background image

Page 11

1

2

3

4

SUCTION

POCKET

SUCTION

ORBITING SCROLL

STATIONARY SCROLL

SUCTION

SUCTION

DISCHARGE

 POCKET

SUCTION

INTERMEDIATE PRESSURE

GAS

CRECENT SHAPED

GAS POCKET

HIGH PRESURE GAS

FLANKS SEALED

BY CENTRIFIGUAL

FORCE

MOVEMENT OF ORBIT

FIGURE 10

Three-Phase Compressor Rotation

Three-phase scroll compressors must be phased sequen-
tially to ensure correct compressor rotation and operation.
At compressor start-up, a rise in discharge and drop in suc-
tion pressures indicates proper compressor phasing and

operation. If discharge and suction pressures do not per-
form normally, follow the steps below to correctly phase the
unit.

1 − Disconnect power to the unit.

2 − Reverse any two field power leads to the unit.

3 − Reapply power to the unit.

Discharge and suction pressures should operate within
their normal start-up ranges.

NOTE − Compressor noise level may be significantly higher
when phasing is incorrect and the unit will not provide cool-
ing when compressor is operating backwards. Continued
backward operation will cause the compressor to cycle on
internal protector.

C − Outdoor Fan Motor

All units use single−phase PSC fan motors which require a run

capacitor. In all units, the condenser fan is controlled by

the compressor contactor.

ELECTRICAL DATA tables in this manual show specifi-

cations for condenser fans used in HPXA12s.

Access to the condenser fan motor on all units is gained

by removing the seven screws securing the fan assem-

bly. See figure 11. The condenser fan motor is removed

from the fan guard by removing the four nuts found on the

top panel. If condenser fan motor must be replaced,

align fan hub flush with motor shaft. Drip loops should be

used in wiring when servicing motor.

FAN

CONDENSER FAN MOTOR

AND COMPRESSOR ACCESS

Remove (7) screws

REMOVE (7) SCREWS

SECURING FAN GUARD.

REMOVE FAN GUARD/FAN

ASSEMBLY.

FAN GUARD

WIRING

FIGURE 11

Remove (4) nuts

ALIGN FAN HUB

FLUSH WITH

MOTOR SHAFT

D − Reversing Valve L1 and Solenoid

A refrigerant reversing valve with electromechanical so-
lenoid is used to reverse refrigerant flow during unit op-
eration. The reversing valve requires no maintenance. It
is not repairable. If the reversing valve has failed, it must
be replaced.

If replacement is necessary, access reversing valve by re-
moving the outdoor fan motor. Refer to figure 11.

E − Crankcase Heater HR1

An insertion type crankcase heater is factory installed on
HPXA12−048 and −060 three phase units only.  The heat-
er is temperature actuatedated and operates only when
required.

Summary of Contents for HPXA12 SERIES

Page 1: ...quipment rated for R410A WARNING Warranty will be voided if covered equipment is re moved from original installation site Warranty will not cover damage or defect resulting from Flood wind lightning o...

Page 2: ...80 181 82 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Monitor Canada Only 45F08 45F08 45F08 45F08 Hail Guards 17L73 17L73 17L73 17L73 Mild Ambient Kit LB 101122 32M08 32M08 32M08 32M08 Monit...

Page 3: ...B2 L 69J07 Mounting Base Net Weight 6 lbs 3 kg 15 lbs 7 kg 15 lbs 7 kg Refrigerant Li S t 30 ft 9 m length L15 65 30 L15 65 30 Field Fabricate g Line Set 40 ft 12 m length L15 65 40 L15 65 40 Field Fa...

Page 4: ...62 Power Factor 98 98 99 99 99 99 Outdoor Coil F M t Full load amps 1 55 1 9 9 1 9 9 Fan Motor Locked Rotor Amps 2 3 1 4 1 2 1 4 1 2 1 OPTIONAL ACCESSORIES MUST BE ORDERED EXTRA Compressor Low Ambient...

