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Page 10

B − Compressor

The scroll compressors in all HPXA12 model units are de-
signed for use with R410A refrigerant and operation at high
pressures. Compressors are shipped from the factory with
3MA (32MMMA) P.O.E. oil. See electrical section in this
manual for compressor specifications.
The scroll compressor design is simple, efficient and requires
few moving parts. A cutaway diagram of the scroll compressor
is shown in figure 7. The scrolls are located in the top of the
compressor can and the motor is located just below. The oil
level is immediately below the motor.
The scroll is a simple compression concept centered around
the unique spiral shape of the scroll and its inherent properties.
Figure 8 shows the basic scroll form. Two identical scrolls are
mated together forming concentric spiral shapes (figure 9).
One scroll remains stationary, while the other is allowed to "or-
bit" (figure 10). Note that the orbiting scroll does not rotate or
turn but merely orbits the stationary scroll.

FIGURE 7

SCROLL COMPRESSOR

DISCHARGE

SUCTION

NOTE − During operation, the head of a scroll compressor may
be hot since it is in constant contact with discharge gas.

FIGURE 8

SCROLL FORM

FIGURE 9

STATIONARY SCROLL

ORBITING SCROLL

DISCHARGE

SUCTION

CROSS−SECTION OF SCROLLS

TIPS SEALED BY

DISCHARGE PRESSURE

DISCHARGE

PRESSURE

The counterclockwise orbiting scroll draws gas into the outer
crescent shaped gas pocket created by the two scrolls (figure
10 − 1). The centrifugal action of the orbiting scroll seals off the
flanks of the scrolls (figure 10 − 2). As the orbiting motion contin-
ues, the gas is forced toward the center of the scroll and the
gas pocket becomes compressed (figure 10 − 3). When the
compressed gas reaches the center, it is discharged vertically
into a chamber and discharge port in the top of the compressor
(figure 9). The discharge pressure forcing down on the top
scroll helps seal off the upper and lower edges (tips) of the
scrolls (figure 9). During a single orbit, several pockets of gas
are compressed simultaneously providing smooth continuous
compression.
The scroll compressor is tolerant to the effects of liquid return. If
liquid enters the scrolls, the orbiting scroll is allowed to separate
from the stationary scroll. The liquid is worked toward the cen-
ter of the scroll and is discharged. If the compressor is re-
placed, conventional Lennox cleanup practices must be used.
Due to its efficiency, the scroll compressor is capable of draw-
ing a much deeper vacuum than reciprocating compres-
sors. Deep vacuum operation can cause internal fusite
arcing resulting in damaged internal parts and will result
in compressor failure. Never use a scroll compressor for
evacuating or pumping−down" the system. This type of
damage can be detected and will result in denial of war-
ranty claims.
The scroll compressor is quieter than a reciprocating com-
pressor, however, the two compressors have much differ-
ent sound characteristics. The sounds made by a scroll
compressor do not affect  system reliability, performance,
or indicate damage.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

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