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1. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING 

ANOTHER APPLIANCE.

. Do not connect this appliance to air ducts or any air distribu-

tion system.

3. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING 

SYSTEM OF THIS UNIT.

4. Do not use class B venting intended for gas appliances as a 

chimney or connector pipe on a pellet-fired appliance.

5. The minimum clearances must be maintained for all com-

bustible surfaces and materials including; furniture, carpet, 

drapes, clothing, wood, papers, etc. Do not store combustibles 

within this clearance space (see Clearances on Page 7).

6. INSTALLATION DISCLAIMER - It is imperative that the exhaust 

venting system be installed correctly and sealed gas-tight 

(not allowing exhaust to leak). Follow the vent manufacturer's 

instructions  for  proper  installation.  Since  Lennox  Hearth 

Products has no control over the installation of your fire-

place insert, Lennox Hearth Products grants no warranty, 

implied or stated for the installation or maintenance of your 

insert, and assumes no responsibility for any consequential 

damage(s).

7. Burning any kind of fuel consumes oxygen. If outside air is 

not ducted to the appliance, ensure that there is an adequate 

source of fresh air available to the room where the appliance 

is installed.

8. The appliance will not operate using natural draft, nor without 

a power source for the blower and fuel feeding systems.

9. Never  use  gasoline,  gasoline-type  lantern  fuel,  kerosene, 

charcoal lighter fluid, or similar liquids to start or “freshen up” 

a fire in this heater. Keep all such liquids well away from the 

heater while it is in use.

10. The authority having jurisdiction  such as municipal build-

ing department, fire department, fire prevention bureau, etc 

should be consulted before installation to determine the need 

to obtain a permit.

10. APPROVED FUEL: This appliance is designed specifically for 

use only with pelletized wood fuels only. This appliance is 

designed and approved for the burning of wood residue pellets 

with up to 3% ash content. This appliance is NOT approved to 

burn cardboard, nut hulls, cherry pits, corn, etc. regardless 

if it is in pellet form. Failure to comply with this restriction 

will void all warranties and the safety listing of the fireplace 

insert. Consult with your Lennox Hearth Products dealer for 

more information on approved pellet fuels.

11. These appliances are designed as supplemental heaters. 

Therefore, it is advisable to have an alternate heat source 

when installed in a dwelling.

1. CONTINUOUS  OPERATION:  When  operated  correctly,  this 

appliance cannot be overfired.  Continuous operation at a 

maximum burn can, however, shorten the life of the electri-

cal components (blowers, motors, and electronic controls), 

and is not recommended. Typical approved operation would 

include running at the low to mid range setting with occasional 

running on the maximum setting during the coldest periods 

of the winter. 

 DO NOT OVER-FIRE THIS INSERT.  Follow all 

instructions regarding the proper use of this insert.

13. CAUTION: NEVER PUT FINGERS NEAR AUGER. Pellet fuel is 

fed to the UltraGrate™ by a screw auger.  This auger is driven 

by a high torque motor.  The auger is capable of doing seri-

ous harm to fingers.  Keep pellets in the hopper at all times 

and keep fingers away from auger.  The auger can start and 

stop automatically at any time while the insert is running.

14.CAUTION: NEVER PUT FINGERS NEAR AUGER. Pellet fuel is 

fed to the UltraGrate™ by a screw auger.  This auger is driven 

by a high torque motor.  The auger is capable of doing serious 

harm to fingers.  Keep pellets in the hopper at all times and 

keep fingers away from auger.  The auger can start and stop 

automatically at any time while the insert is running.

15. FLY ASH BUILD-UP: For all wood pellet fuel-burning heaters, 

the combustion gases will contain small particles of fly-ash. 

This will vary due to the ash content of the fuel being burned. 

Over  time,  the  fly-ash  will  collect  in  the  exhaust  venting 

system and restrict the flow of the flue gases. The exhaust 

venting system should be inspected regularly and cleaned 

as necessary.

16. SOOT FORMATION:  Incomplete combustion, such as occurs 

during startup, shutdown, or incorrect operation of the room 

heater will lead to some soot formation which will collect in 

the exhaust venting system. A precautionary inspection on 

a regular basis is advisable to determine the necessity of 

cleaning. The exhaust venting system should be inspected 

regularly and cleaned as necessary.

17. DISPOSING OF ASHES: Any ashes removed from the pellet 

fireplace insert must be deposited in a metal container with 

a tight-fitting lid. The closed container of ashes should be 

placed  on  a  noncombustible  floor  or  on  the  ground,  well 

away from all combustible materials, outside of the dwell-

ing pending final disposal.  If the ashes are disposed of by 

burial in soil or otherwise locally dispersed, they should be 

retained in the closed container until all cinders have been 

thoroughly cooled.

19. The  instructions  must  be  strictly  adhered  to.  Do  not  use 

makeshift methods or compromise in the installation.

0. Do not abuse the door glass by striking, slamming or similar 

trauma. Do not operate the insert with the glass removed, 

cracked or broken.

18. SAVE THESE INSTRUCTIONS.

19. See the listing label on the appliance.

IMPORTANT SAFETY AND WARNIING 

INFORMATION

READ THIS MANUAL IN ITS ENTIRETY AND UNDER-

STAND THESE RULES TO FOLLOW FOR SAFETY.

       WARNING 

Do not attempt to alter or modify the construction of 

the appliance or its components. Any modification 

or alteration may void the warranty, certification 

and listings of this unit.

       WARNING 

Improper installation, adjustment, alteration, ser-

vice or maintenance can cause injury or property 

damage.  Refer to this manual.  For assistance or 

additional information consult a qualified installer, 

service agency or the gas supplier.

Summary of Contents for Country Winslow PI40

Page 1: ...and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtai...

Page 2: ...on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 13 CAUTION NEVER PUT FINGERS NEAR AUGER Pe...

Page 3: ...7 Operation Page 14 19 Control Board Page 18 Filling the Hopper Page 18 Lighting Page 18 Manual Operation Page 18 Thermostat Operation Page 18 Shut Down Page 19 Paint Curing Page 19 Convection Blower...

Page 4: ...e appliances If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require me...

Page 5: ...e answered at the Pellet Fuels Institute PFI www pelletheat org BTU CONTENT There are a number of variations in pellet fuels that are not included in PFI standards For example BTU heat value content m...

Page 6: ...4mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Extension 18 5 16 465mm 15 381mm NOTE DIAGRAMS ILLU...

Page 7: ...d approved through OMNI Testing Laboratories Inc 6 152mm 6 152mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection 31 3 4 807mm 7 7 16 189mm 19 1 4 489mm 6 11 16 170mm 6 11 16 170m...

Page 8: ...ructural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THEEXHAUSTVENTINGSYSTEMOFTHISUNIT DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANC...

Page 9: ...ce regulator vent outlet min 72 1 8m K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply in...

Page 10: ...nutsfromthepartsbag found in the firebox Install the six speed nuts with the flat surface forward on the six surround mounting bracket holes three on each side of the insert A flat bladed screwdriver...

Page 11: ...ing lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use proper lag bolts and methods designed for anchoring to ma...

Page 12: ...side air installations The air intake on the exterior of the home should always be located substantially below the flue termination and terminate with a cover to keep out weather and pests The outside...

Page 13: ...n each piece of trim Do not finish tightening the nuts yet See Figure 19 5 There should be approximately a 7 8 22 mm gap between the top edge of the upper trim and the top edge of the door and a 1 1 2...

Page 14: ...rod out rotate the grill vertically with the notch to the left and slide the grill over the scraper rod slide the rod between the third and fourth bar See Figure 22 3 Rotate the grill back to the hor...

Page 15: ...Installation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 A B 2 Remove all pellets and ash from the f...

Page 16: ...en wrench 6 Replace the burn pot and check that it is firmly in place if you can rotate the burn pot it is not installed correctly If present install the optional log set according to the log set inst...

Page 17: ...d bend the ends of the brackets 90 degrees at the cut lines See Figure 31 2 One bracket goes into the left corner and the other into the right corner of the firebox Rotate the brackets so they are pla...

Page 18: ...at selector knob controls the pellet burn rate and the insert s heat output Turning the knob to setting 1 allows the insert to burn about 1 8 pounds of pellets per hour about 8 500 BTUs per hour Turni...

Page 19: ...oods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the burn pot Try burning various brands of pellets until you find one that burns with minimum ash and cli...

Page 20: ...when the fireplace insert is hot To open the door follow the first two steps listed in Front Door Removal on Page 23 Clean the glass using a soft cloth or paper towel and a household glass cleaner or...

Page 21: ...rt has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetherightsidesurroundpanel and right door Figure 37 shows the box in the upright position attached...

Page 22: ...tension and remove the extension Place the lid back over the hopper and reinstall the screws securing the lid To adjust the hopper height between the maximum and the minimum remove screws D and slide...

Page 23: ...e 41 see C To reinstall the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling...

Page 24: ...uger Motor The 1 25 RPM auger motor B in Figure 22 turns the auger lifting pellets up the auger tube The pellets are then dropped down a tube and into the firepot The auger is controlled by the contro...

Page 25: ...is shipped with the adjuster in the fully open position To slow the draft down loosen the 5 32 allen head screw A in Figure 45 and move the adjuster handle toward the center of the insert Retighten t...

Page 26: ...up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker pane...

Page 27: ...rd Fuse 3 Amp 5 Pack H5888 Convection Blower H5902 Convection Blower Gasket Over Temperature Snap Switch Shuts Insert Down Code Ready light flashes red 2 long blinks Possible Problem Solution Convecti...

Page 28: ...Zero Clearance Kit Pellet Heat Kits 79024 PI40 HK Pellet Heat Kit 79026 PI40 HK30411 30 5 8 Ht x 41 Wd Surround Panels 79027 PI40 HK3048F 30 5 8 Ht x 48 Wd Surround Panels 79028 PI40 HK3441F41 34 5 8...

Page 29: ...n the main front door and remove the 2 bolts in the front right and front left of the bottom of the fire box see Figure 49 Note Placing a level on the insert top is recommended to ensure your insert i...

Page 30: ...then you will install the block off plate F onto the lower back panel A in the spot that is marked R in Figure 52 If you are venting out the back you will install the block off plate F onto the top p...

Page 31: ...el C in Figure 58 2 Assembling the perimeter Figure 55 Using the sheet metal screws provided attach the left side panel B and the right side panel C to the back panel A There are 3 holes at each corne...

Page 32: ...allation and operation manual 5 Now remove the 3 screws located across the top of the pellet hopper See Figure 59 At this time set the assembled ZC box near the back of the insert and take the power c...

Page 33: ...xhaust Intake A C Power Cord Front View 29 1 2 16 1 8 6 3 4 8 1 4 Side View 10 3 8 19 1 2 25 1 2 16 6 3 4 4 3 1 2 8 1 4 9 1 8 39 Exhaust Top View Front 8 1 4 9 1 8 39 Outside Air Intake Exhaust A C Po...

Page 34: ...4 Outside Air Intake Exhaust A C Power 39 9 1 8 8 1 4 10 3 8 19 1 2 25 1 2 4 3 4 3 2 1 2 Exhaust Intake A C Power Cord Front View 8 1 4 28 16 1 8 4 3 4 Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3...

Page 35: ...35 NOTES...

Page 36: ...rts See Page 27 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Part...

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