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Return Air -- Horizontal Applications

Return air may be brought in only through the end of a 

furnace installed in the horizontal position. The furnace is 

equipped with a removable bottom panel to facilitate in-

stallation. See figure 9.

Filters

This unit is not equipped with a filter or rack. A field-pro

-

vided  high  velocity  rated  filter  is  required  for  the  unit  to 

operate properly. Table 1 lists recommended filter sizes. A 

filter must be in place whenever the unit is operating.

 IMPORTANT

If a highefficiency filter is being installed as part of this 

system to ensure better indoor air quality, the filter must 

be  properly  sized.  Highefficiency  filters  have  a  higher 

static pressure drop than standardefficiency glass/foam 

filters. If the pressure drop is too great, system capacity 

and performance may be reduced. The pressure drop 

may also cause the limit to trip more frequently during 

the winter and the indoor coil to freeze in the summer, 

resulting in an increase in the number of service calls.

Before  using  any  filter  with  this  system,  check  the 

specifications provided by the filter manufacturer against 

the data given in the appropriate Lennox Product 

Specifications bulletin. Additional information is provided 

in Service and Application Note ACC002 (August 2000).

TABLE 1

 

Furnace 

Cabinet Width

Filter Size

Side Return

Bottom Return

17-1/2”

16 X 25 X 1 (1)

16 X 25 X 1 (1)

21”

16 X 25 X 1 (1)

20 X 25 X 1 (1)

Duct System

Use industry-approved standards to size and install the 

supply and return air duct system. Figure 14 shows the 

correct supply and return duct installation. Refer to ACCA 

Manual D. This will result in a quiet and low-static system 

that has uniform air distribution.

NOTE - 

This furnace is not certified for operation in heat

-

ing  mode  (indoor  blower  operating  at  selected  heating 

speed) with an external static pressure which exceeds 0.8 

inches  w.c.  Operation  at  these  conditions  may  result  in 

improper limit operation.

Supply Air Plenum

If the furnace is installed without a cooling coil, a remov-

able access panel should be installed in the supply air 

duct. The access panel should be large enough to per-

mit inspection of the heat exchanger. The furnace access 

panel must always be in place when the furnace is oper-

ating and it must not allow leaks. For horizontal units, in-

stall self tapping screws in the three evaporator coil screw 

holes made for horizontal applications to seal the top cap 

to the vestibule panel.

Return Air Plenum

NOTE - Return air must not be drawn from a room 

where this furnace, or any other gas-fueled appliance 

(i.e., water heater), or carbon monoxide-producing de-

vice (i.e., wood fireplace) is installed.

When return air is drawn from a room, a negative pressure 

is created in the room. If a gas appliance is operating in 

a room with negative pressure, the flue products can be 

pulled back down the vent pipe and into the room. This 

reverse flow of the flue gas may result in incomplete com

-

bustion and the formation of carbon monoxide gas. This 

raw gas or toxic fumes might then be distributed through-

out the house by the furnace duct system.
Return air can be brought in through the bottom or either 

side of the furnace (return air brought into either side of 

furnace allowed only in upflow applications). If a furnace 

with bottom return air is installed on a platform, make an 

airtight seal between the bottom of the furnace and the 

platform to ensure that the unit operates properly and 

safely. Use fiberglass sealing strips, caulking, or equiva

-

lent sealing method between the plenum and the furnace 

cabinet to ensure a tight seal. If a filter is installed, size the 

return air duct to fit the filter frame.

HORIZONTAL UNIT

SUPPLY

AIR

SUPPLY

AIR

Install self tapping screws

to seal any potential air

leaks

UPFLOW UNIT

Figure 14   

Summary of Contents for DAVE LENNOX SIGNATURE SL297UHNV

Page 1: ...ies Inc Dallas Texas USA DAVE LENNOX SIGNATURE GAS FURNACE UPFLOW HORIZONTAL AIR DISCHARGE Contents Unit Dimensions inches mm 2 Parts Arrangement 3 SLP297UHNV Gas Furnace 4 Shipping and Packing List 4...

Page 2: ...2 38 Front Panel COMBUSTION AIR INTAKE 1 7 8 48 CONDENSATE TRAP CONNECTION Either Side INTAKE AIR 2 1 4 57 2 7 8 73 6 5 8 168 Not Used 2 Optional Side Return Air Filter Kit is not for use with the Op...

Page 3: ...at Exchanger Gas Valve Combustion Air Inducer Indoor Blower Two Stage Control Cabinet Panel Inner Panel Gas Pipe Inlet right side only Inlet Vent Pipe Exhaust Vent Pipe Exhaust Coupling Intake Air Ass...

Page 4: ...ssional HVAC installer or equivalent service agency or the gas supplier Use only the type of gas approved for use with this fur nace Refer to unit nameplate SL297UHNV units are CSA International certi...

Page 5: ...coves closets attics basements garages crawl spaces and utility rooms in the upflow or horizontal position This furnace design has not been CSA certified for instal lation in mobile homes recreational...

Page 6: ...Select a location that allows for the required clearances that are listed on the unit nameplate Also consider gas supply connections electrical supply vent connection condensate trap and drain connec...

Page 7: ...r clearances to accommodate condensate trap For installations on a combustible floor do not install the furnace directly on carpeting tile or other combustible materials other than wood flooring FIGUR...

Page 8: ...x H 23 x 11 in 584 x 279 mm The opening can be cut as needed to accommodate plenum or IAQ cabinet while maintaining dimensions shown Side return air openings must be cut in the field There are cutting...

Page 9: ...or exhaust piping installation Cooling coils and supply and return air plenums must be supported separately HORIZONTAL SUSPENSION KIT Bracket typical Metal Strap typical Air Flow Internal Brace provi...

Page 10: ...elected heating speed with an external static pressure which exceeds 0 8 inches w c Operation at these conditions may result in improper limit operation Supply Air Plenum If the furnace is installed w...

Page 11: ...lyPro by Duravent InnoFlue by Centrotherm CAUTION Solvent cements for plastic pipe are flammable liquids and should be kept away from all sources of ignition Do not use excessive amounts of solvent ce...

Page 12: ...st 5 minutes before placing unit into operation 1 Measure and cut vent pipe to desired length 2 Debur and chamfer end of pipe removing any ridges or rough edges If end is not chamfered edge of pipe ma...

Page 13: ...low for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for each appliance connected...

Page 14: ...ON 4052 or equivalent must be used for con necting PVC exhaust pipe to NORYL furnace exhaust coupling Route piping to outside of structure Continue with instal lation following instructions given in...

Page 15: ...NOTE ward unit A minimum of 1 4 6mm drop for each 12 305mm of horizontal run is mandatory for drainage NOTE Exhaust piping should be checked carefully to make sure there are no sags or low spots 12 m...

Page 16: ...6 14 108 107 88 8 46 31 n a 103 102 83 9 41 26 98 97 78 10 36 21 93 92 73 TABLE 5 Continued Maximum Allowable Intake or Exhaust Vent Length in Feet NOTE Size intake and exhaust pipe length separately...

Page 17: ...ation at Elevation 0 4500 ft Number Of 90 Elbows Used 2 Pipe 3 Pipe Model Model 040 060 080 040 060 080 1 71 56 34 118 117 98 2 66 51 29 113 112 93 3 61 46 24 108 107 88 4 56 41 19 103 102 83 5 51 36...

Page 18: ...U S A and current CSA B149 Natural Gas and Propane Installation Codes in Canada for details Position termination according to location given in figure 23 In addition position termination so it is fre...

Page 19: ...able provided in the current edition of the ASHRAE Fundamentals Handbook 2 Poly Propylene vent pipe PP by Duravent and Centrotherm NOTE Concentric terminations are the equivalent of 5 and should be co...

Page 20: ...e under veranda porch deck or balcony 12 7 feet 2 1m 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appliances 10 000 pliances 10 000 Btuh 3kw a...

Page 21: ...ws See figure 24 4 Exhaust piping must terminate straight out or up as shown A reducer may be required on the exhaust piping at the point where it exits the structure to improve the velocity of exhaus...

Page 22: ...12 305mm Min above grade or cumulation DIRECT VENT CONCENTRIC WALL TERMINATION 71M80 69M29 or 60L46 US 41W92 or 41W93 Canada INTAKE AIR EXHAUST AIR INTAKE AIR INTAKE AIR EXHAUST AIR OUTSIDE WALL GRADE...

Page 23: ...Min 12 305 mm Min 20 508 mm Max 6 152 mm Max Intake Elbow WALL SUPPORT B A D E B D E A ALTERNATE TERMINATIONS TEE FORTY FIVE DEGREE ELBOWS ONLY D C 12 1 2 E B A 1 2 As required Flue gas may be acidic...

Page 24: ...pe from the furnace to the drain 5 Figures 36 and 37 show the furnace and evaporator coil using a separate drain If necessary the condensate line from the furnace and evaporator coil can drain togethe...

Page 25: ...ble a heat cable kit may be used on the condensate trap and line Heating cable kit is available from Lennox in var ious lengths 6 ft 1 8m kit no 26K68 24 ft 7 3m kit no 26K69 and 50 ft 15 2m kit no 26...

Page 26: ...ow Switch FIGURE 38 Furnace with Evaporator Coil Using a Common Drain 1 min to 2 Max above condensatedrain connection Condensate DrainConnection Evaporator drain line required Trap at coil is optional...

Page 27: ...rain Connection In Unit Condensate Drain Connection In Unit Vent To Drain Condensate Drain Connection In Unit Optional Condensate Drain Connection OptionalDrainPipingFromTrap DrainTrapAssembly Furnish...

Page 28: ...ng suitable hangers or straps Install a drip leg in vertical pipe runs to serve as a trap for sediment or condensate 5 A 1 8 N P T plugged tap or pressure post is located on the gas valve to facilitat...

Page 29: ...43 Horizontal Applications Possible Gas Piping Configurations GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE GROUND JOINT UNION DRIP LEG MANUAL MAIN SHUT OFF VALVE Horizontal Application Left...

Page 30: ...2 1 1 4 31 75 1 380 35 052 1350 38 22 957 27 09 768 22 25 657 18 60 583 16 50 528 14 95 486 13 76 452 12 79 424 12 00 400 11 33 1 1 2 38 1 1 610 40 894 2090 59 18 1430 40 49 1150 32 56 985 27 89 873 2...

Page 31: ...rcuit breaker select circuit protection and wire size according to unit nameplate CAUTION Failure to use properly sized wiring and circuit breaker may result in property damage Size wiring and circuit...

Page 32: ...r Termina tion on the outdoor control must match the indoor control Indoor Blower Speeds Non Communicating When the thermostat is set to FAN ON the indoor blower will run continuously at a field selec...

Page 33: ...al C Single wire to terminal C Unused wires Unused wires Communicating systems using the Communicating thermostat require four thermostat wires between the thermostat and the furnace air handler contr...

Page 34: ...ABLED FURNACE COMMUNICATING ENABLED FURNACE ICOMMUNICATING THERMOSTAT CONVENTIONAL NON COMMUNICATING SYSTEM COMMUNICATING SYSTEM CS 7000 THERMOSTAT 24V IN jumper not used in non communicating configur...

Page 35: ...DO NOT CUT ANY ON BOARD LINKS S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 1 Heat 2 Cool NOTE Use DIP switch 2 to set second stage heat ON delay OFF 7 minutes ON 12 minutes ON CUT ON BOARD LINK W915 2 ST...

Page 36: ...2 STAGE COMPR S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 2 Heat 2 Cool with t stat with humidity control OFF CUT ON BOARD LINK W915 2 STAGE COMPR CUT ON BOARD LINK W914 DEHUM OR HARMONY S1 T STAT FURN...

Page 37: ...ON BOARD LINK W951 HEAT PUMP T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas heat...

Page 38: ...ARD LINK W914 DEHUM OR HARMONY T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas he...

Page 39: ...Page 39 Figure 48...

Page 40: ...ND FROM 1ST STAGE T STAT R CLASS 2 VOLTAGE TO THERMOSTAT G MANUAL FAN FROM T STAT C THERMOSTAT SIGNAL GROUND CONNECTED TO TRANSFORMER GRD TR CHASIS GROUND GRD Y1 THERMOSTAT 1ST STAGE COOL SIGNAL Y2 TH...

Page 41: ...after the heating de mand has been satisfied can be adjusted by moving switches 3 and 4 on the integrated control The unit is shipped from the factory with a blower off delay of 90 sec onds The blowe...

Page 42: ...demand is met motor runs at 100 for 45 seconds then ramps down to stop OFF OFF 100 CFM 100 CFM 45 SEC COMPRESSOR DEMAND Ramping Option D Motor runs at 100 until demand is satisfied Once demand is met...

Page 43: ...rst Stage Heating Speed cfm Second Stage Heating Speed cfm 24 1106 1234 18 1047 1158 12 989 1110 6 940 1054 Factory Default 886 999 6 837 947 12 780 882 18 722 826 COOLING 1 Cooling Speed DIP Switch S...

Page 44: ...d Stage Heating Speed cfm 24 1477 2011 18 1403 1883 12 1323 1782 6 1249 1697 Factory Default 1178 1578 6 1103 1477 12 1033 1388 18 965 1291 COOLING 1 Cooling Speed DIP Switch Settings First Stage Cool...

Page 45: ...ntegrated control W915 must be cut if two stage cooling will be used If the Y1 to Y2 link is not cut the outdoor unit will operate in second stage cooling only TABLE 18 OPERATING SEQUENCE Non Communic...

Page 46: ...space to maintain a cooler room thermostat setpoint ROOM THERMOSTAT CALLS FOR FIRST AND SECOND STAGE COOLING BASIC MODE only active on a Y1 thermostat demand Normal Operation 1 On On On On Acceptable...

