Lennox Country Winslow PI40 Installation And Operation Manual Download Page 27

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Orange Sooty Flames - Glass turns Black

Possible Problem

Solution

Burn pot is dirty

Clean the burn pot

Vent pipe restricted

Clean the vent pipe

Flue gas passageways restricted

Clean the passageways

Combustion blower dirty

Clean the combustion blower

Burning improper fuel

Burn only wood pellet fuel or corn fuel that meets the fuel speci-

fications outlined on

Page 5

Pellets not Feeding

Possible Problem

Solution

Hopper empty

Fill the hopper

Auger jammed

Call service technician

Flue gas passageways restricted

Call service technician

Auger motor not operating

Call service technician

Winslow™ PI40 insert

Cat. No.

Description

H6006

Adjustable Latch Pin

H3111

Ash Clean Out Cover, 2 Per Insert

H5886

Auger Motor

H5921

Auger w/lower Bearing

H5875

Blower Snap Switch

H5856

Cast Burn Pot

H5899

Clean-out Cover Gasket

H6019

Combustion Blower

H5900

Combustion Gasket Housing To Insert

H5903

Combustion Gasket Motor To Housing

H5917

Control Board Access Latch

H5978

Control Board

79020

Control Board Fuse 3 Amp, 5 Pack

H5888

Convection Blower

H5902

Convection Blower Gasket

Over Temperature Snap Switch Shuts Insert Down -

Code - Ready light flashes red 2 long blinks

Possible Problem

Solution

Convection blower not running

Blower dirty, blower snap switch bad, or blower broken

Flue passageways or vent restricted

Clean passageways or vent pipe (see

Pages 20 and 21)

Snap switch* defective

Replace the snap switch*

* Note: The snap switch has a reset button that must be pushed before insert will function (see

Page 24)

REPLACEMENT PARTS

H5984

Decorative Nickel Bars / Upper Body

H3112

Door Handle Assembly

79040

Door w/glass (No Trim)

H6021

Flue Clean Out Box

H5988

Hardware Package

H5911

Hopper Door Wire

79021

Igniter Fuse 6 Amp, 5 Pack

H6005

Igniter W/hose Clamp

H5891

Overtemp Switch

H6004

Power Cord

H5887

Proof Of Fire Switch

H3128

Right Flange W/controls Access Door 40”

H6020

Right Flange W/controls Access Door 48”

H5898

Vacuum Line 12” Piece

H5889

Vacuum Switch

H5976

Wiring Harness

70K99

Touch-Up Paint, Black

Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non-

approved parts can result in poor performance and safety hazards.

Summary of Contents for Country Winslow PI40

Page 1: ...and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtai...

Page 2: ...on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 13 CAUTION NEVER PUT FINGERS NEAR AUGER Pe...

Page 3: ...7 Operation Page 14 19 Control Board Page 18 Filling the Hopper Page 18 Lighting Page 18 Manual Operation Page 18 Thermostat Operation Page 18 Shut Down Page 19 Paint Curing Page 19 Convection Blower...

Page 4: ...e appliances If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require me...

Page 5: ...e answered at the Pellet Fuels Institute PFI www pelletheat org BTU CONTENT There are a number of variations in pellet fuels that are not included in PFI standards For example BTU heat value content m...

Page 6: ...4mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Extension 18 5 16 465mm 15 381mm NOTE DIAGRAMS ILLU...

Page 7: ...d approved through OMNI Testing Laboratories Inc 6 152mm 6 152mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection 31 3 4 807mm 7 7 16 189mm 19 1 4 489mm 6 11 16 170mm 6 11 16 170m...

Page 8: ...ructural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THEEXHAUSTVENTINGSYSTEMOFTHISUNIT DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANC...

Page 9: ...ce regulator vent outlet min 72 1 8m K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply in...

Page 10: ...nutsfromthepartsbag found in the firebox Install the six speed nuts with the flat surface forward on the six surround mounting bracket holes three on each side of the insert A flat bladed screwdriver...

Page 11: ...ing lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use proper lag bolts and methods designed for anchoring to ma...

Page 12: ...side air installations The air intake on the exterior of the home should always be located substantially below the flue termination and terminate with a cover to keep out weather and pests The outside...

Page 13: ...n each piece of trim Do not finish tightening the nuts yet See Figure 19 5 There should be approximately a 7 8 22 mm gap between the top edge of the upper trim and the top edge of the door and a 1 1 2...

Page 14: ...rod out rotate the grill vertically with the notch to the left and slide the grill over the scraper rod slide the rod between the third and fourth bar See Figure 22 3 Rotate the grill back to the hor...

Page 15: ...Installation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 A B 2 Remove all pellets and ash from the f...

Page 16: ...en wrench 6 Replace the burn pot and check that it is firmly in place if you can rotate the burn pot it is not installed correctly If present install the optional log set according to the log set inst...

Page 17: ...d bend the ends of the brackets 90 degrees at the cut lines See Figure 31 2 One bracket goes into the left corner and the other into the right corner of the firebox Rotate the brackets so they are pla...

Page 18: ...at selector knob controls the pellet burn rate and the insert s heat output Turning the knob to setting 1 allows the insert to burn about 1 8 pounds of pellets per hour about 8 500 BTUs per hour Turni...

Page 19: ...oods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the burn pot Try burning various brands of pellets until you find one that burns with minimum ash and cli...

Page 20: ...when the fireplace insert is hot To open the door follow the first two steps listed in Front Door Removal on Page 23 Clean the glass using a soft cloth or paper towel and a household glass cleaner or...

Page 21: ...rt has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetherightsidesurroundpanel and right door Figure 37 shows the box in the upright position attached...

Page 22: ...tension and remove the extension Place the lid back over the hopper and reinstall the screws securing the lid To adjust the hopper height between the maximum and the minimum remove screws D and slide...

Page 23: ...e 41 see C To reinstall the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling...

Page 24: ...uger Motor The 1 25 RPM auger motor B in Figure 22 turns the auger lifting pellets up the auger tube The pellets are then dropped down a tube and into the firepot The auger is controlled by the contro...

Page 25: ...is shipped with the adjuster in the fully open position To slow the draft down loosen the 5 32 allen head screw A in Figure 45 and move the adjuster handle toward the center of the insert Retighten t...

Page 26: ...up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker pane...

Page 27: ...rd Fuse 3 Amp 5 Pack H5888 Convection Blower H5902 Convection Blower Gasket Over Temperature Snap Switch Shuts Insert Down Code Ready light flashes red 2 long blinks Possible Problem Solution Convecti...

Page 28: ...Zero Clearance Kit Pellet Heat Kits 79024 PI40 HK Pellet Heat Kit 79026 PI40 HK30411 30 5 8 Ht x 41 Wd Surround Panels 79027 PI40 HK3048F 30 5 8 Ht x 48 Wd Surround Panels 79028 PI40 HK3441F41 34 5 8...

Page 29: ...n the main front door and remove the 2 bolts in the front right and front left of the bottom of the fire box see Figure 49 Note Placing a level on the insert top is recommended to ensure your insert i...

Page 30: ...then you will install the block off plate F onto the lower back panel A in the spot that is marked R in Figure 52 If you are venting out the back you will install the block off plate F onto the top p...

Page 31: ...el C in Figure 58 2 Assembling the perimeter Figure 55 Using the sheet metal screws provided attach the left side panel B and the right side panel C to the back panel A There are 3 holes at each corne...

Page 32: ...allation and operation manual 5 Now remove the 3 screws located across the top of the pellet hopper See Figure 59 At this time set the assembled ZC box near the back of the insert and take the power c...

Page 33: ...xhaust Intake A C Power Cord Front View 29 1 2 16 1 8 6 3 4 8 1 4 Side View 10 3 8 19 1 2 25 1 2 16 6 3 4 4 3 1 2 8 1 4 9 1 8 39 Exhaust Top View Front 8 1 4 9 1 8 39 Outside Air Intake Exhaust A C Po...

Page 34: ...4 Outside Air Intake Exhaust A C Power 39 9 1 8 8 1 4 10 3 8 19 1 2 25 1 2 4 3 4 3 2 1 2 Exhaust Intake A C Power Cord Front View 8 1 4 28 16 1 8 4 3 4 Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3...

Page 35: ...35 NOTES...

Page 36: ...rts See Page 27 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Part...

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