXT 4 0 Configuration of positioning error monitoring 66 0 Off 1 Error 2 Warning C0491 RW EXT 2 150 IrDA positioning approach path 66 0 mm 2000 C0492 RW EXT 4 5 0 IrDA positioning approach ...

Page 68: ...pressing the key red or by pressing the On Off switch Note The manual infrared operation is not reset by mains switching In the manual infrared operation the following functions are provided Key Function Comment 0 Acknowledge error An error can also be acknowledged in automatic operation by the key 0 For this press the key 0 for approx 1 5 seconds 1 V1 Activation of the motor with clockwise rotati...

Page 69: ...2 Activation by key green and three digit code How to activate the manual infrared operation 1 Press key green for approx 1 second 2 Automatic operation is interrupted 3 In the 7 segment display a three digit number is shown 4 Enter this number correctly via the IR RC keys within the next 5 seconds 5 Manual infrared operation is active If the entry is incorrect the vehicle control system automatic...

Page 70: ...uted In addition logic OR operations can be defined by HWC Match Codes Example Request HWC command 4 forward travel with V1 HWC command 5 backward travel with V1 HWC command 6 forward travel with V2 HWC command 7 backward travel with V2 Parameter settings to solve the request HWC Match Code 1 C0244 1 4 HWC Match Code 2 C0244 2 5 HWC Match Code 3 C0244 3 6 HWC Match Code 4 C0244 4 7 HWC OR1 C0245 1...

Page 71: ...2 HWC_act currently received HWC command Vv Vv_min HWC_act HWC_min Vv_max Vv_min HWC_max HWC_min Example HWC_min 10 HWC_max 190 Vv_min 500 mm min Vv_max 5000 mm min HWC_act 11 Vv 500 mm min 11 10 5000 mm min 500 mm min 190 10 Vv 500 mm min 1 25 mm min 525 mm min Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0240 RW EXT 1 2 Configuration of HWC control b...

Page 72: ... Logic OR operations for HWC match codes 70 1 RW EXT 2 0 0 65535 HWC OR1 2 HWC OR2 3 HWC OR3 4 HWC OR4 5 HWC OR5 6 HWC OR6 7 HWC OR7 8 HWC OR8 C0250 RW EXT 1 0 HWC code range control mode 70 0 No control 1 Control active 2 Control with pick up after stop function C0251 HWC code range commands 70 1 RW EXT 1 201 1 201 HWC command for lowest variable speed Vv_min 2 HWC command for highest variable sp...

Page 73: ... gearbox factor mm min and the control limitation Hz 10 have to be parameterised For monitoring an error message can be generated when a parameterisable maximally permissible system deviation is exceeded Furthermore a corresponding error message for the event that the control is active and the feedback e g defective pulse encoder is not working is output Codes for parameter setting Code Possible s...

Page 74: ...ion Possible settings Code Selection Lenze Byte ñò No C0264 RW EXT 4 1 5 Voltage control V boost minimum 70 1 25 5 C0265 RW EXT 4 5 0 Voltage control V boost maximum 70 4 25 5 C0606 R 2 Status of encoder position value 70 0 mm 65535 C0607 R 2 Status of system deviation 70 0 mm 32768 ...

Page 75: ...0 C0053 R 4 Current DC bus voltage 75 0 V 1000 C0054 R 4 Current motor current 75 0 A 20 0 C0056 R 4 Current output stage temperature 75 0 C 255 C0179 R INT 4 Power on time 75 0 min 7884000 C0180 R 1 Seconds counter 75 0 s 59 C0183 Limit values of the DC bus voltage 75 1 R 4 0 V 1000 Minimum 2 Maximum C0184 Limit values of the current value 75 1 R INT 4 0 A 20 0 Reserved 2 Maximum C0186 Limit valu...

Page 76: ...tive half wave Bit 13 Status SS2 negative half wave Control bar 2 negative half wave Bit 14 Status SS2 full wave Control bar 2 full wave Bit 15 Reserved C0602 R 2 Status of logic operations bit coded 75 0 65535 Bit 0 Status link OR1 OR operations Bit 1 Status link OR2 Bit 2 Status link OR3 Bit 3 Status link OR4 Bit 4 Status link OR5 Bit 5 Status link OR6 Bit 6 Status link OR7 Bit 7 Status link OR8...

Page 77: ...e Byte ñò No C0605 R 1 Status of current HWC command 70 0 201 C0606 R 2 Status of encoder position value 70 0 mm 65535 C0607 R 2 Status of system deviation 70 0 mm 32768 C0612 R 2 Status of IrDA position value mm 66 0 mm 32768 C0620 R EXT 4 Parameters checksum without C0520 C0521 C0522 and C0523 75 0 4294967295 ...

Page 78: ...g and fault elimination 9 1 Status display Pos LED Colou r Status Description 0 ERR red off No fault flashing Fault active RDY green on Device enabled flashing Device inhibited CCU210_002F 0 LED display drive status 1 4 digit 7 segment display for error messages warning signals and status messages ...

Page 79: ...forwards active 1 V1 backwards active 2 V2 backwards active 3 V3 backwards active 4 V4 backwards active 5 V5 backwards active 6 V6 backwards active 7 V7 backwards active 8 V8 backwards active R 8 8 8 Vv variable frequency selection HWC Code Range forward active d Starting delay function active P o 8 8 IrDA positioning active P o IrDA positioning position reached 1 1 SensoPart parameter set 1 activ...

Page 80: ...atus 8 8 8 8 Status of encoder position value mm 8 8 8 Status of system deviation with sign mm 8 8 8 Status of IrDA difference position with sign mm 8 8 8 8 User specific display Codes for parameter setting Code Possible settings Description No ñò Byte Lenze Selection C0500 RW EXT 4 0 Display code for 7 segment display 80 0 Standard display 1 Drive frequency with sign Hz 2 DC bus voltage V 3 Motor...

Page 81: ...ng Code Possible settings Description No ñò Byte Lenze Selection C0160 R 4 No of the current warning signal 0 255 C0161 R 4 No of the current error message 0 255 C0167 PWD RW 4 0 Fault memory C0168 C0169 and limit value memory C0183 C0196 are deleted if l the service password has been entered in C0007 and l C0167 is set to 1 Only the limit value memory C0183 C0196 is deleted if l the user password...

Page 82: ... of the 10 errors that occurred last 81 1 R INT 4 0 min 7884000 Time error 1 latest 2 Time error 2 3 Time error 3 4 Time error 4 5 Time error 5 6 Time error 6 7 Time error 7 8 Time error 8 9 Time error 9 10 Time error 10 first Note ƒ The motor control system always stops immediately when an error occurs ƒ The motor control system is not stopped when a warning occurs ...

Page 83: ...arameters of the frequency inverter e g because the external data memory has been removed during a voltage was applied l Load Lenze setting l Transfer parameter data again Thereby always wait until the PAr message goes out Only then switch off the voltage F011 H011 Motor phase U failed Motor phase U failed Check motor and motor wiring F012 H012 Motor phase V failed Motor phase V failed Check motor...

Page 84: ...e error F027 H027 SensoPart communication error SensoPart connected incorrectly Check wiring between SensoPart and control system Connection interrupted SensoPart defective Replace SensoPart F028 H028 Encoder Error The encoder value does not change in spite of motor activation l Clutch in motor l Vehicle is blocked mechanically l Check encoder function and wiring F029 H029 Control Deviation too gr...

Page 85: ...11 C0410 12 C0410 13 C0410 14 C0410 15 C0410 16 C0410 17 C0410 18 C0410 19 C0410 20 C0410 21 C0410 22 C0410 23 C0410 24 reserved HIGH Parameter set 2 LOW Parameter set 1 SensoPart PS C0440 4 C0441 4 C0442 4 C0443 4 C0444 4 Speed limit 4 C0440 3 C0441 3 C0442 3 C0443 3 C0444 3 Speed limit 3 C0440 2 C0441 2 C0442 2 C0443 2 C0444 2 Speed limit 2 C0440 1 C0441 1 C0442 1 C0443 1 C0444 1 Speed limit 1 C...

Page 86: ...43 3 C0444 3 Speedl i mi t3 C0440 2 C0441 2 C0442 2 C0443 2 C0444 2 Speedl i mi t2 C0440 1 C0441 1 C0442 1 C0443 1 C0444 1 Speedl i mi t1 C0430 1 C0432 1 C0433 1 C0434 1 St op1 C0430 2 C0432 2 C0433 2 C0434 2 St op2 C0430 3 C0432 3 C0433 3 C0434 3 St op3 C0430 4 C0432 4 C0433 4 C0434 4 St op4 HIGH Brake release C0450 C0451 Br aker el ease HIGH Parameter set 2 LOW Parameter set 1 I nver t erPS HIGH...

Page 87: ... at delivery Setting after loading the Lenze setting with C0002 1 Selection 1 99 Minimum value Unit Maximum value Description Short description of the code Code Possible settings Description No ñò Byte Lenze Selection C0002 RW 4 0 Parameter set management 1 Load Lenze setting 2 Reserved 3 Write all parameters in EEPROM C0003 PWD RW INT 4 1 Storage method for parameters 0 Do not save parameters in ...

Page 88: ...z s 255 V1 2 50 V2 3 50 V3 4 50 V4 5 50 V5 6 50 V6 7 50 V7 8 50 V8 C0013 Deceleration time for 52 1 RW EXT 4 50 1 Hz s 255 V1 2 50 V2 3 50 V3 4 50 V4 5 50 V5 6 50 V6 7 50 V7 8 50 V8 C0014 RW EXT 4 80 Deceleration time for quick stop functions l On Off switch l Error l SensoPart trip out 52 1 Hz s 255 C0015 RW EXT 4 0 Operating mode 41 0 V f characteristic control 1 Reserved 2 Reserved C0016 RW EXT...

Page 89: ...ter set 1 2 5 0 Parameter set 2 C0029 V f characteristic base frequency in 41 1 RW EXT 4 50 0 0 Hz 120 0 Parameter set 1 2 50 0 Parameter set 2 C0040 RW 4 0 Controller inhibit 0 Controller inhibited 1 Controller enabled C0043 RW 4 0 Acknowledge fault 0 Action executed 1 Acknowledge fault C0050 R 4 Current drive frequency 75 0 Hz 120 0 C0053 R 4 Current DC bus voltage 75 0 V 1000 C0054 R 4 Current ...

Page 90: ...ning C0124 RW EXT 4 1 Configuration of monitoring of internal communication errors 0 Off 1 Error 2 Warning C0126 RW EXT 4 0 Configuration of IrDA error monitoring 65 0 Off 1 Error 2 Warning C0128 RW EXT 4 1 Configuration of SensoPart error monitoring 57 0 Off 1 Error 2 Warning C0129 RW EXT 4 0 Configuration of encoder error monitoring 70 0 Off 1 Error 2 Warning C0130 RW EXT 4 0 Configuration of er...

Page 91: ...imit value memory C0168 Fault memory no of the 10 faults that occurred last 81 1 R INT 4 1 255 Error 1 latest 2 Error 2 3 Error 3 4 Error 4 5 Error 5 6 Error 6 7 Error 7 8 Error 8 9 Error 9 10 Error 10 first C0169 Error memory times of the 10 errors that occurred last 81 1 R INT 4 0 min 7884000 Time error 1 latest 2 Time error 2 3 Time error 3 4 Time error 4 5 Time error 5 6 Time error 6 7 Time er...

Page 92: ...aracters 2 8 3 _xyz Characters 9 12 x main version y subversion z variant 4 00 Characters 13 14 C0204 R INT 4 Serial number 0 4294967295 C0206 R INT 4 Production date 0 9999 Format Year calendar week yyww C0240 RW EXT 1 2 Configuration of HWC control bar 70 1 HWC via control bar 1 SS1 2 HWC via control bar 2 SS2 C0241 RW EXT 1 3 Number of HWC commands for acceptance 70 1 15 C0242 RW EXT 1 3 Number...

Page 93: ...R operations for HWC match codes 70 1 RW EXT 2 0 0 65535 HWC OR1 2 HWC OR2 3 HWC OR3 4 HWC OR4 5 HWC OR5 6 HWC OR6 7 HWC OR7 8 HWC OR8 C0250 RW EXT 1 0 HWC code range control mode 70 0 No control 1 Control active 2 Control with pick up after stop function C0251 HWC code range commands 70 1 RW EXT 1 201 1 201 HWC command for lowest variable speed Vv_min 2 HWC command for highest variable speed Vv_m...

Page 94: ...t the digital inputs 63 1 RW EXT 1 0 0 255 Non equivalence monitoring 1 2 0 Non equivalence monitoring 2 3 0 Non equivalence monitoring 3 4 0 Non equivalence monitoring 4 Possible values 0 Error in the case of unequal levels at DINx 1 Error in the case of equal levels at DINx C0402 Configuration of non equivalence monitoring of the digital inputs 63 1 RW EXT 1 0 0 255 Non equivalence monitoring 1 ...

Page 95: ...0000 DIN1 2 0 DIN2 3 0 DIN3 4 0 DIN4 5 0 DIN5 6 0 DIN6 7 0 DIN7 8 0 DIN8 9 0 SS1 positive half wave 10 0 SS1 negative half wave 11 0 SS1 full wave 12 0 Reserved 13 0 SS2 positive half wave 14 0 SS2 negative half wave 15 0 SS2 full wave 16 0 Reserved C0407 Switch off delay of digital input signals HIGH ð LOW 42 1 RW EXT 4 0 0 ms 10000 DIN1 2 0 DIN2 3 0 DIN3 4 0 DIN4 5 0 DIN5 6 0 DIN6 7 0 DIN7 8 0 D...

Page 96: ...Selection Lenze Byte ñò No C0408 Level inversion for digital inputs à inputs are LOW active 42 RW EXT 1 0 1 255 Possible values Add values of the inverted inputs e g DIN1 DIN3 and DIN5 are LOW active à C0408 21 0 No inversion 1 DIN1 2 DIN2 4 DIN3 8 DIN4 16 DIN5 32 DIN6 64 DIN7 128 DIN8 ...

Page 97: ... AND1 10 0 Link AND2 11 0 Link AND3 12 0 Link AND4 13 0 Link AND5 14 0 Link AND6 15 0 Link AND7 16 0 Link AND8 Possible values Add values of the digital input signals to define a linkage e g DIN1 SS1 full wave and SS2 full wave are to be assigned to link OR2 OR operation à C0409 2 17409 0 No linkage 1 DIN1 2 DIN2 4 DIN3 8 DIN4 16 DIN5 32 DIN6 64 DIN7 128 DIN8 256 SS1 positive half wave 512 SS1 neg...

Page 98: ...ation of motor l CW rotation LOW l CCW rotation HIGH 10 0 Not assigned Reserved 11 0 Not assigned Set fault 12 0 Not assigned Acknowledge fault 13 0 Not assigned Frequency inverter change over parameter set l Parameter set 1 LOW l Parameter set 2 HIGH 14 0 Not assigned DC injection braking 15 0 Not assigned Open brake 16 0 Not assigned Stop1 17 0 Not assigned Stop2 18 0 Not assigned Stop3 19 0 Not...

Page 99: ...2 positive half wave Control bar 2 positive half wave 14 SS2 negative half wave Control bar 2 negative half wave 15 SS2 full wave Control bar 2 full wave 16 Reserved 31 Reserved 32 Link OR1 Result of OR operation 1 33 Link OR2 Result of OR operation 2 34 Link OR3 Result of OR operation 3 35 Link OR4 Result of OR operation 4 36 Link OR5 Result of OR operation 5 37 Link OR6 Result of OR operation 6 ...

Page 100: ...3 HWC match code 10 HWC match code 10 74 HWC match code 11 HWC match code 11 75 HWC match code 12 HWC match code 12 76 HWC match code 13 HWC match code 13 77 HWC match code 14 HWC match code 14 78 HWC match code 15 HWC match code 15 79 HWC match code 16 HWC match code 16 80 Reserved 95 Reserved 96 HWC OR1 Result of HWC OR operation 97 HWC OR2 Result of HWC OR operation 98 HWC OR3 Result of HWC OR ...

Page 101: ... Possible values 0 Not assigned 1 Motor V1 active 2 Motor V2 active 3 Motor V3 active 4 Motor V4 active 5 Motor V5 active 6 Motor V6 active 7 Motor V7 active 8 Motor V8 active 9 Motor CCW rotation active 10 Reserved 11 Fault active 12 Reserved 13 Frequency inverter parameter set 2 active 14 Reserved 15 Brake is open 16 Stop 1 active 17 Stop 2 active 18 Stop 3 active 19 Stop 4 active 20 Frequency l...

Page 102: ...ctive or fault active or Stop 1 active or manual Ir operation active 37 Reserved 38 Stop 1 2 3 4 active or SensoPart active 39 Frequency limitation 1 2 3 4 active or SensoPart active 40 Reserved 41 Reserved 42 SensoPart Stop active 43 SensoPart frequency limitation active 44 Reserved 50 Reserved 51 Start up warning or fault active 52 Reserved 59 Reserved 60 IrDA positioning active 61 IrDA position...

Page 103: ...tion V0 ð Vx 52 0 ms 20000 C0421 RW EXT 4 0 Deceleration time start up after On Off switch to ON V0 ð Vx 52 0 ms 20000 C0422 RW EXT 4 0 Timer for starting delay function with start up warning signal V0 ð Vx starting delay function 0 ms 20000 C0430 Configuration of function 54 1 RW EXT 4 3 Stop 1 2 3 Stop 2 3 3 Stop 3 4 3 Stop 4 Possible values 1 Stop x only active in the case of CW rotation 2 Stop...

Page 104: ...on 1 VL1 2 0 Frequency limitation 2 VL2 3 0 Frequency limitation 3 VL3 4 0 Frequency limitation 4 VL4 C0442 delay time acceleration VLx ðVx after deactivation of 55 1 RW EXT 4 0 0 ms 20000 Frequency limitation 1 2 0 Frequency limitation 2 3 0 Frequency limitation 3 4 0 Frequency limitation 4 C0443 delay time start of deceleration ramp Vx ð VLx after command 55 1 RW EXT 4 0 0 ms 20000 Frequency lim...

Page 105: ...C0461 RW EXT 4 500 SensoPart distance for quick disconnection 57 0 mm 65535 C0462 SensoPart stop distance in 57 1 RW EXT 4 2000 0 mm 65535 Parameter set 1 2 2000 Parameter set 2 C0463 SensoPart hysteresis for stop distance in 57 1 RW EXT 4 100 0 mm 65535 Parameter set 1 2 100 Parameter set 2 C0464 SensoPart traverse path with creeping speed VS in 57 1 RW EXT 4 50 0 mm 65535 Parameter set 1 2 50 Pa...

Page 106: ...stance in 57 1 RW EXT 4 50 1 Hz s 255 Parameter set 1 2 50 Parameter set 2 C0480 RW EXT 4 2 Activation method for infrared remote control Ir RC 68 0 Ir RC inactive 1 Activation by key green How to activate the manual infrared operation 1 Press key green for approx 1 second 2 Manual infrared operation is active 2 Activation by key green and three digit code How to activate the manual infrared opera...

Page 107: ...tor current A 5 Output stage temperature C 7 Status of the digital inputs and control bars hex 8 Status of the digital outputs and message bars hex 9 SensoPart distance mm 10 Status of the seconds counter s 11 HWC command status 12 Status of encoder position mm 13 Status of system deviation mm 15 IrDA position value mm 201 Reserved for customer specific displays C0520 Disposable data memory 6 char...

Page 108: ...it 1 Status DIN2 Digital input DIN2 Bit 2 Status DIN3 Digital input DIN3 Bit 3 Status DIN4 Digital input DIN4 Bit 4 Status DIN5 Digital input DIN5 Bit 5 Status DIN6 Digital input DIN6 Bit 6 Status DIN7 Digital input DIN7 Bit 7 Status DIN8 Digital input DIN8 Bit 8 Status SS1 positive half wave Control bar 1 positive half wave Bit 9 Status SS1 negative half wave Control bar 1 negative half wave Bit ...

Page 109: ...Status link AND7 Bit 15 Status link AND8 C0603 R 1 Status of digital outputs bit coded 75 0 255 Bit 0 Status DOUT1 Digital output DOUT1 Bit 1 Status DOUT2 Digital output DOUT2 Bit 2 Reserved Bit 3 Reserved Bit 4 Status MS1 positive half wave Message bar 1 positive half wave Bit 5 Status MS1 negative half wave Message bar 1 negative half wave Bit 6 Reserved Bit 7 Reserved C0605 R 1 Status of curren...

Page 110: ...many Service Lenze Service GmbH Breslauer Straße 3 D 32699 Extertal Germany 49 0 51 54 82 0 00 80 00 24 4 68 77 24 h helpline Ê 49 0 51 54 82 28 00 Ê 49 0 51 54 82 11 12 Lenze Lenze de Service Lenze de ü www Lenze com LDEDS CCU210B Jf EN 4 0 TD29 10 9 8 7 6 5 4 3 2 1 ...

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