Page 5: ...early compressor failure IMPORTANT This unit must be matched with an indoor coil as specified in Lennox Engineering Handbook II UNIT COMPONENTS Unit components are illustrated in figure 1 COMPRESSOR C...

Page 6: ...nal Y2 for 2nd stage thermostat input 46M8201 56M8501 DELAY pins 56M8501 The demand defrost board uses basic differential temper ature means to detect degradation of system performance due to ice buil...

Page 7: ...e Y1 Out line is engaged a 5 minute short cycle will occur after the switch closes Operational Description The demand defrost board has three basic operational modes Normal Defrost and Calibration Nor...

Page 8: ...period If the board fails to calibrate another defrost cycle will be initiated after 90 minutes of heating mode compressor run time Once the defrost board is calibrated it will use de mand defrost log...

Page 9: ...e board and all sensors FLASH FLASH Normal operation Unit operating normally or in standby mode None required ON OFF Strike Out pressure lockout Short test pins or reset 24V power to board to override...

Page 10: ...the two scrolls figure 10 1 The centrifugal action of the orbiting scroll seals off the flanks of the scrolls figure 10 2 As the orbiting motion contin ues the gas is forced toward the center of the s...

Page 11: ...uire a run capacitor In all units the condenser fan is controlled by the compressor contactor ELECTRICAL DATA tables in this manual show specifi cations for condenser fans used in HPXA12s Access to th...

Page 12: ...ch settings for R410A refrigerant will be significantly higher than units with R22 An auto reset single pole single throw high pressure switch is located in the liquid line This switch shuts off the c...

Page 13: ...ON OF REFRIGERANT FLOW SERVICE PORT SUCTION EXPANSION CHECK VALVE INDOOR UNIT OUTDOOR UNIT LIQUID LINE SERVICE PORT GAUGE MANIFOLD INTERNAL COMPRESSOR LIMIT DISTRIBUTOR INDOOR COIL COIL SENSOR FIGURE...

Page 14: ...em out counterclockwise as far as it will go NOTE Use a 3 16 hex head extension for 3 8 line sizes or a 5 16 extension for large line sizes 3 Replace the stem cap Tighten finger tight then tighten an...

Page 15: ...e high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure damage 6 Adjust the nitrogen pressure to 1...

Page 16: ...injury or death Units are factory charged with the amount of R410A refrig erant indicated on the unit rating plate This charge is based on a matching indoor coil and outdoor coil with 15 ft 4 5m line...

Page 17: ...for checking charge Block equal sections of air intake panels mov ing obstructions sideways as shown until liquid pres sure is in the 300 350 psig 2068 2413 kPa range BLOCKING OUTDOOR COIL CARDBOARD O...

Page 18: ...344 127 380 128 335 100 TABLE 8 R410A Temperature Pressure Chart Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig Temperature F Pressure Psig 32 100 8 63 178 5 94 29...

Page 19: ...eplaced to eliminate moisture from POE oil VI MAINTENANCE In order to maintain the warranty on this equipment the HPXA12 system must be serviced annually and a record of service maintained The followi...

Page 20: ...Page 20 VII WIRING DIAGRAM AND SEQUENCE OF OPERATION 5 6 7 8 9 10 11 12 13 15 1 2 3 4 14 1 4 HPXA12 1 5 THROUGH 5 TON UNIT WIRING Single Phase 230V...

Page 21: ...Page 21 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 230V 7...

Page 22: ...Page 22 5 6 7 8 9 10 11 12 13 15 2 3 14 1 4 HPXA12 3 THROUGH 5 TON UNIT WIRING Three Phase 460V 7...

Page 23: ...K1 5 minute anti cylce time must be satisfied first 11 K1 1 N O closes energizing compressor and out door fan motor 460V units only K1 1 closes energizing compressor B1 and outdoor relay K10 energizin...

Reviews: