Lennox G24MCE2-45 Installation Instructions Manual Download Page 3

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G24MCE GasĆFired Furnace

The G24MCE multi-position gas furnace is shipped ready

for installation in the upflow position. The unit can easily

be converted for installation in either downflow or horizonĆ

tal applications. The furnace is shipped with a bottom seal

panel in place for side return air in upflow applications.

Shipping and Packing List

Package 1 of 1 contains:

1 - Assembled unit
1 - Flue adapter (requires fieldĆinstallation)
1  - Upflow/horizontal filter rack
1 - Filter

The following additional items may be ordered separately,

if required:

1  - Additive base (downflow applications)
1  - Thermostat
1  - Hanging bracket kit
1  - External filter rack kit (downflow applications)
1  - LP Changeover kit
Check equipment for shipping damage. If you find any
damage, immediately contact the last carrier.

Requirements

Lennox G24MCE units carry CE marking and are certified

for installation in the following countries using the gas

categories shown:

II

2H3P 

:

GB, IE, ES, PT and CH

I

2H 

:

DK and IT

II

2L3P

 :

NL

II

2Er3P

 :

FR

I

2ELL 

and

 

I

3P 

:

DE

*I

2E+(S) 

:

BE

* Units for installation in Belgium are set and sealed for use with

G20 reference gas and must not be adjusted by installer.

Units must be adjusted or converted in accordance with

specific instructions provided by Lennox Industries prior

to installation or use in the other countries listed.
These appliances must only be installed, adjusted, conĆ

verted or serviced by properly qualified personnel. Failure

to comply with this requirements may result in a dangerĆ

ous situation.
The installation must comply with all relevant local and

national gas, electrical, building and fire regulations.
Proper ventilation is essential for safe operation and must

be provided as detailed in these instructions.
The flue system must be properly designed to comply with

any relevant regulations and the requirements set out in

these instructions.
Installation clearances must be provided around the apĆ

pliance and access provided for servicing requirements.

See figures 5, 7 and 9.

Before installation, check that the local distribution condiĆ

tions, nature of gas and pressure and adjustment of the

appliance are compatible.

NOTE-For installation on combustible floors, appliance shall

not be installed directly on carpeting, tile, or combustible maĆ

terial such as wood flooring. Protection via a non-combusĆ

tible material must be provided.

The G24MCE unit must not be installed in a residential

or commercial garage.

Unit must be adjusted to obtain a temperature rise within the

range specified on appliance rating plate.
G24MCE unit must be installed so that electrical compoĆ

nents are protected from water.
When furnace is used in conjunction with cooling units, it

shall be installed on the upstream side of cooling units to

avoid condensation in the heating  compartment.
When installed, furnace must be electrically earthed in

accordance with national regulations.
Electrical supply must be properly fused and should be

provided with means of isolating the unit from the supply.
When the furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside of the space
containing the furnace, return air shall be handled by a
duct(s) sealed to the furnace casing and terminating outĆ
side of the space containing the furnace.

NOTE Ċ G24MCE series units must not be used as a

construction furnace" at any time during any phase of

construction. Very low return air temperatures, harmful

vapors and misplacement of the filters will damage the

unit and its efficiency.

The  Lennox  G24MCE  furnace  may  be  installed  in  alĆ

coves, cupboards, attics, basements, and utility rooms in

any of its approved installation positions.

The G24MCE unit must not be installed in a residential

or commercial garage.
The air furnace must not be installed in a room conĆ

taining  a  bath  or  shower.  In  addition,  it  is  recomĆ

mended that the furnace should not be fitted in a bedĆ

room.

A compartment used to enclose the air furnace must be

designed and constructed specifically for this purpose.

An existing cupboard or compartment may be used proĆ

vided that it is modified for the purpose.

WARNING

The Fan door must be securely in place when the

fan and burners are operating. Gas fumes, which

could contain carbon monoxide, can be drawn into

living space resulting in personal injury or death.

General

These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
having jurisdiction before installation.

Summary of Contents for G24MCE2-45

Page 1: ...on Control Board Diagnostic Codes 23 Troubleshooting 24 Repair Parts List 27 G24MCE Parts Arrangement 27 G24MCE Start up Performance Check List 28 WHAT TO DO IF YOU SMELL GAS If the information in thi...

Page 2: ...th a 19 mm scored flange that may be bent 90_ for plenum connection The dimensions shown were taken after the flange was bent The double scored flange at the front of the supply air opening may be ben...

Page 3: ...le NOTE For installation on combustible floors appliance shall not be installed directly on carpeting tile or combustible ma terial such as wood flooring Protection via a non combus tible material mus...

Page 4: ...ustion process If sufficient combustion air is not available the furnace or other appliance will operate inefficiently and unsafely Enough air must be provided to meet the needs of all fuel burning ap...

Page 5: ...a minimum free area of 5 5cm2 per 1 kW 1 square inch per 4000 Btuh of total input rating of all equipment in the enclosure See figures 2 and 3 When communicating with the outdoors through hori zontal...

Page 6: ...unting grommet used with a flexible mounting leg This shipping bolt and flat washer must be removed be fore the furnace is put into operation Once the shipping bolt and washer are removed the rigid le...

