background image

Page 23

XP15 SERIES

24 TUBES

UP

SLEEVE

AMBIENT SENSOR 

− Extend tip

of plastic sensor just outside of
plastic sleeve.

Place ambient sensor and wire
from DCB inside of plastic sleeve
and route through gap between
corner post and coil support as
shown. Secure with wire tie.

WIRE TIE

COIL SENSOR

 − Clip coil temperature sensor from the

DCB on the return bend shown on models as follows:

MODELS −024, −036 AND −042

MODELS −048 AND −060

12 TUBES
UP

NOTE − No discharge sensor used;
replaced by 10K resistor.

Figure 32. Heat Pump Unit Sensor Locations

Five−Strike Lockout Safety Function

The five−strike lockout safety function is designed to
protect the unit’s compressor from damage. The DCB
monitors for an active state on the DCB’s Y1 input as
referenced in figure 31 on page 21. When the Y1 input is
active the internal control logic of the DCB will do the
following:

S

Count any HI−PS and LO−PS pressure switch trips
(open and close).

S

If

 

a pressure switch trips four times during the current

active state on the Y1 input, then the DCB’s control
logic will reset the pressure switch trip counter to zero
at the end of currently active Y1 input state.

S

If the pressure switch opens for a fifth time during the
current Y1 input state, the DCB will enter a lockout
condition.

The system will require servicing to determine the cause of
the pressure switch condition. Once the condition has
been rectified, use the following procedure to reset the
DCB

.

DEFROST SYSTEM SENSORS

Sensors connect to the DCB through a field-replaceable
harness assembly that plugs into the DCB. Through the
sensors, the DCB detects outdoor ambient and coil
temperature fault conditions. As the detected temperature
changes, the resistance across the sensor changes.
Sensor resistance values can be checked by ohming
across pins shown in table 15.

NOTE − When checking the ohms across a sensor, be
aware that a sensor showing a resistance value that is not
within the range shown in table 15, may be performing as
designed. However, if a shorted or open circuit is detected,
then the sensor may be faulty and the sensor harness will
need to be replaced.

Table 15. Sensor Temperature / Resistance Range

Sensor

Temperature
Range °F (°C)

Resistance values
range (ohms)

Pins/Wire
Color

Outdoor

−35 (−37) to 120
(48)

280,000 to 3750

3 and 4
(Black)

Coil

−35 (−37) to 120
(48)

280,000 to 3750

5 and 6
(Brown)

Note: Sensor resistance increases as sensed temperature
decreases.

Ambient Sensor

The ambient sensor as illustrated in

figure 32 on page 23 considers outdoor temperatures
below −35°F (−37°C) or above 120°F (48°C) as a fault. If the
ambient sensor is detected as being open, shorted or out
of the temperature range of the sensor, the DCB will not
perform demand defrost operation. The DCB will revert to
time/temperature defrost operation and will display the
appropriate fault code. Heating and cooling operation will
be allowed in this fault condition.

Coil Sensor

The coil temperature sensor as illustrated

in figure 32 on page 23, considers outdoor temperatures
below −35°F (−37°C) or above 120°F (48°C) as a fault. If the
coil temperature sensor is detected as being open, shorted
or out of the temperature range of the sensor, the DCB will
not perform demand or time/temperature defrost
operation and will display the appropriate fault code.
Heating and cooling operation will be allowed in this fault
condition.

NOTE − Within a single room thermostat demand, if
five−strikes occur, the DCB will lock out the unit. The DCB’s
24 volt power R must be cycled OFF, or the TEST pins on
DCB must be shorted between 1 to 2 seconds to reset the
DCB.

DCB OPERATIONAL MODES

The DCB has four basic operational modes which are
TEST, NORMAL CALIBRATION and DEFROST.

Summary of Contents for Signature XP15-024

Page 1: ...ping and Packing List 1 Unit Dimensions 2 General Information 2 Recovering Refrigerant from Existing System 4 Positioning New Outdoor Unit 5 Removing Panel 6 Electrical Connections 7 New or Replacemen...

Page 2: ...will expose you to fiberglass wool dust Breathing this may cause lung cancer Fiberglass wool is known to the State of California to cause cancer Fiberglass wool may also cause respiratory skin and eye...

Page 3: ...rvice Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap using an appropriately sized wrench 2 Connect gauge to the...

Page 4: ...e 90 To close rotate Stem clockwise 90 Service Port Service Port Cap STEM CAP Valve Stem Open to line set when valve is closed to both line set and unit when valve is open Figure 3 Ball Type Service V...

Page 5: ...r as possible from the property line When possible do not install the unit directly outside a window Glass has a very high level of sound transmission For proper placement of unit in relation to a win...

