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Page 27

 3 − Do not remove the tape until you are ready to install

new component. Quickly install the replacement com-
ponent.

 4 − Evacuate the system to remove any moisture and other

non−condensables.

The SPB*H4 system MUST be checked for moisture
any time the sealed system is opened.

Any moisture not absorbed by the polyol ester oil can be re-
moved by triple evacuation. Moisture that has been ab-
sorbed by the compressor oil can be removed by replacing
the drier.

IMPORTANT

Evacuation of system only will not remove mois-
ture from oil. Drier must be replaced  to eliminate
moisture from POE oil.

VI − MAINTENANCE

In order to maintain the warranty on this equipment, the
SPB*H4 system must be serviced annually and a record of
service maintained. The following should be checked be-
tween annual maintenance:

A − Outdoor Unit

 1 − Clean and inspect the outdoor coil. The coil may be

flushed with a water hose. Ensure the power is turned
off before you clean the coil.

 2 − Condenser fan motor is pre−lubricated and sealed. No

further lubrication is needed.

 3 − Visually inspect connecting lines and coils for evidence

of oil leaks.

 4 − Check wiring for loose connections.

 5 − Check for correct voltage at unit (unit operating).

 6 − Check amp−draw condenser fan motor.

Unit nameplate _________ Actual ____________ .

NOTE  If owner complains of insufficient cooling, the unit
should be gauged and refrigerant charge checked. Refer to
section on refrigerant charging in this instruction.

 1 − Clean and inspect condenser coil. (Coil may be flushed

with a water hose after disconnecting power).

 2 − Visually inspect all connecting lines, joints and coils for

evidence of oil leaks.

B − Indoor Coil

 1 − Clean coil, if necessary.

 2 − Check  connecting  lines  and  coils  for  evidence  of  oil

leaks.

 3 − Check the condensate line and clean it if necessary.

C − Indoor Unit

 1 − Clean or change filters.
 2 − Adjust blower speed for cooling. Measure the pressure

drop over the coil to determine the correct blower CFM.
Refer to the unit information service manual for pressure
drop tables and procedure.

 3 −

Belt Drive Blowers − 

Check belt for wear and proper ten-

sion.

 4 − Check all wiring for loose connections
 5 − Check for correct voltage at unit (blower operating).
 6 − Check amp−draw on blower motor

Unit nameplate_________ Actual ____________.

VII − BRAZING

Before brazing remove access panels and any piping pan-
els to avoid burning off paint. Be aware of any components
ie, service valves, reversing valve, pressure switches that
may be damaged due to brazing heat.
When making line set connections, use 1 to 2 psig dry nitro-
gen to purge the refrigerant piping. This will help to prevent
oxidation into the system.

WARNING

Danger of explosion: Can cause equipment damage,
injury or death. When using a high pressure gas such
as dry nitrogen to pressurize a refrigeration or air
conditioning system, use a regulator that can control
the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

 1 − .Cut ends of copper square (free from nicks or dents).

Debur the ends. The pipe must remain round, do not
pinch end of line.

 2 − Wrap wet rag around any components that may be da-

maged.

 3 − Use silver alloy brazing rods (5 or 6 percent minimum

silver alloy for copper to copper brazing or 45 percent
silver alloy for copper to brass or copper to steel braz-
ing) which are rated for use with HCFC−22 and
HFC−410A refrigerant.

 4 − After brazing quench the joints with a wet rag to prevent

possible heat damage to any components.

Summary of Contents for SPBH4 Series

Page 1: ...ng excessive force or rapid motion can result in personal injury Be aware of and use caution when working near these areas during installation or while servicing this equipment Information contained i...

Page 2: ...meter in 5 16 5 16 5 16 No of rows 2 2 2 Fins per inch 22 22 22 Outdoor Fan Diameter in 22 22 26 No of blades 4 4 3 Motor hp 1 6 1 4 1 3 Cfm 3150 3980 4380 Rpm 844 836 850 Watts 215 305 280 Shipping D...

Page 3: ...meter in 5 16 5 16 5 16 No of rows 2 2 2 Fins per inch 22 22 22 Outdoor Fan Diameter in 22 22 26 No of blades 4 4 3 Motor hp 1 6 1 4 1 3 Cfm 3150 3980 4380 Rpm 844 836 850 Watts 215 305 280 Shipping D...

Page 4: ...ed equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning or installation and operation in a corrosive atmosphere chlorine f...

Page 5: ...s clear the slots see figure 1 De tail B 3 Move panel down until lip of upper tab clears the top slot in corner post see figure 1 Detail A Position and Install Panel Position the panel almost parallel...

Page 6: ...Unit may have multiple power supplies 2 Dual Capacitor C12 The compressor and fan in SPB H4 series units use perma nent split capacitor motors The capacitor is located inside the unit control box see...

Page 7: ...ill enter a lockout condition The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control board or by shorting the TEST pins between 1 and 2 seconds All...

Page 8: ...ge line tempera ture shown in figure 7 exceeds a temperature of 300 F 148 C during compressor operation the board will de en ergize the compressor contactor output and the defrost output if active The...

Page 9: ...he actual difference between the clear coil and frosted coil temperatures exceeds the maxi mum difference allowed by the control a defrost cycle will be initiated IMPORTANT The demand defrost control...

Page 10: ...e Demand Defrost Control Y1 Active Place a jumper on TEST pins for longer than one second but less than two seconds Clears any short cycle lockout and five strike fault lockout function if applicable...

Page 11: ...refrigerant charge in system 3 Improper metering device installed or incorrect operation of metering device 4 Incorrect or improper sensor location or connection to sys tem 1 Remove any blockages or r...

Page 12: ...he liquid is worked toward the center of the scroll and is discharged Due to its efficiency the scroll compressor is capable of drawing a much deeper vacuum than reciprocating com pressors Deep vacuum...

Page 13: ...ing mecha nism to open two by pass ports in the first compression pocket of the scrolls in the compressor The internal sole noid is activated by a 24 volt direct current solenoid coil The coil power r...

Page 14: ...TE Block outdoor coil to maintain a minimum of 375 psig during testing 7 Record all of the readings for the Y1 demand on table 3 8 Close switch to energize Y2 demand 9 Allow pressures and temperatures...

Page 15: ...Confirm internal unloader solenoid has prop er resistance 1 Shut all power off to unit main and low voltage 2 Unplug the molded plug from the compressor solenoid 2 pin fusite 3 Using a volt meter set...

Page 16: ...d when the pressure drop across the filter drier is greater than 4 psig To safeguard against moisture entering the system follow the steps in section IV sub section B Evacuating the System when replac...

Page 17: ...OR COIL COIL SENSOR FIGURE 19 SPB H4 HEATING CYCLE SHOWING MANIFOLD GAUGE CONNECTIONS OUTDOOR COIL EXPANSION CHECK VALVE BI FLOW FILTER DRIER TO HFC 410A DRUM LOW PRESSURE HIGH PRESSURE COMPRESSOR REV...

Page 18: ...p with an adjustable wrench 2 Use a service wrench with a hex head extension to back the stem out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16...

Page 19: ...410A into the line set and indoor unit Weigh in a trace amount of HFC 410A A trace amount is a maxi mum of 2 ounces 57 g or 3 pounds 31 kPa pressure Close the valve on the R 410A cylinder and the valv...

Page 20: ...pump and disconnect the manifold gauge center port hose from vacuum pump Attach the manifold center port hose to a nitrogen cylin der with pressure regulator set to 150 psig 1034 kPa and purge the hos...

Page 21: ...ose in table 2 If subcooling value is greater than shown recover some refrigerant if less add some refrigerant TABLE 2 SPB036H4 Subcooling Values for Charging Second Stage High Capacity SSB H4S41Y thr...

Page 22: ...309 75 334 72 323 70 40 4 4 322 92 354 89 318 69 50 10 336 113 381 108 329 82 1 These are most popular match up pressures Indoor match up indoor air quality and indoor load cause pressures to vary 2...

Page 23: ...airflow as illustrated in figure 23 to be sure the indoor airflow is as required Make any air flow adjustments before continuing with the following procedure 2 Measure outdoor ambient temperature dete...

Page 24: ...17 7 0 0 CBX32MV 068 16 10 0 3 CH33 60D 2F 18 4 0 2 CH33 62D 2F 15 10 0 4 CR33 60 40 4 0 2 CX34 60D 6F 18 4 0 2 CX34 62D 6F 16 8 0 2 Table 8 SSB060H4S44Y INDOOR HEAT MATCHUP PUMP Target Subcooling Hea...

Page 25: ...036 230 22 7 0 9 CBX27UH 042 230 24 11 3 0 CBX32M 036 22 7 0 9 CBX32MV 036 22 7 0 9 CBX32MV 048 24 11 3 0 CBX40UHV 030 22 7 0 9 CBX40UHV 036 22 7 0 9 CBX40UHV 042 24 11 3 0 CBX40UHV 048 24 11 3 0 CH33...

Page 26: ...469 5 37 111 4 68 194 1 99 312 7 130 475 6 38 113 6 69 197 3 100 317 2 131 481 6 39 115 8 70 200 6 101 321 8 132 487 8 40 118 0 71 203 9 102 326 4 133 494 0 41 120 3 72 207 2 103 331 0 134 500 2 42 1...

Page 27: ...ils for evidence of oil leaks B Indoor Coil 1 Clean coil if necessary 2 Check connecting lines and coils for evidence of oil leaks 3 Check the condensate line and clean it if necessary C Indoor Unit 1...

Page 28: ...Page 28 VIII WIRING DIAGRAM AND SEQUENCE OF OPERATION...

Page 29: ...Page 29 Figure 26 Unit Wiring Diagram 036 and 048 Sizes SPB H4S45Y...

Page 30: ...Page 30 Figure 27 Unit Wiring Diagram 060 Size Only SPB H4S45Y...

Page 31: ...he defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid plug converts the 24volt AC outputs to a 24volt DC signal input to the L34 internal h...

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