Page 7: ...g four screws 8 Install cabinet bottom using four no 10 screws 9 Position strain relief grommets on ignition and flame sensor wires Insert wires and grommets through holes on side of burner box Reconn...

Page 8: ...flanges seal against glass fibre strips 5 Set unit on additive base so unit flanges drop into ple num Refer to figure 8 NOTE Be careful not to damage glass fibre strips Check for tight seal C Installa...

Page 9: ...ws return air from the furnace chamber attic or underfloor space The furnace platform must be level with no sagging cracks or gaps Furnaces must always be isolated from other heat ing appliances to pr...

Page 10: ...on VERTICAL FLUE USING METAL FLUE PIPE The flue system should be of the same nominal diameter as the adapter supplied with the unit and should be fitted inside the adapter either directly or using a c...

Page 11: ...horizontal runs of flue connector with straps or hangers so that there are no dips or sags 11 Support the flue connector at 1m 3 ft intervals and at all elbows 12 If single wall flue is used fasten t...

Page 12: ...METAL FLUE PIPE These instructions should be used as a guide and do not supersede local codes in any way Size and install the G24MCE horizontal flue according to the national and lo cal codes and reg...

Page 13: ...ion of gas piping or top entry in horizontal applications Connect the gas supply to the piping assembly 5 When connecting gas supply factors such as length of run number of fittings and furnace rating...

Page 14: ...5 19 55 18 42 17 56 2 2 067 111 93 79 93 62 34 53 84 47 60 43 07 39 67 36 84 34 57 32 58 2 1 2 2 469 178 53 123 27 99 75 85 01 75 09 68 01 63 76 58 09 55 26 52 62 3 3 068 311 72 218 20 117 11 150 19 1...

Page 15: ...nt using wir ing diagrams provided with unit and in field wiring dia grams shown in figures 20 Use 18 gauge wire or larg er for thermostat connections 7 Electrically earth unit according to national r...

Page 16: ...MPER HEATING SPEED TAP TERMINAL COOLING SPEED TAP TERMINAL CONTINUOUS FAN TERMINAL HEATING ACCESSORY TERMINAL DIAGNOSTIC LEDS RED DIAGNOSTIC BUTTON Depress button and hold for display of last failure...

Page 17: ...Page 17 G24MCE SCHEMATIC WIRING DIAGRAM 03 99 240V 1PH 50HZ FIGURE 22...

Page 18: ...This furnace is equipped with an ignition device which automatically lights the burners Do not try to light the burners by hand 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP I...

Page 19: ...her pin combinations to achieve the desired time TIMING JUMPER TIMING PINS seconds FAN OFF TIME ADJUSTMENT FIGURE 24 GAS FLOW To check for proper gas flow to combustion chamber deter mine heat kW inpu...

Page 20: ...after servicing At the beginning of each heating season service items A through E as described below A ELECTRICAL 1 Check all wiring for loose connections 2 Check for correct voltage at the furnace f...

Page 21: ...ust ments section HEAT EXCHANGER Periodically inspect the heat exchanger tubes and flue box for corrosion If necessary clean as indicated below 1 Turn off the electrical and gas supply to furnace 2 Di...

Page 22: ...1 24 0 5 1 24 0 5 14 INJECTOR SIZE MORSE mm 48 1 93 48 1 93 48 1 93 48 1 93 44 2 18 44 2 18 44 2 18 15 BURNER PRESSURE G20 GAS UK mBAR WC 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 8 5 3 4 16 BUR...

Page 23: ...pattern indicates that the pressure switch opened during operation due to reduced flow of combustion products or a blocked condensate drain Flashing Off DIAG 2 DIAG 1 Flashing Alternately DIAG 1 DIAG...

Page 24: ...SWITCH WATCHGUARD CONDITION GAS VALVE COMB BLOWER AND INDOOR BLOWER WITH DELAY OFF DIAG CODE 1 OFF 2 FLASHING C A B PRESSURE SWITCH OPEN IS 5 MINUTE RESET PERIOD COMPLETE INDOOR AIR BLOWER ON 45 SECS...

Page 25: ...SENSE IS MAIN BURNER FLAME OFF LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 0 SECOND DELAY ACB COOL SP...

Page 26: ...FOR COOLING SYSTEM FAN SWITCHES TO HEATING SPEED AFTER SELECTED DELAY ACC TERM REMAINS ENERGIZED SYSTEM FAN SWITCHES TO CONTINUOUS SPEED AND ENERGIZES ACC TERMINAL BOTH REMAIN ON UNTIL CONTINUOUS FAN...

Page 27: ...ary tube limit Cabinet bottom HEATING PARTS Pressure switch Flue adapter Heat exchanger Wire harness plug cap ELECTRICAL PARTS Main burners Flue box Transformer Main burner orifices Combustion air fan...

Page 28: ...Motor H P Kw Fan Motor Lubrication OK Gas Piping Connections Tight Leaks Tested Fuel Type Natural Gas LP Propane Gas Furnace kW Input Line Pressure Regulator Pressure w c mBAR Nat w c mBAR LP Propane...

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