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Page 8

TABLE 4

System Operation Monitor LED Troubleshooting Codes

Status LED Condition

Status LED Description

Status LED Troubleshooting Information

Green Power" LED ON

Module has power

24VAC control power is present at the module terminal.

Green Power" LED OFF

Module not powering up

Determine/verify that both R and C module terminals are connected and
voltage is present at both terminals.

Red Trip" LED ON

System and compressor
check out OK

1.

Verify Y terminal is connected to 24VAC at contactor coil.

2.

Verify voltage at contactor coil falls below 0.5VAC when off.

3.

Verify 24VAC is present across Y and C when thermostat

demand signal is present; if not present, R and C wires are reversed.

Thermostat demand signal
Y1 is present, but compres-
sor not running

1.

Compressor protector is open.

2.

Outdoor unit power disconnect is open.

3.

Compressor circuit breaker or fuse(s) is open.

4.

Broken wire or connector is not making contact.

5.

Low pressure switch open if present in the system.

6.

Compressor contactor has failed to close.

Red Trip" & Yellow
Alert" LEDs Flashing

Simultaneous flashing.

Indicates that the control circuit voltage is too low for operation.

Yellow Alert" Flash
Code 1*

Long Run Time

 − 

Compressor is running 
extremely long run cycles

1.

Low refrigerant charge.

2.

Evaporator blower is not running.

3.

Evaporator coil is frozen.

4.

Faulty metering device.

5.

Condenser coil is dirty

.

6.

Liquid line restriction (filter drier blocked if present)

.

7.

Thermostat is malfunctioning

.

Yellow Alert" Flash
Code 2*

System Pressure Trip

 −

Discharge or suction pres-
sure out of limits or
compressor overloaded

1.

High head pressure.

2.

Condenser coil poor air circulation (dirty, blocked, damaged).

3.

Condenser fan is not running.

4.

Return air duct has substantial leakage.

5.

If low pressure switch is present, see Flash Code 1 info.

Yellow Alert" Flash
Code 3*

Short Cycling

 − Compres-

sor is running only briefly

1.

Thermostat demand signal is intermittent.

2.

Time delay relay or control board is defective.

3.

If high pressure switch is present, see Flash Code 2 info.

4.

If low pressure switch is present, see Flash Code 1 info.

Yellow Alert" Flash
Code 4*

Locked Rotor

1.

Run capacitor has failed.

2.

Low line voltage (contact utility).

3.

Excessive liquid refrigerant in the compressor.

4.

Compressor bearings are seized.

Yellow Alert" Flash
Code 5*

Open Circuit

1.

Outdoor unit power disconnect is open.

2.

Unit circuit breaker or fuse(s) is open.

3.

Unit contactor has failed to close.

4.

High pressure switch is open and requires manual reset.

5.

Open circuit in compressor supply wiring or connections.

6.

Unusually long compressor protector reset time due to 
extreme ambient temperature.

7.

Compressor windings are damaged.

Yellow Alert" Flash
Code 6*

Open Start Circuit 

− Cur-

rent only in run circuit

1.

Run capacitor has failed.

2.

Open circuit in compressor start wiring or connections.

3.

Compressor start winding is damaged.

Yellow Alert" Flash
Code 7*

Open Run Circuit

 − Current

only in start circuit

1.

Open circuit in compressor start wiring or connections.

2.

Compressor start winding is damaged.

Yellow Alert" Flash
Code 8*

Welded Contactor 

 

Com-

pressor always runs

1.

Compressor contactor failed to open.

2.

Thermostat demand signal not connected to module.

Yellow Alert" Flash
Code 9*

Low Voltage 

 − Control cir-

cuit <17VAC

1.

Control circuit transformer is overloaded

.

2.

Low line voltage (contact utility).

*Flash code number corresponds to a number of LED flashes, followed by a pause, and then repeated. Reset ALERT flash code by
removing 24VAC power from monitor; last code will display for 1 minute after monitor is powered on.

