Lenze E70AC Series Hardware Manual Download Page 112

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DC−bus operation

DC−bus variants
Supply with one power supply module

112

EDS700ACBA EN 5.1

7.3

DC−bus variants

7.3.1

Supply with one power supply module

i700ARPRx

A DC supply module with direct AC mains connection supplies energy into the DC bus of
several controllers. The DC supply module is equipped with an integrated brake chopper to
which you can connect a brake resistor.

Components to be used

i700 device series

Other device series

DC supply

Power supply modules

E70ACPSx0304x (30 A)

−

E70ACPSx0604x (60 A)

−

Filter

RFI filters

−

E94AZRP0084
E94AZRP0294
E94AZRP0824

Mains filters

−

E94AZMP0084
E94AZMP0294
E94AZMP0824

Interconnected device

Controllers

E70ACM...1... (single axis)

−

E70ACM...2... (double axis)

−

Summary of Contents for E70AC Series

Page 1: ...EDS700ACBA Usx Usx Hardware Manual i700 l E70AC Servo Inverter i700 Translation...

Page 2: ...0Fig 0Tab 0...

Page 3: ...es 20 3 2 Overview of the devices 22 3 2 1 Supply modules 22 3 2 2 Axis modules 23 3 3 Identification 24 3 4 Product key 25 4 Technical data 27 4 1 General data and operating conditions 27 4 2 Rated d...

Page 4: ...CE typical drive system 93 6 3 1 Shielding 93 6 3 2 Mains connection DC supply 95 6 3 3 Motor cable 96 6 3 4 Installation in the control cabinet 97 6 3 5 Wiring outside of the control cabinet 99 6 3 6...

Page 5: ...peration 122 7 7 1 Compliance with EMC category C3 industrial premises 122 7 7 2 Compliance with EMC category C2 residential areas 123 7 7 3 Assignment of filters 123 8 Commissioning 125 8 1 Before sw...

Page 6: ...ew 139 11 1 Overview 139 11 2 Mains chokes 140 11 3 RFI filter mains filter 142 11 4 External brake resistors 143 11 5 Power supply units 144 11 6 Terminals 145 11 7 Components for operation in the DC...

Page 7: ...E 2 1x 01 06 Target group This hardware manual is intended for all persons who dimension install commission and adjust drives of the i700 product series 1 1 Document history Material number Version De...

Page 8: ...For example Engineer Global Drive Control GDC Icons Page reference Reference to another page with additional information For instance 16 see page 16 Documentation reference Reference to another docum...

Page 9: ...o controller product series Frequency inverter Electronic controller for operating rotating field motors with variably adjustable speed and torque 8400 8200 Lenze frequency inverter product series Pow...

Page 10: ...ing time and recovery time ULrated Rated mains voltage also voltage range UDC Rated DC bus voltage also voltage range DC bus operation Term Description DC bus The energy store in the controller or sup...

Page 11: ...00ACBA EN 5 1 Integrated safety engineering Term Description STO Functional safety safe torque off Mission time Restricted period of use of safety related components Proof test interval Period after w...

Page 12: ...easures are not taken Danger Danger of personal injury through a general source of danger Reference to an imminent danger that may result in death or serious personal injury if the corresponding measu...

Page 13: ...are persons who are familiar with the assembly installation commissioning and operation of the product and who have the qualifications necessary for their occupation Observe all specifications in this...

Page 14: ...from the nameplate and the documentation They must be strictly observed The actuation of the inverters in specific areas in compliance with EN61800 3 EMC categories possibly requires the use of filter...

Page 15: ...current device RCD of type B is permissible on the supply side of the controller If the controller has a single phase supply a residual current device RCD of type A is also permissible Apart from usin...

Page 16: ...th the harmonised standards of the series IEC EN 60034 VDE 0530 Their use in potentially explosive atmospheres is prohibited unless they are expressly intended for such use follow additional instructi...

Page 17: ...air of other machines next to the drive system must not be taken in immediately Electrical connection All operations must only be carried out by qualified and skilled personnel on the lowvoltage mach...

Page 18: ...ne If the machine is exposed to dirt clean the air paths regularly Shaft sealing rings and roller bearings have a limited service life Regrease bearings with relubricating devices while the lowvoltage...

Page 19: ...nditions Use additional components for this purpose Switch contactors in the motor cable only if the controller is inhibited When switching contactors in the motor cable while the controller is enable...

Page 20: ...ative Built in unit Push through technique Cold plate DC bus wiring Integrated Option via cable Terminals in separate accessory kits Communication EtherCAT Touch probe inputs 2 2 x 2 Suitable motors A...

Page 21: ...bject to the export restrictions of the EC Dual Use Regulation EC 428 2009 This applies to devices with the product key E70ACMDxxxx4xxxxxx The maximally possible output frequency is given on the namep...

Page 22: ...1 i700P006 Connections and elements Info 0 Hinged cover of DC bus connections 49 1 Nameplate and warning symbols 24 X20 1 Digital inputs digital outputs 47 X20 2 X21 External 24 V supply 46 X100 Mains...

Page 23: ...ls 24 V101 LED status display 127 X1 A B Integrated safety system 128 X2 A B Touch probe 53 X3 External 24 V supply 54 X4 EtherCAT IN 55 X5 EtherCAT OUT FB Servo control feedback system alternative X7...

Page 24: ...and or software version F Rated input power G Conformity and approval identification H Rated output power power supply module or motor A I Rated output power for 2 axis modules motor B 2 Icon Descrip...

Page 25: ...current e g 005 5 A 060 60 A Voltage class 4 400 480 V 3 PE AC Ambient conditions S standard industrial environment IE33 according to IEC 60721 3 3 V rough environment coated printed circuit boards S...

Page 26: ...Product description Product key 3 l 26 EDS700ACBA EN 5 1 I Tip Depending on the topic the type designation parts important for the identification are underlined e g E70ACMxD0054Sx1xxx...

Page 27: ...pe EN 60529 Mounting type push through technique heatsink side l IP54 Insulation resistance EN 61800 5 1 2000 m amsl overvoltage category III 2000 m amsl overvoltage category II Insulation of control...

Page 28: ...hen being used on public network additional measures must be taken to limit the expected radio interference Noise emission Cable guided EN 61800 3 Depending on the filter at the central power supply m...

Page 29: ...ude 0 4000 m amsl 1000 4000 m amsl l Reduce rated output current by 5 1000 m Pollution EN 61800 5 1 Pollution degree 2 Vibration resistance 9 81 m s2 1 g Transport EN 60721 3 2 2M2 2 9 Hz amplitude 3...

Page 30: ...ith power supply module and for the machine plant is the responsibility of the manufacturer of the machine or plant Axis modules DC system connection Direct connection to a DC system acc to technical...

Page 31: ...number of devices to be supplied by loop through is limited by the maximum current of the terminal Requirements for the 24 V voltage supply Electrical data Rated voltage 24 V In accordance with IEC 6...

Page 32: ...0 6 14 1 0 E70ACMxx0204xx1xxx 0 6 14 1 0 E70ACMxx0324xx1xxx 1 0 24 2 0 E70ACMxx0484xx1xxx 1 0 24 2 0 E70ACMxx0644xx1xxx 1 2 29 2 0 E70ACMxx0054xx2xxx 0 8 19 1 0 E70ACMxx0104xx2xxx 0 8 19 1 0 E70ACMxx0...

Page 33: ...lter 34 kW 41 kW The required supply power PDC consists of the sum of the power requirement of the single controllers see also from page 115 In many cases the rated power of the controllers Par and th...

Page 34: ...0 65 0 3 PE AC 480 432 0 528 0 45 0 65 0 Mains Voltage Voltage range Frequency range Voltage UDC V Voltage range UDC V Frequency range f Hz 2 PE DC 565 455 0 620 0 2 PE DC 675 540 0 746 0 Input data...

Page 35: ...ion The i700 device series is designed for dynamic applications with several drives DC bus operation 110 Usually an acceleration process is followed by a deceleration process and the motor speeds rare...

Page 36: ...allel Additional information can be obtained from page 121 RBmin W IBRmax A PBRmax kW IBRd A PBd kW tZ s ton s tfp s Type E70ACPSx0304x 18 42 5 32 5 16 7 5 0 97 15 15 E70ACPSx0604x 9 85 0 65 5 33 4 10...

Page 37: ...g conditions use of PVC insulated copper cables conductor temperature 70 C ambient temperature 45 C no cable or core bundling three loaded cores 2 Only use UL approved cables fuses and fuse holders UL...

Page 38: ...0ACMxx0054xx1xxx 565 675 DC 5 0 4 9 3 1 3 1 2 E70ACMxx0104xx1xxx 565 675 DC 9 3 9 2 5 8 5 8 2 E70ACMxx0204xx1xxx 565 675 DC 18 7 18 5 11 7 11 6 2 E70ACMxx0324xx1xxx 565 675 DC 29 8 29 7 18 6 18 6 2 E7...

Page 39: ...the use of load change cycles at output frequencies 0 5 Hz is restricted Data for operation at a switching frequency of 4 kHz Spannung Frequenz 1 Dauerausgangsstrom A Phasenzahl V Hz bis 40 C bis 55 C...

