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12

CHIMNEY AND VENT PIPE CONNECTION

Boiler and venting installations shall be performed 

in accordance with "Venting of Equipment", of the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or 

applicable provisions of the local building codes.

Chimney Inspection

Chimney must be clean, sized correctly, properly 

constructed and in good condition. 

Installation must conform to requirements of the authority 

having jurisdiction or, in absence of such requirements, to 

the National Fuel Gas Code, ANSI Z223.1/NFPA 54. See 

Figure 7, page 13.

Connecting The Vent Damper And Vent Connector

Refer to Figure 1 for the size and location of the vent (flue 

opening). Use a 28 gauge (minimum) galvanized pipe to 

connect to the chimney.

Furnished vent damper blade has 1/2 square inch hole 

(approximately 3/4” diameter). Boilers equipped with 

intermittent ignition, plug hole using plug supplied with 

vent damper.

1. 

Position furnished vent damper on top of flue outlet 

collar. Fasten damper securely to flue outlet collar 

with sheet metal screws. Make sure damper blade has 

clearance to operate inside of diverter. Do not modify 

draft diverter or vent damper

As An Option

Damper may be installed in any horizontal or vertical 

position, closer to flue outlet collar preferred. See 

Figures 7, 8 and 9.

2. 

Install vent damper to service single boiler only for 

which it is intended. Damper position indicator shall be 

in visible location following installation. Locate damper 

so it is accessible for servicing.

3. 

Damper must be in open position when appliance main 

burners are operating.

4. 

Boiler is equipped with factory wired harness that plugs 

into vent damper. Connect thermostat to black wires 

marked 24 volt thermostat on boiler.

5. 

Vent pipe must be same size as flue outlet collar.

6. 

Slope pipe up from boiler to chimney not less than 1/4” 

per foot.

7. 

Run pipe as directly as possible with as few elbows as 

possible.

8. 

Do not connect to fireplace flue.

9. 

End of vent pipe must be flush with inside face of 

chimney flue. Use sealed-in thimble for chimney 

connection.

10. 

Horizontal run should not be longer than 3/4 the 

chimney height (HT) Figure 7, page 13.

Vent Pipe

•  Fasten sections of vent pipe with 3 sheet metal screws 

at each joint to make piping rigid. 

•  Support horizontal portions of vent system to prevent 

sagging. 

•  Use stovepipe wires or metal strapping every 5’ to 

support pipe from above. 

•  Vent pipe through crawl space, use double wall vent 

pipe. 

•  Vent pipe passing through combustible wall or partition, 

use ventilated metal thimble. Thimble should be 4" 

larger in diameter than vent pipe.

NOTICE

Minimum Vent Pipe Clearance - Wood and other 

combustible materials must not be closer than 6” from 

any surface of single wall metal vent pipe. Listed Type 

B vent pipe or other listed venting systems shall be 

installed in accordance with their listing.

Removing Existing Boiler From Common Venting 

System
When an existing boiler is removed from a common 

venting system, the common venting system is likely to be 

too large for proper venting of the appliances remaining 

connected to it.
At the time of removal of an existing boiler, the following 

steps shall be followed with each appliance remaining 

connected to the common venting system placed in 

operation, while the other appliances remaining connected 

to the common venting system are not in operation.

1. 

Seal any unused openings in the common venting 

system.

2. 

Visually inspect the venting system for proper size and 

horizontal pitch and determine there is no blockage or 

restriction, leakage, corrosion and other deficiencies 

which could cause an unsafe condition.

3. 

Insofar as is practical, close all building doors and 

windows and all doors between the space in which the 

appliances remaining connected to the common venting 

system are located and other spaces of the building. 

Turn on clothes dryers and any appliance not connected 

to the common venting system. Turn on any exhaust 

fans, such as range hoods and bathroom exhausts, so 

they will operate at maximum speed. Do not operate a 

summer exhaust fan. Close fireplace dampers.

 WARNING

Installing or venting a boiler or any other gas 

appliance with improper methods or materials could 

result in death or serious injury due to fire or to 

asphyxiation from poisonous gases such as carbon 

monoxide which is odorless and invisible.

!

  

Summary of Contents for GSB8-E

Page 1: ...Canadian Standards Association for use with Natural and Propane Gases They are constructed and hydrostatically tested for a maximum working pressure of 50 psi pounds per square inch in accordance wit...

Page 2: ...imensions Inches Intermittent Ignition w Vent Damper Flue Diameter A Width GSB8 075E 5 11 GSB8 112E 6 14 GSB8 150E 6 17 GSB8 187E 7 21 GSB8 225E 7 24 GSB8 262E 7 27 GSB8 299E 7 30 Add 5 to height for...

Page 3: ...I Rating Sq Ft 1 GSB8 075E 3 Natural Gas 75 62 82 7 47 196 Propane 70 58 82 7 44 183 1 GSB8 112E 4 Natural Gas 112 91 82 0 68 283 Propane 105 85 80 4 64 267 1 GSB8 150E 5 Natural Gas 150 122 82 0 92 3...

Page 4: ...whatsoever Introduction Boiler is designed for use in closed heating systems where all steam is returned as condensate and make up water is minimal Boiler is not designed for or intended for use in o...

Page 5: ...any other gas appliance with improper methods or materials could result in death or serious injury due to fire or to asphyxiation from poisonous gases such as carbon monoxide which is odorless and in...

Page 6: ...conditions of use Boiler location should not interfere with proper circulation of air Introduce outside air if normal infiltration does not provide necessary air Fresh Air for Combustion on page 11 6...

Page 7: ...or place any obstruction in discharge line Terminate freely to atmosphere where any discharge will be clearly visible and at no risk of freezing Allow complete drainage of valve and discharge line Ins...

Page 8: ...from the header one for each main 6 All boilers in gravity return systems must be equipped with a Hartford Loop as shown in Figure 5 7 When piping the vertical risers from the boiler to the header th...

Page 9: ...9 Figure 4 Recommended Near Boiler Piping Using One Supply Tapping SYSTEM PIPING...

Page 10: ...LATION SYSTEM PIPING Figure 6 Chilled Water Piping VALVES A B OPEN FOR HEATING CLOSE FOR COOLING VALVES C D CLOSE FOR HEATING OPEN FOR COOLING Figure 5 Recommended Near Boiler Piping Using Two Supply...

Page 11: ...ter than 0 60 Room volume is greater than 21 cubic feet divided by ACH air changes per hour x Total Input Mbh C Refer to National Fuel Gas Code for opening requirements between connected indoor spaces...

Page 12: ...uld not be longer than 3 4 the chimney height HT Figure 7 page 13 Vent Pipe Fasten sections of vent pipe with 3 sheet metal screws at each joint to make piping rigid Support horizontal portions of ven...

Page 13: ...er gas burning appliance to their previous conditions of use 7 Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code ANSI...

Page 14: ...on and for vent damper troubleshooting guide refer to manual packaged with vent damper Horizontal Installation To Boiler Vent Damper To Chimney NO NO YES YES Flow Install vent damper with actuator to...

Page 15: ...or dampen excessive vibrations and prevent strain on gas connection Gas valve will not support piping weight Use thread joint compound pipe dope suitable for natural and liquefied petroleum gas Insta...

Page 16: ...ut off two wires are black One wire is located on secondary of 24 volt transformer second wire is located on pressure limit control F Boilers with PS 802 probe type low water cut off one wire is green...

Page 17: ...ol knob slightly and turn clockwise to OFF Do not force For Your Safety Read Before Operating WARNING If you do not follow these instructions exactly a fire or explosion may result causing property da...

Page 18: ...wn on left side of boiler Determine water level when boiler is off and cold when all water in the system is inside the boiler and return piping below water line and everything above water line is air...

Page 19: ...inner cones in softer blue outer mantel with no yellow Remain still when observing main burner flames Check main burner orifices burner throat and flame ports for dust and lint obstruction if flame ap...

Page 20: ...ower on and turn thermostat to call for heat C Gas valve opens for approximately 10 seconds time delay on probe type LWCO gas valve will close and red indicator illuminates on LWCO D When water is res...

Page 21: ...ild up Run connection from boiler drain valve to safe discharge point outside Shut off gas burners open drain valve allow all of water in boiler to drain out Close drain valve Allow boiler to cool slo...

Page 22: ...bead of 400 F RTV silicone to four mounting surface flanges of flue collector Mount flue collector on heat exchanger Tighten nuts and bolts 6 Seal front edge and four corners of flue collector to hea...

Page 23: ...e joints Rollout switch blown Have your service technician check heat exchanger for blockage Chimney flue is blocked Spill switch contacts open requiring manual reset of spill switch Have your service...

Page 24: ...s appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 13 Wiring Diagrams For Boilers With PS 802 Probe Type Low Water Cut Off Shown PS802 PS802 C...

Page 25: ...ny of the original wire as supplied with this appliance must be replaced it must be replaced with type 105 C Thermoplastic wire or its equivalent Figure 17 Wiring Diagrams For Boilers With 67D 1 Float...

Page 26: ...l Model WF 2U 24 water feeder maybe used with either of the low water cutoffs listed Water feeder maintains safe minimum water level Keeps boiler running by compensating for minor evaporative steam le...

Page 27: ...27 REPAIR PARTS...

Page 28: ...28 REPAIR PARTS...

Page 29: ...29 REPAIR PARTS...

Page 30: ...30 REPAIR PARTS Safety Relief Valve 14 11 NPT X 4 Nipple PF 033 02...

Page 31: ...31 Date Service Performed Company Name Tech Initials Company Address Phone...

Page 32: ...PRODUCT LITERATURE Lennox Industries Inc Dallas Texas...

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