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IMPORTANT !

If this unit is being matched with an approved line set or
indoor unit coil that was previously charged with mineral
oil, or if it is being matched with a coil which was
manufactured before January of 1999, the coil and line
set must be flushed prior to installation. Take care to
empty all existing traps. Polyol ester (POE) oils are used
in Lennox units charged with HFC-410A refrigerant. Re­
sidual mineral oil can act as an insulator, preventing
proper heat transfer. It can also clog the expansion de­
vice and reduce system performance and capacity.
Failure to properly flush the system per the XP25 Install­
ation and Service Procedures will void the warranty.

CAUTION

As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing

.

WARNING

Polyol ester (POE) oils used with HFC-410A
refrigerant absorb moisture very quickly. It is very
important that the refrigerant system be kept closed
as much as possible. DO NOT remove line set caps
or service valve stub caps until you are ready to make
connections.

WARNING

Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal injury
or death.

WARNING

Fire, Explosion and Personal Safety Haz­
ard. Failure to follow this warning could re­
sult in damage, personal injury or death.
Never use oxygen to pressurize or purge
refrigeration lines. Oxygen, when exposed
to a spark or open flame, can cause fire
and/or an explosion, that could result in
property damage, personal injury or death.

WARNING

When using a high pressure gas
such as nitrogen to pressurize a
refrigeration or air conditioning
system, use a regulator that can
control the pressure down to 1 or 2
psig (6.9 to 13.8 kPa).

IMPORTANT !

Some scroll compressors have an internal vacuum pro­
tector that will unload scrolls when suction pressure goes
below 20 psig. A hissing sound will be heard when the
compressor is running unloaded. Protector will reset
when low pressure in system is raised above 40 psig. DO
NOT REPLACE COMPRESSOR.

IMPORTANT !

If unit is equipped with a crankcase heater, and outdoor
ambient temperature is below 60°F, unit should be ener­
gized 24 hours before start­up to prevent compressor
damage as a result of slugging.

The XP25 is a variable capacity cooling and heat pump
system utilizing variable speed compressor technology.
With the variable speed compressor and variable pumping
capacity, additional consideration must be given to
refrigerant piping sizing and application. The guidelines
below are to be used exclusively for the XP25 systems.

HEAT PUMP SYSTEM (HFC­410A)

S

Total equivalent length equals 180 feet (piping and all
fittings included).

NOTE — Length is general guide. Lengths may be more or
less, depending on remaining system design factors.

S

Maximum linear (actual) length = 150 feet.

S

Maximum linear liquid lift = 60 feet.

NOTE —­ 

Maximum lifts are dependent on total length,

number of elbows, etc

.

 that contribute to total pressure

drop.

S

Maximum length vapor riser equals 60 feet.

S

Up to 50 Linear Fee

t: Use rated line sizes listed in

table 1.

S

Between 51 ­ 150 Linear Feet

: Crankcase heater and

non­bleed port TXV factory installed. No additional
components required. Vertical vapor riser must be
sized to the vapor riser listed in the table 2 on systems
with line sets longer than 51 feet. Use tables 2 and 3
to determine the correct liquid and vapor line sizes.

S

Over 150 Linear Feet

: not recommended.

S

Additional oil is not required for systems with line
lengths up to 150 feet except for the XP25-048 and
XP25-060, which will required 2 ounces of oil for every
10 feet beyond 100 feet. Recommended POE oils are
Mobil EAL ARCTIC 22 CC or ICI EMKARATE

®

RL32CF.

SUCTION TRAPS

For systems with the outdoor unit 5 ­ 60 feet above the
indoor unit, one trap must be installed at the bottom of the
suction riser

.

Summary of Contents for Dave Lennox Signature XP25

Page 1: ...LATION INSTRUCTIONS Dave Lennox Signature Collection XP25 System HEAT PUMPS 507005 01 7 2018 PACKING LIST OUTDOOR UNIT WARRANTY CARD GROMMETS 2 BUSHING 1 RAST 6 PIN CONNECTOR 1 WARNING Improper instal...

Page 2: ...WOOD OR PLASTIC SLAB NO PLASTIC ANCHOR HOLE DRILL 1 8 INSTALL UNIT LEVEL OR IF ON A SLOPE MAINTAIN SLOPE TOLERANCE OF 2 DEGREES OR 2 INCHES PER 5 FEET 50 MM PER 1 5 M AWAY FROM BUILDING STRUCTURE MOUN...

Page 3: ...nt or scratched While handling or stowing the panels consider any weather conditions especially wind that may cause panels to be blown around and damaged UNIT DIMENSIONS INCHES MM 4 5 8 117 BASE WITH...

Page 4: ...ressors have an internal vacuum pro tector that will unload scrolls when suction pressure goes below 20 psig A hissing sound will be heard when the compressor is running unloaded Protector will reset...

Page 5: ...Sizes for Horizontal Runs Required Vapor Riser Size 024 180 150 60 60 7 8 5 8 036 180 150 60 60 7 8 3 4 048 180 150 60 60 7 8 7 8 060 180 150 60 60 7 8 7 8 Table 3 Liquid Line Diameter Selection Table...

Page 6: ...the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLINDER CONTAINING CLEAN HCFC 22 TO BE USED FOR FLUSHING Positioned to deliver liquid refrigerant LIQUID LIN...

Page 7: ...rvice port nitrogen flow will have an exit point NITROGEN HIGH LOW B A C PIPING PANEL REMOVAL PREPARING LINE SET CAP AND CORE REMOVAL Remove piping panel to access service valves Cut ends of the refri...

Page 8: ...ted nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction vapor valve stem port See steps 3A 3B and 3C on p...

Page 9: ...ASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon...

Page 10: ...he cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into...

Page 11: ...and closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positioned...

Page 12: ...e care during unit installation and service to protect the unit s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the unit the control and the...

Page 13: ...rminals PUSH BUTTON 7 SEGMENT DISPLAY PUMP DOWN WHEN UNIT IS IN PUMP DOWN MODE Pd WILL BE DISPLAYED ON 7 SEGMENT TO ACTIVATE PUMP DOWN MODE THE CONTROL MUST BE IN THE IDLE STATE AND THE PUMP DOWN JUMP...

Page 14: ...nut to bundle the four unused wires at each end of the cable Each bundle should also include an additional wire that should be connected on each end to the C terminal as shown in the figure below Any...

Page 15: ...play and push button operations are available on the unit access panel and in the XP25 Installation and Service Procedures Corp 1252 L11 System Component Configuration Outdoor Unit All outdoor unit se...

Page 16: ...ls to operate check the following before calling for service S Verify room thermostat settings are correct S Verify that all electrical disconnect switches are ON S Check for any blown fuses or trippe...

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