Page 40: ...aM8 IaN16 E70ACMxx0054xx1xxx 2 5 5 0 2 5 1 5 E70ACMxx0104xx1xxx 5 0 10 0 5 0 2 4 E70ACMxx0204xx1xxx 10 0 20 0 10 4 8 E70ACMxx0324xx1xxx 1 16 0 32 0 12 8 7 7 E70ACMxx0484xx1xxx 1 24 0 48 0 19 2 11 5 E7...

Page 41: ...controller is inhibited E70ACMxx0054xx1xxx 50 50 20 E70ACMxx0104xx1xxx 80 80 20 E70ACMxx0204xx1xxx 130 130 20 E70ACMxx0324xx1xxx 210 210 35 E70ACMxx0484xx1xxx 290 300 35 E70ACMxx0644xx1xxx 390 390 45...

Page 42: ...s an accordingly long recovery phase takes place Two utilisation cycles with a duration of 15 s and 180 s are defined 15 s cycle 3 s load period with peak current 0 200 12 s recovery time with limited...

Page 43: ...ion 15 s cycle 0 Peak current 2 Unloading current T1 Peak current period T2 Unloading current period Permanent load 180 s cycle 1 Peak current 2 Unloading current T3 Peak current period T4 Unloading c...

Page 44: ...ng frequency of 4 kHz acc to cycle times 3 12 s 60 120 s Ir4 200 Imax4_3 75 Ired4_12 150 Imax4_60 75 Ired4_120 E70ACMxx0054xx1xxx 2 5 5 0 1 9 3 8 1 9 E70ACMxx0104xx1xxx 5 0 10 0 3 8 7 5 3 8 E70ACMxx02...

Page 45: ...P006 Connections and elements Info 0 Hinged cover of DC bus connections 49 1 Nameplate and warning symbols 24 X20 1 Digital inputs digital outputs 47 X20 2 X21 External 24 V supply 46 X100 Mains conne...

Page 46: ...tage 24 V in accordance with IEC 61131 2 Voltage range 19 2 28 8 V Residual ripple Max 5 Current consumption See technical data 4 2 1 Polarity reversal protection When polarity is reversed no function...

Page 47: ...lb in flexible 0 2 2 5 24 12 3 5 x 0 6 X20 Electrical data Rated voltage 24 V in accordance with IEC 61131 2 Voltage range 19 2 28 8 V Residual ripple Max 5 DI1 DI2 DI3 Current consumption Max 8 mA Po...

Page 48: ...003 Terminal data Conductor cross section Tightening torque mm2 AWG Nm lb in flexible 0 5 16 22 6 1 2 1 5 10 6 13 3 5 5 x 1 X100 Electrical data L1 L2 L3 PE Rated voltage 400 480 V Voltage range 320 5...

Page 49: ...To open the protection cover press the lock between the clips of the cover down using a screwdriver and swivel the protection cover away from the device at the same time i700PX1012 Terminal data Condu...

Page 50: ...ross section Tightening torque mm2 AWG Nm lb in flexible 0 5 6 22 10 0 5 0 6 4 4 5 3 4 5 x 0 8 Rb1 PE Rb2 X103 i700S010 8 Fig 4 Wiring of X103 X103 Connection of brake resistor Rb1 Rb2 Brake resistor...

Page 51: ...4 V101 LED status display 127 X1 A B Integrated safety system 128 X2 A B Touch probe 53 X3 External 24 V supply 54 X4 EtherCAT IN 55 X5 EtherCAT OUT FB Servo control feedback system alternative X7 A B...

Page 52: ...28 in the chapter Electrical installation if safety functions will not be used 107 E70ACMxxxxx4xAxETx Basic Safety STO X1 Labelling Description SIA Safe input channel A On double axis devices there ar...

Page 53: ...g torque mm2 AWG Nm lb in flexible 0 2 2 5 24 12 3 5 x 0 6 X2 Electrical data DI1 DI2 Rated voltage 24 V in accordance with IEC 61131 2 Voltage range 19 2 28 8 V Residual ripple Max 5 Current consumpt...

Page 54: ...ectrical data 24E GE Rated voltage 24 V in accordance with IEC 61131 2 Voltage range 19 2 28 8 V Residual ripple Max 5 Current consumption See technical data 4 2 1 Polarity reversal protection When po...

Page 55: ...EN 5 1 EtherCAT X4 X5 Labelling Description IN EtherCAT input RJ45 socket with one LED status display for diagnostics OUT EtherCAT output RJ45 socket with two LED status displays for diagnostics i700...

Page 56: ...eration with different encoder types on one double axis module is not possible At the motor encoder terminal X7 X8 a PTC sensor can also be connected and evaluated instead of a KTY sensor A correct se...

Page 57: ...OS 6 SIN On double axis devices there are two of these connections For the assignment to the axes the designations A B are used 7 SIN 8 KTY 9 KTY Shield connection at Sub D housing i700AX007 a b X7 El...

Page 58: ...d with 4 kHz the apparent impedance of the connected resolver must not fall below a value of 65 ohms If smaller impedances are connected the overload protection integrated in the resolver output limit...

Page 59: ...A X8 9 A Ref COS On double axis devices there are two of these connections For the assignment to the axes the designations A B are used 10 n c n c 11 B Ref SIN 12 n c n c 13 Z RS485 14 KTY KTY 15 n c...

Page 60: ...s absolute value encoder 1 Vss with Hiperface protocol Sin cos absolute value encoders are read out by default during initialisation switch on of the supply voltage Then the sin cos signals are evalua...

Page 61: ...s deenergised To open the protection cover press the lock between the clips of the cover down using a screwdriver and swivel the protection cover upwards i700SX1012 Terminal data Conductor cross secti...

Page 62: ...he supply voltage of the motor holding brake must be independent A safely separated supply is not required 87 Voltage range 18 30 V Current consumption Corresponding to the connected brake Terminal cu...

Page 63: ...controlling the brake s Current consumption Corresponding to the connected brake Polarity reversal protection Not relevant X106 Maximum switchable current for connected brakes A E70ACMxx0054xx1xxx E7...

Page 64: ...tion Tightening torque mm2 AWG Nm lb in flexible for the devices E70ACMxx0054xx1xxx E70ACMxx0104xx1xxx E70ACMxx0204xx1xxx E70ACMxx0054xx2xxx E70ACMxx0104xx2xxx E70ACMxx0204xx2xxx E70ACMxx0324xx2xxx 0...

Page 65: ...he cable sheath 3 Stabilise the shield with self adhesive conductive foil 2 recommendation 4 Fix the shield and conductive foil with heat shrinkable tube 3 on the cable sheath 5 The terminals are dire...

Page 66: ...side without any clearance Requirements for the mounting and supporting surface to ensure an EMC compliant installation without the need for additional measures Electrically conductive Free of lacquer...

Page 67: ...provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices This preparation enables easy attachment of the devices and the device sizes 1 b 50 mm and 2 b 100 mm can...

Page 68: ...m kg E70ACPSE0304x 30 350 50 261 410 20 40 452 275 2 5 E70ACPSE0604x 60 350 100 261 5 3 E70ACMxE0054xx1xxx 5 350 50 261 410 20 40 452 275 2 7 E70ACMxE0104xx1xxx 10 2 7 E70ACMxE0204xx1xxx 20 2 7 E70ACM...

Page 69: ...i700S00x c c1 c2 c3 d1 d2 d3 j11 j21 g1 g2 g3 A mm E70ACPSE0304x 30 50 25 25 10 10 390 70 90 6 10 15 E70ACMxE0054xx1xxx 5 E70ACMxE0104xx1xxx 10 E70ACMxE0204xx1xxx 20 E70ACMxE0054xx2xxx 2 5 E70ACMxE010...

Page 70: ...304x 30 350 50 221 410 20 40 452 235 2 1 E70ACPSC0604x 60 350 100 221 5 4 E70ACMxC0054xx1xxx 5 350 50 221 410 20 40 452 235 2 3 E70ACMxC0104xx1xxx 10 2 3 E70ACMxC0204xx1xxx 20 2 3 E70ACMxC0054xx2xxx 2...

Page 71: ...lude the heat transmission between the cooler and the device with a standard heat conducting paste at a film thickness of approx 50 mm Power loss Thermal resistance Tmax Power loss control cabinet Typ...

Page 72: ...3 d1 d2 d3 j11 j21 A mm E70ACPSC0304x 30 50 25 25 10 10 390 90 70 E70ACMxC0054xx1xxx 5 E70ACMxC0104xx1xxx 10 E70ACMxC0204xx1xxx 20 E70ACMxC0054xx2xxx 2 5 E70ACMxC0104xx2xxx 2 10 E70ACPSC0604x 60 50 E7...

Page 73: ...e suitable for factory and field wiring connection when the suitability of the intended mating connection has been determined All Cold Plate devices E70ACPxC and E70ACMxC are intended to be mounted wi...

Page 74: ...cords de destination soient compatibles Tous les appareils de type Cold Plate E70ACPxC et E70ACMxC sont destin s tre mont s en combinaison avec un radiateur adapt en vue de l application finale Afin d...

Page 75: ...Mechanical installation 5 l 75 EDS700ACBA EN 5 1...

Page 76: ...350 50 221 410 20 40 452 235 60 2 8 E70ACPSD0604x 60 350 100 221 7 3 E70ACMxD0054xx1xxx 5 350 50 221 410 20 40 452 235 60 3 0 E70ACMxD0104xx1xxx 10 3 0 E70ACMxD0204xx1xxx 20 3 0 E70ACMxD0054xx2xxx 2...

Page 77: ...outs Tolerance 0 5 mm Corner radius R 1 2 mm Evenness to the seal 0 5 mm Fixing holes Tolerance 0 25 mm Seal Use thread sealant Bar reinforcement suggestion Flat material 5 20 400 mm Power loss Type P...

Page 78: ...1 d2 d3 d4 d5 j11 j21 A mm E70ACPSD0304x 30 35 340 50 25 25 10 10 390 15 35 90 70 E70ACMxD0054xx1xxx 5 E70ACMxD0104xx1xxx 10 E70ACMxD0204xx1xxx 20 E70ACMxD0054xx2xxx 2 5 E70ACMxD0104xx2xxx 2 10 E70ACP...

Page 79: ...ipation of the power loss The device version in push through design E70ACxxD serves to separate the heatsink losses from the other device losses and dissipate them from the control cabinet This serves...

Page 80: ...th the required cooling should be checked The measurement has to be executed at the points MP defined in the illustration for the heatsink cross section Fig 5 3 Positions of the measuring points centr...

Page 81: ...Cooling by means of natural convection Required Unhindered ventilation by means of natural convection no fan required Ambient temperature Tamb 40 C Permissible Operation with reduced output current Ia...

Page 82: ...protection IP54 The mounting has to be carried out properly at a mounting position with sufficient rigidity The mounting frame accessories serve to achieve the sufficient rigidity more easily 0 1 Exa...

Page 83: ...tion according to UL If a control cabinet plant is to be approved according to UL the following has to be considered The device version in push through design is made for the installation in the contr...

Page 84: ...nnection has been determined Pusch trough devices E70ACPxD and E70ACMxD which are intended to be used with external forced ventilation or natural convection Forced ventilation Ratings at surrounding a...

Page 85: ...xD et E70ACMxD destin s tre utilis s avec un syst me de ventilation forc e externe ou convection naturelle Ventilation forc e Caract ristiques assign es valables pour une temp rature ambiante maximale...

Page 86: ...tective measures Implement the actions required in the EN 61800 5 1 Especially Fixed installation PE connection must conform to standards PE conductor diameter 10 mm2 or PE conductor must be connected...

Page 87: ...is module Power section Power section Control section Control section X1 Safety system X20 Digital inputs and outputs X2 Digital inputs X21 24 V voltage supply X3 24 V voltage supply X100 AC mains X10...

Page 88: ...of the possible monitoring modes Only use motors which have a suitable insulation for the inverter operation Insulation resistance min 1 5 kV min du dt 5 kV ms When using motors with an unknown insul...

Page 89: ...ed For E70ACPS0304x AC DC power supply module only Suitable for use on a circuit capable of delivering not more than 100 k rms symmetrical amperes 480 V max when protected by class J T or G fuses or p...

Page 90: ...wed by C followed by suffixes are intended to be mounted with adequate heat sink assemblies In order to determine the acceptability of these assemblies the equipment shall be subjected to temperature...

Page 91: ...d livrer plus de 100 k amp res sym triques eff maximum 480 V avec protection par des fusibles de calibre J T ou G ou par un disjoncteur pouvoir de coupure nominal d au moins 100 k amp res sym triques...

Page 92: ...tre dot s des radiateurs appropri s Afin d tablir si ces entit s remplissent les conditions d acceptabilit il convient de soumettre l quipement des tests de temp rature Les tests de temp rature sont...

Page 93: ...lated or nickel plated copper braid Using braided shields with an overlap rate 70 and an overlap angle of 90 Keeping unshielded cable ends as short as possible Use system cables or shielded cables for...

Page 94: ...3 Bundling of cables in the conduit 4 Control cables and supply voltage unshielded 5 System cables EtherCAT communication bus scope of supply 6 System cable for feedback servo control Integrated shiel...

Page 95: ...distance to adjacent cables If cables are routed together in a cable duct or if longer cable lengths are used we recommend the use of shielded cables e g between two control cabinets The integrated D...

Page 96: ...control cables it only crosses mains cables and control cables at right angles it is not interrupted If the motor cable must be opened all the same e g due to chokes contactors or terminals The unshi...

Page 97: ...mounting plate with a surface as large as possible No DIN rail mounting Optimum cable routing The motor cable is optimally installed if it is separated from mains cables and control cables it crosses...

Page 98: ...A EN 5 1 Continuation of cable routing Separation of the hot motor cable from the control signal and mains cables Never install motor and signal cables in parallel and only cross at right angles The c...

Page 99: ...rier without opening Power cables Signal cables EMVallg001 Fig 6 3 Cable routing in the cable duct with barrier Cover Communication cables Cable duct Measuring cables Analog cables Control cables Powe...

Page 100: ...er component part with a minimum distance of 100 mm l Use motor choke motor filter Install additional unshielded cables inside the motor cable e g for motor temperature monitoring Install and shield a...

Page 101: ...s in the event of an error earth fault The separation is carried out on the power supply modules by the removal of screws Overview of the measures The measures can be carried out easily They are prepa...

Page 102: ...point IT systems Permissible if an earth fault is detected and eliminated by suitable mechanisms as soon as possible l An earth fault on the motor side with a switching frequency of 4 kHz or 8 kHz ca...

Page 103: ...rated PE conductor connection How to proceed Use the swivel hook to establish the PE conductor connection of the devices Loosen the screws Turn the swivel hook into the right position Fasten the screw...

Page 104: ...tion 6 l 104 EDS700ACBA EN 5 1 6 5 2 Integrated DC bus connection Establish the DC bus connection from the power supply module up to the last axis module i700A00x Terminal data Conductor cross section...

Page 105: ...ormation Rated data Assignment Circuit diagram for the electrical connection Interconnections required for the power supply module Connections and elements Info X20 1 Digital inputs 47 X20 2 Digital o...

Page 106: ...19 2 28 8 V DO1 DO2 GD DI1 DI2 DI3 X100 PE L3 L2 L1 Rb1 PE Rb2 X103 X102 UG UG X101 Rb 3 PE AC 400 480 V L1 L2 L3 N PE F1 F3 K1 Z F4 K1 K1 0 I Rb J E70AC P 1 i700xxx Fig 10 Basic circuit diagram powe...

Page 107: ...ternal 24 V supply 54 X4 EtherCAT IN 55 X5 EtherCAT OUT Servo control feedback alternative X7 resolver 57 X8 encoder 59 X101 DC bus voltage UG 61 X102 DC bus voltage UG X108 Motor A 64 X107 Motor B X1...

Page 108: ...24 V 19 2 28 8 V GE 24E DC 24 V 19 2 28 8 V 2 X4 X5 R R DC 24 V 4 X105 24E GE M BD1 BD2 X106 PE W V U X108 M 3 UG UG UG UG E70AC M 1 3 i700S0012 A Fig 11 Basic circuit diagram axis modules E70ACM 1 i7...

Page 109: ...E 24E DC 24 V 19 2 28 8 V 2 X4 X5 R R DC 24 V 4 X105 24E GE M BD1 BD2 X106 PE W V U X108 M 3 UG UG UG UG E70AC M 1 3 R A A A A A 2 i700S0012 B Fig 12 Basic circuit diagram axis modules E70ACM 2 i700 d...

Page 110: ...drive system When several controllers are operated in a DC bus connection DC bus this offers the following advantages Energy exchange between controllers in generator mode braking and motor mode opera...

Page 111: ...rated data The spacial arrangement of the DC power supply modules in the network can be selected freely according to the requirements Examples Arrangement of DC power supply modules to the left and r...

Page 112: ...the DC bus of several controllers The DC supply module is equipped with an integrated brake chopper to which you can connect a brake resistor Components to be used i700 device series Other device ser...

Page 113: ...rallel in order to increase the DC supply power and or the braking power For the central connection of power supply modules operated in parallel to the AC mains the filters must be dimensioned as coll...

Page 114: ...If the regenerative energy produced by a drive system is to be fed back to the AC mains a regenerative power supply module of the Servo Drives 9400 device series can be used A brake chopper to which a...

Page 115: ...70ACMxx0104xx2xxx 18 4 330 100 E70ACMxx0204xx2xxx 37 3 720 34 E70ACMxx0324xx2xxx 59 5 1080 34 Tab 7 1 DCbus DC bus 7 4 2 DC supply power The parameters relevant for the selection of a supply unit with...

Page 116: ...E94ARNE0134 E94AZMR0264xDB 15 0 44 9 3 11 3 12 22 4 60 11 3 120 E94ARNE0244 E94AZMR0474xDB 27 0 81 1 3 20 3 12 43 60 20 3 120 Tab 7 2 480 V Power supply ULr 480 V Cycle 1 Cycle 2 Type PDC 100 kW Pol t...

Page 117: ...rconnected devices are operated with rated current and speed Mains chokes are not required if the power of the entire network is less than 50 of the added continuous powers of all interconnected devic...

Page 118: ...quirements of the drive network are calculated by adding the individual performances occurring at the same time Positive results show the AC requirements for the dimensioning of the power supply units...

Page 119: ...e the required power arithmetic mean The overload requirements must be within the permissible range 7 4 2 3 min cycle 1 min overload with 150 and 2 min recovery time with 75 15 s cycle 3 s overload wi...

Page 120: ...n Number of devices in the drive system The supplying device must be able to provide the required power that is calculated 7 5 6 Determining the regenerative power requirements With the regenerative...

Page 121: ...the brake resistors must lead to power off otherwise the brake resistors or devices may be destroyed The brake choppers are protected by changing the duty cycle or switching them off temporarily They...

Page 122: ...um sum of all motor cable lengths S lmot must be observed Without a mains choke 4 axes x 50 m 200 m Switching frequency 4 8 kHz With the mains chokes assigned 10 axes x 50 m 500 m If the number of axe...

Page 123: ...xes x 50 m 500 m If the number of axes deviates S lmot can be determined from the following diagram C2 RFI C2 MF 2 4 6 8 10 12 14 16 18 20 n 50 100 150 200 250 300 350 400 450 500 S l m mot E70EMVCX00...

Page 124: ...e specially dimensioned Note To observe EMC category C2 measures must be carried out on the device internal EMC filters of the drive components in the network system The measures for the individual de...

Page 125: ...otor circuit configuration star delta It must be adapted to the output voltage of the controller the in phase connection of the motor direction of rotation whether the drive mechanically can be discon...

Page 126: ...rt circuit acknowledgement required HIGH 24 V supply voltage ok module ready for operation Acknowledgement of the status messages of the power supply modules by means of Applying of 24 V HIGH at input...

Page 127: ...inking Optical device identification simultaneously with red ERR red ERR off Axis module ready for operation no error axis A and B is ON Error fault device Error fault axis A or B fast blinking Optica...

Page 128: ...stallation expenditure is reduced In comparison to the use of standard safety engineering drive based safety increases machine functionality and availability Integrated safety engineering E70ACMxxxxx4...

Page 129: ...d EN ISO 138492 Thisincludes i a Switches relays with at least IP54 enclosure Control cabinet with at least IP54 enclosure Please refer to EN ISO 13849 1 and EN ISO 138492 for all further requirements...

Page 130: ...hine the manufacturer of the machine must conduct a hazard analysis according to Machinery Directive 2006 42 EC to determine the hazards associated with the application of the machine The Machinery Di...

Page 131: ...nently stored in the component and can be read out via an object For the STO safety function of the i700 device series no special examination is specified Therefore the mission time cannot be reset vi...

Page 132: ...of test A complete test comprises the following Documenting the plant including the safety functions Creating an overview screen of the plant Describing the plant Describing the safety equipment Docum...

Page 133: ...quirements IEC 61508 Part 1 7 Functional safety of electrical electronic programmable electronic safety related systems EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requiremen...

Page 134: ...e sensors are units with 2 channel semiconductor outputs OSSD outputs With the integrated safety system of this device series test pulses 1 ms for monitoring the outputs and cables are permissible The...

Page 135: ...ng to EN ISO 13849 1 Danger If the request for the safety function is cancelled the drive will restart automatically You must provide external measures which ensure that the drive only restarts after...

Page 136: ...ory of the application There is no monitoring for short circuits Terminal X1 Specification Unit min typ max The input channels comply with the IEC 61131 2 standard type 1 SIA SIB Low signal V 3 0 5 Hi...

Page 137: ...ars Mission time Safety related parameters acc to EN ISO 13849 1 Specification Value Comment Performance Level e Category 4 MTTFd high 71285 years Diagnostic coverage DC high 99 Note on safety related...

Page 138: ...IB GS SIA B SIB GS SIA A X1 i700M00x Fig 14 Wiring of X1 X1 Connection of integrated safety system A 1 axis module B Additionally for 2 axis module SIA Safety system input channel A SIB Safety system...

Page 139: ...formation on the accessories in the catalogue to this product series 11 1 Overview Coordinated accessories for i700 Mains chokes RFI filters and mains filters Brake resistors 24 V power supply units T...

Page 140: ...1 Basic circuit diagram Consider the following criteria when using mains chokes Mains chokes are always required if all interconnected devices are operated with rated current and speed Mains chokes a...

Page 141: ...Increase of the available mains power by approx 50 Reduction of the transient mains current at short term power off Reduction of the mains current to approx 2 3 of the value without mains choke This i...

Page 142: ...r compliance with the requirements acc to EN 61800 3 Mains filters are a combination of mains choke and RFI filter in one housing Voltage Freq Current A Current A Number of phases V Hz max 45 C max 55...

Page 143: ...stors Power supply module Brake resistor Resistance Continuous power Quantity of heat R W P W QB kWs E70ACPSx0304x ERBP027R200W 27 200 30 ERBS027R600W 27 600 90 ERBS027R01K2 27 1200 180 E70ACPSx0604x...

Page 144: ...e available for supplying the control electronic with an 24 V supply Mains Secondary Type VLN V ILN A VDC V IDC A EZV1200 000 230 1 N PE AC 0 8 24 22 5 28 5 5 EZV2400 000 1 2 10 EZV4800 000 2 3 20 EZV...

Page 145: ...0484xA1xxx E70ACMxx0644xA1xxx E70ACMxx0054xA2xxx E70AZEVK002 E70ACMxx0104xA2xxx E70ACMxx0204xA2xxx E70AZEVK004 E70ACMxx0324xA2xxx E70ACPSx0304x E70AZEVK005 E70AZEVK007 for parallel connection E70ACPSx...

Page 146: ...ew Terminals 11 l 146 EDS700ACBA EN 5 1 Kit E70AZEVK 005 006 007 X100 L3 L2 L1 PE 1 1 X20 A DI3 DI2 DI1 1 A 1 A X20 B GD DO2 DO1 1 B 1 B X21 GE 24E 1 1 X103 PE Rb2 Rb1 1 1 X101 X102 UG UG 2 PE 1 1 50...

Page 147: ...Accessories overview Terminals 11 l 147 EDS700ACBA EN 5 1 E70AZEVK001 i700ZM001 A...

Page 148: ...Accessories overview Terminals 11 l 148 EDS700ACBA EN 5 1 E70AZEVK002 i700ZM001 C...

Page 149: ...Accessories overview Terminals 11 l 149 EDS700ACBA EN 5 1 E70AZEVK003 i700ZM001 B...

Page 150: ...Accessories overview Terminals 11 l 150 EDS700ACBA EN 5 1 E70AZEVK004 i700ZM001 D...

Page 151: ...Accessories overview Terminals 11 l 151 EDS700ACBA EN 5 1 E70AZEVK005 i700ZP005 a...

Page 152: ...Accessories overview Terminals 11 l 152 EDS700ACBA EN 5 1 E70AZEVK006 i700ZP005 b...

Page 153: ...3 EDS700ACBA EN 5 1 E70AZEVK007 In order to wire the UG and UG connections the Power Supply Kit UG PE designation E70AZEVK007 isrequired In addition to the connectors for UG it also contains a connect...

Page 154: ...eries By means of the DC terminal a connection to the busbar system of the DC bus can be established using a cable Distribution of the installation to several rows groups or control cabinets Energy ex...

Page 155: ...ough technique The E70AZMBHM00x mounting frames make it easier to stabilise and seal the cutouts when the push through technique is applied Threads for frames and devices are integrated The frames can...

Page 156: ...11 l 156 EDS700ACBA EN 5 1 11 9 EMC accessories 11 9 1 Shield mounting EZAMBHX mm EZAMBHXM006 E94AZJS003 2 18 20 4 15 EZAMBHXM003 E94AZJS007 3 19 30 10 20 EZAMBHXM004 E94AZJS024 4 27 30 15 28 EZAMBHXM...

Page 157: ...Accessories overview EMC accessories Shield mounting 11 l 157 EDS700ACBA EN 5 1 ezamb_001 EZAMBKBM 10 mm 8 30 mm...

Page 158: ...ns Terms 9 110 Device features 20 Device protection 18 86 Diagnostics 126 Display functions 126 dissipation of the increased power loss 79 E EC Dual Use Regulation 21 Electrical installation 86 138 EM...

Page 159: ...nsfer 19 Product description 20 Proof test interval 131 Protection of persons 18 Push through technique installation material 155 R Requirements motor cable 30 Residual hazards 18 130 RFI filter 142 R...

Page 160: ...N 5 1 V Validity documentation 7 Voltage supply external 46 54 W Waste disposal 16 Wiring in the control cabinet 97 outside of the control cabinet 99 X1 138 X100 48 X103 50 X105 62 X107 64 X108 64 X2...

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Page 162: ...31855 Aerzen GERMANY HR Hannover B 205381 Service Lenze Service GmbH Breslauer Stra e 3 32699 Extertal GERMANY 49 5154 82 0 008000 2446877 24 h helpline 49 5154 82 2800 49 5154 82 1112 lenze lenze com...

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Lenze E70AC Series, Hardware Manual

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