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Page 4

FIGURE 4

MANUAL MAIN

SHUT-OFF VALVE

GROUND

JOINT

UNION

DRIP LEG

GAS CONNECTOR

RIGHT SIDE PIPING

AUTOMATIC

GAS VALVE

GAS PIPING

FIGURE 5

FOR UNIT TO

OPERATE DISCONNECT

SWITCH MUST

BE IN ON" POSITION

TYPICAL

FUSE/DISCONNECT

SWITCH BOX MOUNTED 

ON FURNACE

Servicing the Filter

Inspect and clean air filters each month. Filters must
be cleaned when dirty to assure proper furnace opĆ
eration and maintain efficiency.

A-Cleaning Reusable Foam Filter

 1- Turn off electrical power to furnace.
 2- Remove blower access panel. Wait for blower to stop.
 3- Remove filter by sliding up and out of channel.
 4- Wash filter with water and a mild detergent. For inĆ

creased efficiency, filter media should be sprayed with
Filter Handicoater when dry. Filter Handicoater is RP
products No. 418 and is available as Lennox part No.
P-8-5069. See table 1 for replacement filters.

TABLE 1

G21 Model No.

Filter Size

Filter Part

No.

All Q-40,-60,

Q3-80, Q4-80 and

V3-60, -80 units

16" x 25"

(406 x 635mm)

P-8-7822

Q5-80 and all

Q-100 units: and

V5-80,-100 units

20" x 25"

(508 x 635mm

)

P-8-7831

 5- Reinstall filter. Slide filter into top channel and drop

into lower channel.

IMPORTANT-Do  not  replace  foam  reusable  filters
with throw-away type filters.

 6- Replace blower access panel.

Lubrication

Motors are prelubricated for extended bearing life; no
further lubrication is required.

Service

At the beginning of each heating season, the system
should be checked as follows:

 1- Examine the termination ends of the intake and exĆ

haust lines for obstructions or blockages.

 2- Check the intake and exhaust lines for holes, sagĆ

ging or broken isolation hangers. If a sag is found in
either line, raise the line and support it with an isolaĆ
tion hanger. Replace any damaged isolation hangĆ
ers.

 3- The return air duct connection should be sealed to

the furnace casing and terminate outside the space

containing the furnace.

 4- Check the physical support of the furnace. It should

be sound without sagging, cracks, gaps, etc., around
the base so as to provide a seal between the support
and the base.

 5- Check that there is no obvious signs of deterioration

of the furnace.

 6- Inspect and clean condensate drain system for free

flow of condensate.

IMPORTANT-If a change in the sound level of the unit

is detected or there is evidence of condensate leakĆ
age  around  the  unit,  contact  your  Lennox  service
technician.

Summary of Contents for G21 V SERIES

Page 1: ...gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation and service must be perĆ formed by a qualified installer serĆ vice agency or the gas supplier D Do not try to light any appliance D Do not touch any electrical switch do not use any phone in your building D Immediately call your gas supplier from a neighbor s phone Follow the gas suppliĆ er s...

Page 2: ... and any gas control which has been under water WARNING If overheating occurs or if gas supply fails to shut off shut off the manual gas valve to the appliance before shutting off electrical supply CAUTION Before attempting to perform any service or mainteĆ nance turn the electrical power to unit OFF at disĆ connect switch WARNING Do not set the thermostat below 60_F 16_C when it is in heating mod...

Page 3: ...uires but is not limited to correct gas presĆ sure and gas flow rate adequate combustion air and proper venting WARNING Carbon monoxide gas is invisible odorless and toxic Exposure to this gas can cause personal injury and even death to all occupants including pets Any item that is powered by or gives off heat from a combustion process including lawn mowers automobiles and fireplaces has the poten...

Page 4: ...one Follow the gas supplier s instrucĆ tions If you do not smell gas go to next step 7 On Robertshaw 7200 gas valve depress lever on gas control and move to ON and release For White Rodgers 36E gas valves move switch to ON 8 Replace unit access panel 9 Turn on all electrical power to unit 10 Set thermostat to desired setting See figure 3 11 If the furnace will not operate follow the instructions T...

Page 5: ...Slide filter into top channel and drop into lower channel IMPORTANT Do not replace foam reusable filters with throw away type filters 6 Replace blower access panel Lubrication Motors are prelubricated for extended bearing life no further lubrication is required Service At the beginning of each heating season the system should be checked as follows 1 Examine the termination ends of the intake and e...

Page 6: ...Your vigilance may pay off in early detection of a problem before either personal injury or property damage occurs Do not hesitate to contact a qualified service technician as an investment in your well being Planned Service You should expect a service technician to check the following items during an annual inspection Power to the unit must be shut off for the service technician s safety Fresh ai...

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