Page 6: ...side louvered panels to expose the unit base pan Install the brackets as illustrated in figure 10 using conventional practices replace the panels after installation is complete IMPORTANT Using field p...

Page 7: ...panel firmly throughout this procedure Rotate bottom corner of panel away from hinged corner post until lower three tabs clear the slots as illustrated in figure 12 detail B 3 Move panel down until li...

Page 8: ...pply to unit from a properly sized disconnect switch as illustrated in figure 15 4 Ground unit from ground lug as illustrated in figure 15 to unit disconnect switch or to an earth ground Figure 14 Typ...

Page 9: ...te the following points S Model XP15 and size e g 060 of unit S Line set diameters for the unit being installed from table 3 S Number of elbows and if there is a rise or drop of the piping Line sets f...

Page 10: ...ruction Shown STRAP LIQUID LINE TO VAPOR LINE METAL SLEEVE AUTOMOTIVE MUFFLER TYPE HANGER WALL STUD VAPOR LINE WRAPPED IN ARMAFLEX LIQUID LINE ANCHORED HEAVY NYLON WIRE TIE STRAP LIQUID LINE TO VAPOR...

Page 11: ...o protect the base paint Also shield the light maroon R 410A sticker 5 Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on the liquid line...

Page 12: ...gerant added to the system earlier is measurable with a leak detector 11 After leak testing disconnect gauges from service ports Removing Service Valve Port Core Remove both of the outdoor unit s serv...

Page 13: ...system NOTE A single system flush should remove all of the mineral oil from the existing refrigerant lines and indoor unit coil A second flushing may be done using clean refrigerant if insufficient am...

Page 14: ...nit s service port cores liquid and vapor as illustrated in figure 24 DO NOT INSTALL CAPS AT THIS TIME INSTALL SERVICE PORT CORES OUTDOOR UNIT LIQUID AND VAPOR SERVICE VALVES Figure 24 Typical Service...

Page 15: ...er evacuation is complete open the liquid line and vapor line service valves to release the refrigerant charge contained in outdoor unit into the system 4 Replace the stem caps and tighten as specifie...

Page 16: ...4 Adjust the fan speed See indoor unit instructions to in crease decrease fan speed Changing air flow affects all temperatures recheck tempera tures to confirm that the temperature drop and DT are wit...

Page 17: ...record it in the SAT space 8 Subtract LIQ temp from SAT temp to determine subcooling record it in SC space 9 Compare SC results with table below being sure to note any additional charge for line set...

Page 18: ...48C 7 5 0 7 CH33 49C 5 5 0 12 CH33 62D 5 7 0 14 CR33 48C 37 4 0 5 CR33 50 60 32 5 0 10 CX34 31 15 4 0 0 CX34 38 SN 6007 and after 4 4 0 3 CX34 38 before SN 6007 13 4 0 3 CX34 43 7 5 0 7 CX34 44 48 13...

Page 19: ...GHT An emergency heat function is designed into some room thermostats This feature is applicable when isolation of the outdoor unit is required or when auxiliary electric heat is staged by outdoor the...

Page 20: ...running only briefly 1 Thermostat demand signal is intermittent 2 Time delay relay or DCB is defective 3 If high pressure switch is present see Flash Code 2 information 4 If low pressure switch is pre...

Page 21: ...Check or Service LED or it may come on solid Confirm fault by observing and interpreting the code from the LSOM yellow alert LED at the unit Defrost System DEFROST CONTROL BOARD DCB FUNCTION The DCB...

Page 22: ...nal sounds that may occur while the unit is cycling in and out of the defrost mode When a jumper is installed on the DELAY pins the compressor will be cycled off for 30 seconds going in and out of the...

Page 23: ...istance values can be checked by ohming across pins shown in table 15 NOTE When checking the ohms across a sensor be aware that a sensor showing a resistance value that is not within the range shown i...

Page 24: ...e installed or incorrect operation of metering de vice 4 Incorrect or improper sensor location or connection to system 1 Remove any blockages or restrictions from coils and or fans Check indoor and ou...

Page 25: ...the Demand Defrost Control Y1 Active Place a jumper on TEST pins for longer than one second but less than two seconds Clears any short cycle lockout and five strike fault lockout function if applicabl...

Page 26: ...the start of each heating and cooling season the following service checks should be performed by a qualified service technician First turn off electrical power to the unit prior to performing unit mai...

Page 27: ...ing cycle when temperatures are below 45 F 7 C An electronic control activates a defrost cycle lasting 5 to 15 minutes at preset intervals to clear the outdoor coil of the frost S During the defrost c...

Page 28: ...5 include the following also see Engineering Handbook for more details S Compressor starter kit S Low ambient kit S Vapor line drier S Wire tie kit S Snow Guard X8782 S Snow Shield Kit 44W14 Start Up...

Reviews: