Lenze g500-B1500 Mounting And Switch-On Instructions Download Page 2

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Summary of Contents for g500-B1500

Page 1: ...Geared motors IE2 bevel geared motor g500 B m550 H Version B IE3 bevel geared motor g500 B m550 P Version B Mounting and switch on instructions EN...

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Page 3: ...tes 19 Transport 20 Preparation 21 Installation 22 Mounting positions 22 Ventilation 23 Dimensions 29 Mounting 30 Product extensions 33 Electrical installation 38 Important notes 38 Preparation 38 Mot...

Page 4: ...ating conditions 65 Conformities and approvals 65 Protection of persons and device protection 65 EMC data 65 Environmental conditions 66 Motor data 67 Rated data 67 Ecodesign directive 73 Environmenta...

Page 5: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be...

Page 6: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 7: ...personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product...

Page 8: ...ucts comply with the applicable national accident prevention regulations The electrical installation work must be carried out according to the appropriate regulations e g cable cross sections fusing P...

Page 9: ...iance with the EMC Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use...

Page 10: ...s The product does not provide any safety related functions A higher level safety system must be implemented Provide additional monitoring and protective equipment complying with the safety regulation...

Page 11: ...switch Use the built in thermal detectors Excessively high torques cause a fracture of the motor shaft Do not exceed the maximum torques according to the technical data on the nameplate Gearbox prote...

Page 12: ...Product information Identification of the products Nameplates The nameplate is attached to the motor Product information Identification of the products Nameplates 12...

Page 13: ...box motec 16 2 Supply voltage 6 5 Mounting position 16 3 Power 6 6 Lubricant 16 4 Braking torque 6 7 Lubricant quantity 17 Blower 7 Motor data 17 1 Rated voltage 7 1 Product name 17 2 Rated frequency...

Page 14: ...with keyway H Hollow shaft with shrink disc S Housing type Foot mounting centering A Foot mounting B With centering C Threaded pitch circle D Flange mounting Without flange R Flange with through hole...

Page 15: ...oles 4 pole 04 Degree of protection IP54 IP55 5 IP65 IP66 6 Cooling Self ventilation E Forced ventilation F Brake Without 0 Spring applied brake F Feedback Without 0 Absolute value encoders A Incremen...

Page 16: ...ree phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of steps increments per revolution 20 32 128 512 1024 2048 Supply voltage 5V 8V 15V 24V Interface or signal level Standard TTL T H...

Page 17: ...nding on the mounting position Oil filler plug depending on the mounting position Ventilation depending on the mounting position Oil control plug Torque plate mounting depending on the mounting positi...

Page 18: ...not activate ventilation unit in order to prevent air exchange with the ambient air Treat damaged corrosion protection on shafts and bare surfaces subsequently Storage for more than one year up to two...

Page 19: ...and the data regarding the supply conditions can be found on the nameplate and in this documentation Ambient media especially chemically aggressive ones may damage shaft sealing rings lacquers and pl...

Page 20: ...sed for the complete geared motor CAUTION Danger from tipping or falling loads Standing beneath suspended loads is prohibited Use additional appropriate lifting aids if required to achieve a direction...

Page 21: ...void tensions Mount belt pulleys sprockets or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level Tighten al...

Page 22: ...lation For versions with a fan keep a minimum distance of 10 from the outside diameter of the fan cover in intake direction Mounting positions The lubricant amount and gearbox ventilation are adapted...

Page 23: ...standard Gearboxes that are delivered with a ventilation unit are provided with a label Remove the transport locking device on the vent valve before initial commissioning Loosely enclosed vent valves...

Page 24: ...Mounting position M4 C Mounting position M5 E Mounting position M6 F Filling and ventilation Control Drain Mechanical installation Installation Ventilation 24...

Page 25: ...g500 B450 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Control Drain Mechanical installation Installation Ventilation 25...

Page 26: ...Mounting position M4 C Mounting position M5 E Mounting position M6 F Filling and ventilation Control Drain Mechanical installation Installation Ventilation 26...

Page 27: ...0 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Control Drain g500 B600 g500 B820 g500 B1500 g500 B2700 g500 B4300 Mechanical installation Installation V...

Page 28: ...ng position M4 C Mounting position M5 E Mounting position M6 F Filling and ventilation Control Drain g500 B600 g500 B820 g500 B1500 g500 B2700 g500 B4300 Mechanical installation Installation Ventilati...

Page 29: ...ox this may lead to oil escaping from the ventilation at higher input speeds The oil compensation reservoir increases the expansion space for the lubricant The oil compensation reservoir can be ordere...

Page 30: ...se in the area of the contact surfaces of machine shaft and hollow shaft bore Be sure to carry out mounting in a manner free from distortion Lead forces only across the hollow shaft and not across the...

Page 31: ...er 1 from the shrink disc 3 Thoroughly clean and degrease hollow shaft bore and machine shaft 4 Slightly loosen clamping screws 2 one after the other do not unscrew 5 Push gearbox onto machine shaft 6...

Page 32: ...disc this tightening torque has priority over the value indicated in the table Tightening torques of clamping screws Hollow shaft bore mm 20 25 30 35 40 Thread mm M6 M5 M6 M6 M8 M6 M8 M6 M8 Key size...

Page 33: ...lange Gearboxes G50BB215 G50BB243 X 1 2 3 X 1 Shrink disc cover 2 Cheese head screw 3 Reducing bush 1 Screw reducing bushes 3 into the threaded holes on the housing flange so that they are flush using...

Page 34: ...nge 3 Torque plate mounting NOTICE Impermissible load caused by incorrect mounting Support the socket of the torque plate at both ends Check the socket s axial clearance after mounting In the case of...

Page 35: ...of the bore belt 3 Fasten torque plate with screws Observe prescribed torques 4Preparation 21 On the housing foot 1 Clean the contact surfaces between the housing and torque plate 2 Align the torque...

Page 36: ...nal block 3 over the manual release lever 4 3 Guide the manual release lever with terminal block 3 4 through the slot in the fan cover 5 and screw it into the threaded hole in the manual release shack...

Page 37: ...ke is released 1 4 3 5 1 1 1 Cheese head screw with hexagon nut 4 Manual release lever 3 Terminal block 5 Fan cover How to lock the manual release lever 1 Loosen hexagon nut 1 1 and cheese head screw...

Page 38: ...fore starting work When working on energized products comply with the applicable national accident prevention regulations The electrical installation must be carried out according to the appropriate r...

Page 39: ...nect the motor correctly you must follow The notes in the terminal box of the motor The notes in the configuration document of the motor The technical data on the motor nameplate Electrical installati...

Page 40: ...dirt and humidity All unused cable entries and the terminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth mu...

Page 41: ...6 Tightening torques 10 Nm 2 2 3 5 4 5 Cable glands position 2 Cable glands M12x1 5 M16x1 5 M20x1 5 M25x1 5 M32x1 5 M40x1 5 M50x1 5 Tightening torques 10 Plastics Nm 0 7 1 0 1 0 2 5 3 0 3 0 3 0 Metal...

Page 42: ...witching Feedback connection Resolver Contact Name Meaning B1 Ref Transformer windings reference windings B2 Ref B3 VCC ETS Power supply electronic nameplate Only for model with electronic nameplate E...

Page 43: ...Contact Name Meaning TB1 Thermal contact TCO TB2 1TP1 PTC thermistor 150 1TP2 2TP1 PTC thermistor 130 2TP2 R1 Thermal detectors PT1000 R2 Thermal detectors PT1000 Blower connection 1 phase Contact Na...

Page 44: ...terminal box can be rotated step by step by 90 after loosening the screws in the terminal box Power and brake connection ICN M23 connector assignment 6 pin Contact Name Meaning 1 BD1 DC AC holding br...

Page 45: ...Hiperface Contact Name Meaning 1 B Track B SIN 1 2 3 4 5 6 7 8 9 10 11 12 P Code 20 2 A Track A inverse COS 3 A Track A COS 4 UB Supply 5 GND Mass 6 Z Zero track inverse RS485 7 Z Zero track RS485 8 N...

Page 46: ...s due to incorrect mounting Malfunctions may occur ICN connector with screwed connection Do not remove O ring ICN connector with SpeedTec bayonet lock remove O ring and dispose of it 1 1 When connecti...

Page 47: ...oring Additionally for HAN Modular Rectifier connection HAN 10E connector The motor connection is specified in the counter plug The connector is only suitable for motors with the connection method Y B...

Page 48: ...ssignment Module Contact Name Meaning Illustration a 1 U1 Motor winding phase 4 5 6 3 2 1 1 2 3 4 5 6 3 2 1 a c a b c 2 V1 3 W1 b Blank module c 1 TCO PT1000 Temperature monitoring 2 AC Brake 3 AC 4 S...

Page 49: ...a cold motor at below 20 C increased starting torques are to be expected due to the higher viscosity of the roller bearing grease During project planning allow a motor starting torque reserve of about...

Page 50: ...aces that can get hot Is the contact of good electrical conductivity if a PE connection on the motor housing is used After a long period of downtime or after overhauling the motor check the insulation...

Page 51: ...es to cool down Put the drive system in a load free state or secure any loads acting on the drive Protect the motors against the ingress of foreign bodies Feedback DANGER Any work on the safety encode...

Page 52: ...ually Check vent valve Check whether air can pass through the breather element If it shows blockages replace it According to diagram at the latest as specified in the lubricant table Change lubricant...

Page 53: ...Description of the operations According to service life calculation At least every two years Remove contamination by oil and grease with brake cleaner if necessary replace the brake after clarifying t...

Page 54: ...the displayed dipsticks Depending on the gearbox type and the mounting position M1 M6 make these according to the following templates The gearbox type and mounting position are indicated on the namep...

Page 55: ...Gearbox G50BB124 B145 Template Dipsticks for G50BB124 mm 0 10 100 50 M6 M5 M2 M4 M3 M1 M1 3 4 2 2 stage gearbox 3 stage gearbox 4 stage gearbox Maintenance Maintenance work 55...