Page 47: ...nitiate a heating demand 3 Allow the burners to fire for approximately 3 minutes 4 Adjust the thermostat to deactivate the heating demand 5 Wait for the combustion air inducer to stop Set the thermost...

Page 48: ...Dial 040 90 180 n a n a 060 60 120 150 300 080 45 90 112 224 Natural 1000 btu cu ft Propane 2500 btu cu ft Furnace should operate at least 5 minutes before check ing gas flow Determine time in seconds...

Page 49: ...0 ft Repair Parts List The following repair parts are available through Lennox dealers When ordering parts include the complete furnace model number listed on the CSA nameplate Example SL297UH040NV36B...

Page 50: ...Factory Setting 1 On a call for heat thermostat first stage contacts close sending a signal to the integrated control The integrated control runs a self diagnostic program and checks high temperature...

Page 51: ...o initiates a second stage on delay factory set at 7 minutes adjustable to 12 minutes 5 If the heating demand continues beyond the secondstage on delay the integrated control energizes the combustion...

Page 52: ...properly sized open and unobstructed to provide combustion air 9 Inspect the furnace intake and exhaust pipes to make sure they are in place structurally sound without holes blockage or leakage and th...

Page 53: ...ss the flame signal mode The integrated control will display the flame current on 7 segment LED in in micro amps uA Flame signal mode is exited after any of the following Power is reset Pressing and h...

Page 54: ...clears 5 seconds after fault recovered E111 Low line voltage Reverse line power voltage wiring System resumes normal operation 5 seconds after fault recovered E112 Ground not detected System shuts dow...

Page 55: ...ppropriate feature will be set as installed and that could be seen in About screen In normal operation after control recognizes sensors alarm will be sent if valid temperature reading is lost To get r...

Page 56: ...correct operation and restriction Resumes normal operation after fault is cleared E227 Low pressure switch open during trial for ignition or run mode Check pressure inches w c of low pressure switch...

Page 57: ...connections 1 hour soft lockout Clears when calibration has finished successfully E290 Ignitor circuit fault Failed ignitor or triggering cir cuitry Measure resistance of hot surface ignitor Replace i...

Page 58: ...ts between R O on integrated control with non communicating outdoor unit Dual fuel module required for heat pump application Configuration link R to O needs to be restored Replace link or hard wire Ap...

Page 59: ...sor open run circuit Required amount of current is not passing through Run current transformer Clears the error after current is sensed in RUN sensor or 1 normal compressor run cycle or after power re...

Page 60: ...During that period press and hold push button for 5 seconds Integrated control will store code in memory and will automatically exit Program Unit Capacity Size Mode and reset If second period expires...

Page 61: ...H S I OFF NO INDUCER OFF AFTER POST PURGE HARD LOCKOUT ERROR CODE FLASHES YES YES YES 1 2 1 LOW PRESSURE SWITCH OPENS 1 2 HARD LOCKOUT REQUIRES THERMOSTAT RESET OR CYCLING OF POWER TO RESET THE LOCKO...

Page 62: ...ZED ONLY FOR 1ST REQUEST FOR 2ND STAGE HEAT YES CALL FOR HEAT SATISFIED INDUCER SWITCHED TO HIGH SPEED SINGLE STAGE THERMOSTAT 2 STAGE THERMOSTAT NO INDUCER SWITCHED TO LOW SPEED 5 MINUTE DELAY ERROR...

Page 63: ...ZED ONLY FOR 1ST REQUEST FOR 2ND STAGE HEAT YES CALL FOR HEAT SATISFIED INDUCER SWITCHED TO HIGH SPEED SINGLE STAGE THERMOSTAT 2 STAGE THERMOSTAT NO INDUCER SWITCHED TO LOW SPEED 5 MINUTE DELAY ERROR...

Page 64: ...RAMPING PROFILES THE SPECIFIC PROFILE IS SELECTED USING THE 1 1 2 2 1 1 1 2 2 DE ENERGIZE 1ST STAGE COOLING CONTACTOR COMPRESSOR FAN 2ND STAGE COOLING REQUEST STILL ACTIVE COOLING REQUEST STILL ACTIV...

Page 65: ...REQUEST FOR HEAT RECEIVED REQUEST FOR COOLING RECEIVED GO TO CALL FOR 1ST STAGE HEAT YES GO TO CALL FOR COOLING 1 1 1 4 YES NO CALL FOR FAN INDOOR BLOWER ON CONTINUOUS FAN SPEED MAINTAIN INDOOR BLOWE...

Page 66: ...t 6 12 18 24 040NV36B Allowed Allowed Allowed Factory Setting Allowed Allowed Allowed Allowed 060NV36B 080NV48C Not Allowed 080NV60C Allowed TABLE 24 Allowable Circulation Speeds SL297UHN Model 28 sec...

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