 

Summary of Contents for Residential Packaged Cooling System 15CHAX

Page 1: ...ways use service equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and servi...

Page 2: ...0 hz 208 230V 1ph 60hz OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Crankcase Heater 93M04 S S S S S S Compressor Hard Start Kit 10J42 S S S S S p 81J69 S Compressor Time Off Control 47J27 S...

Page 3: ...r Amps 2 2 2 2 2 2 4 4 4 Indoor Bl M t Rated Load Amps 1 5 1 5 1 5 2 7 2 7 2 7 Blower Motor Locked Rotor Amps 3 3 4 5 5 5 1 Maximum O t Unit only no electric heat 30 30 30 40 50 60 Overcurrent Protect...

Page 4: ...Page 4 FIGURE 1 15CHAX PARTS ARRANGEMENT FIGURE 2 15CHAX CONTROL BOX DUAL FAN CAPACITOR C12 TRANSFORMER T1 CONTACTOR K1 BLOWER CONTROL A54 SYSTEM OPERATION MONITOR A132...

Page 5: ...mode See figure 4 Factory settings for the blower speed jumpers are given in the wiring diagram Figure 4 shows the blower control board Use tables 1 2 and 3 to determine the correct air vol ume for op...

Page 6: ...activated only when W is energized In the backup heat mode the blower continues to operate for 2 minutes after the heating demand is satisfied NOTE Due to the nature of electric heat CFM settings are...

Page 7: ...0 975 1840 870 1610 760 1380 650 1610 760 1610 760 1610 760 1610 760 1035 490 920 435 805 380 690 325 NORM 1800 850 1600 755 1400 660 1200 565 1400 660 1400 660 1400 660 1400 660 900 425 800 380 700 3...

Page 8: ...enser fan is not running 4 Return air duct has substantial leakage 5 If low pressure switch is present see Flash Code 1 info Yellow Alert Flash Code 3 Short Cycling Compres sor is running only briefly...

Page 9: ...the Harmony zone control system Lennox Signatu reStatt or a conventional thermostat Motor rpm is continually adjusted internally to maintain constant static pressure against the blower wheel The cont...

Page 10: ...ONTROL CONNECTOR J49 BLOWER B3 HARNESS CONNECTORS J49 PIN 1 C1 PIN 2 W W1 PIN 3 C2 PIN 4 Delay PIN 5 Cool PIN 6 Y1 PIN 7 Adjust PIN 8 0ut PIN 9 0 PIN 10 DS PWM PIN 11 Heat PIN 12 R PIN 13 EM W2 PIN 14...

Page 11: ...rce as shown above 17 Disconnect W2 from ignition control and connect a separate wire between R on transformer and W2 on ignition control 18 Turn on power to unit Blower should operate at HIGH HEATING...

Page 12: ...the two scrolls fig ure figure 11 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 11 2 As the orbiting motion continues the gas is forced toward the center...

Page 13: ...limits will automatically close when temperatures return to normal Limit rating will be on front side 2 Heating Element HE1 through HE4 Heating elements are composed of helix wound bare nich rome wire...

Page 14: ...Suction 140 140 140 141 141 141 142 142 143 144 145 147 15CHAX 48 140 141 142 144 144 145 146 147 148 149 150 151 15CHAX 60 143 144 145 146 146 147 147 148 149 150 151 152 15CHAX 24 219 242 264 287 29...

Page 15: ...Page 15 VI Wiring Diagram and Sequence of Operation A Unit Diagram...

Page 16: ...E ELECTRIC HEAT 2ND STAGE 1 1 4 4 3 3 5 5 BLU BLU 1 1 2 2 3 3 4 4 5 5 6 6 208 240 208 240 VOLTAGE VOLTAGE BY OTHERS BY OTHERS BLK BLK YEL YEL RED RED BLU BLU WHT WHT BLK BLK 6 PIN 6 PIN PLUG PLUG Wiri...

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