Page 56: ...ion of the dipstick in the template 3 Carefully pull out the dipstick and determine the lubricant level The lubricant level must be within the marked range of the dipstick 4 If the lubricant level is...

Page 57: ...4 If the lubricant level is too low top up lubricant until the lubricant level is in the marked area If the loss is greater determine the cause 5 Insert the control screw and tighten it to the specifi...

Page 58: ...tighten it to the specified torque 6 Dispose of waste oil according to the applicable regulations Tightening torques for venting elements and screw plugs Threaded hole Tightening torque Nm M10 x 1 10...

Page 59: ...3 Remove fan cover Release brake and check voltage DANGER Risk of injury due to rotary parts Do not touch rotating components DANGER Risk of injury by electric shock Do not touch live connections 1 C...

Page 60: ...e and check the air gap sL through the bore After checking push the sealing plug back in taking care not to tilt the plug 3 Measure the air gap sL between stator 1 and armature plate 2 in the vicinity...

Page 61: ...4 0 10 0 05 Application brake ABR protection class IP54 55 Brake Tightening torque Air gap sL max sL N Service brake Holding brake Nm mm mm ABR 06 3 0 0 50 0 30 0 2 0 10 0 05 ABR 08 5 9 ABR 10 10 1 A...

Page 62: ...operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 63 If the fault cannot be remedied using one of the measures listed pl...

Page 63: ...ns and material must be observed Machine shaft and hollow shaft bore not sufficiently degreased Wrong component part dimensions Fits roughnesses Yield point of machine shaft material is too low Re 300...

Page 64: ...e Check wiring If AC voltage is ok Check rectifier Replace defective rectifier Check coil for interturn fault or short circuit to ground If the rectifier is repeatedly faulty replace the spring applie...

Page 65: ...696068 30696044 30696057 30696054 48472583 30696053 48473407 30696042 48474122 cURus 30696054 48475024 30696042 48476208 30696053 48475537 30696074 30696051 30696075 30696049 30696076 30696050 3069607...

Page 66: ...21 3 1 39213404 Storage 2K3 25 70 C EN 60721 3 2 39213406 Transport 32270200 EN 60721 3 3 39213407 39213408 30715335 39213413 Site altitude 0 1000 m amsl 1000 4000 m amsl Reduce power by 5 1000 m 3069...

Page 67: ...18 1 71 2 34 400 V Irated Y A 0 410 0 540 0 680 0 990 1 35 Starting current Ia A 1 40 1 94 2 60 4 23 6 32 Rated torque Mrated Nm 0 810 1 23 1 72 2 48 3 67 Starting torque Ma Nm 1 54 2 46 3 44 4 45 6...

Page 68: ...J kgcm 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 5 5 7 5 11 15 18 5 22 Rated speed nrate...

Page 69: ...880 1 21 Starting current Ia A 1 47 2 07 2 68 4 28 6 32 Rated torque Mrated Nm 0 700 1 00 1 40 2 00 3 00 Starting torque Ma Nm 1 54 2 32 3 08 3 88 5 74 Stalling torque Mb Nm 2 01 2 83 3 78 6 94 10 9...

Page 70: ...J kgcm 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 5 5 7 5 11 15 18 5 22 Rated speed nrated...

Page 71: ...ltage Dreieck Vrated V 400 400 400 400 400 Rated current 400 V Irated A 0 740 0 970 1 19 1 75 2 42 Rated torque Mrated Nm 0 794 1 26 1 72 2 49 3 76 Power factor cos 0 6 0 68 0 72 0 7 0 74 Efficiency a...

Page 72: ...m 27 2 53 8 58 3 123 130 3 198 Weight m kg 12 28 17 33 18 43 30 41 31 61 40 38 Motor M55BP 132M04 132L04 160M04 160L04 180M04 180L04 Rated power Prated kW 9 6 13 1 19 2 26 3 32 2 38 5 Rated speed nrat...

Page 73: ...MANY 5 Model number of the product M55BH 063S04 063M04 063L04 071M04 071L04 6 Number of motor poles 4 4 4 4 4 7 Rated output power in kW 0 12 0 18 0 25 0 37 0 55 8 Rated input frequency in Hz 50 50 50...

Page 74: ...poles 4 4 4 4 4 4 7 Rated output power in kW 0 75 1 1 1 5 2 2 3 4 8 Rated input frequency in Hz 50 50 50 50 50 50 9 Rated voltage in V 400 400 400 400 400 400 10 Rated speed in rpm 1455 1465 1465 147...

Page 75: ...poles 4 4 4 4 4 4 7 Rated output power in kW 5 5 7 5 11 15 18 5 22 8 Rated input frequency in Hz 50 50 50 50 50 50 9 Rated voltage in V 400 400 400 400 400 400 10 Rated speed in rpm 1480 1480 1485 148...

Page 76: ...European Regulation EC No 1907 2006 REACH chemical regulation When used as intended exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical a...

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Page 80: ...e 3 32699 Extertal GERMANY HR Lemgo B 6478 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com Lenze Service GmbH Breslauer Stra e 3 32699 Extertal GERMANY Phone 0080002446877 24 h...

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