Lennox AIRCOOLAIR KNCK 24E Installation, Operation & Maintenance Manual Download Page 3

2

Risk of injury with

rotating objects

Low

temperatures

High

temperatures

Risk of injury with

moving objects

Electrical

voltage

Abrasive

surfaces

Standard Guidelines to Lennox  equipment

All technical data contained in these operating instructions including the diagrams and technical description remains
the property of Lennox  and may not be used (except for the purpose of familiarizing the user with the equipment),
reproduced, photocopied, transferred or transmitted to third parties without prior written authorization from Lennox.

The data published in the operating instructions is based on the latest information available. We reserve the right
to make modifications without notice.

We reserve the right to modify our products without notice without obligation to modify previously supplied goods.

These operating instructions contain useful and important information for the smooth operation and maintenance
of your equipment.

The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the

equipment and during its operation and how to ensure smooth and fault-free operation. Read the operating
instructions carefully before starting the equipment, familiarize yourself with the equipment and handling of the
installation and carefully follow the instructions. It is very important to be properly trained in handling the equipment.
These operating instructions must be kept in a safe place near the equipment.

Like most equipment, the unit requires regular maintenance. This section concerns the maintenance personnel
and management.
If you have any queries or would like to receive further information on any aspect relating to your equipment, do
not hesitate to contact us.

POINTS TO KEEP IN MIND

DANGER AND WARNING SIGNS

   Make sure to open the power off switch before to install, repair or make maintenance works in the unit, in order to

prevent serious electrical injuries.

To install the unit, keep in mind local and national legislation.

ELECTRICAL CONNECTIONS

Summary of Contents for AIRCOOLAIR KNCK 24E

Page 1: ...AIRCOOLAIR KNCK KNHK English 03 2005 INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...OMMISSIONING AND OPERATION 3 1 PRELIMINARY CHECKS 3 2 STEPS TO FOLLOW FOR COMMISSIONING THE UNIT POINTS TO KEEP IN MIND Lennox have been providing environmental solutions since 1895 our range of AIRCO...

Page 3: ...ntenance of your equipment The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment and during its operation and how to ensure smooth an...

Page 4: ...s C 1 C 2 C 1 2 C 1 C 2 C Fan outdoor section 1 Fan outdoor section 1 Fan outdoor section 2 Fan outdoor section 2 C 1 C 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 DATA PAGE FOR UNIT COMMISS...

Page 5: ...3000 22000 21000 K N C K Type of unit outdoor AIRCOOLAIR 24 Standard unit version VFC Voltage free contact unit version E E one circuit D two circuits D2 Units multi split KNCK Cooling only unit R 407...

Page 6: ...heating mode at maximum speed The above data shows noise levels of unit with Kit low noise when cooling only units or heat pump units on cooling mode are working with outdoor temperatures of 35 C beca...

Page 7: ...ulb Temperature WB Wet Bulb Temperature With kit hot gas by pass or proportional CPC options With kit hot gas by pass or proportional CPC options TABLE 2 MAXIMUM OUTDOOR OPERATING TEMPERATURES C ON HE...

Page 8: ...lines MODELS KNCK KNHK 32E 38E 43E 980 1 195 1 375 Power supply cable entry Main switch option Electrical box Access to gas and liquid lines MODELS KNCK KNHK 48D 64D 76D 86D 48D2 64D2 76D2 86D2 1195...

Page 9: ...low 19 C it is advisable to fit a crankcase heater PROPORTIONAL CONDENSING PRESSURE CONTROL It is an element which regulates outdoor fan speed in order to control condensation temperature Thus the uni...

Page 10: ...itted with a compressor acoustic jacket this provides attenuation of the compressor noise that radiates from the unit when in operation KIT LOW NOISE With this kit each compressor is fitted with a com...

Page 11: ...ty of flooding if floor mounted All the units have Metal Bedplate Profiles All INSTALLATION SERVICE and MAINTENANCE operations must be carried out by QUALIFIED PERSONNEL When positioning the unit be s...

Page 12: ...of with standing the weight of the units If the unit is floor mounted then the profiles should be isolated with shock absorbing material such as anti vibration or pads Keep in mind that fans rotate a...

Page 13: ...least during an hour 7th Refrigerant charge Check TABLE 3 1 and 3 2 to verify the amount of refrigerant charge depending on length and size of the piping connections Disconnect the vacuum pump and co...

Page 14: ...pressure of refrigerant from the connecting line through the service port located on that line 2nd Remove the covers from the connecting lines 3rd Braze the piping connection lines to the indoor unit...

Page 15: ...NDOOR UNIT A B C Unit positions L Total length 1 Gas line 2 Liquid line L L L 2 1 2 1 2 1 2 OUTDOOR UNIT INDOOR UNIT 2 2 A C B 2 2 Between length of 30 and 50 m superior you have to make a recalculati...

Page 16: ...e pressure of refrigerant from the connecting line through the service port located on that line 2nd Remove the covers from the connecting lines 3rd Braze the piping connection lines to the indoor uni...

Page 17: ...gen N2 The installer should remove this gas and charge the units with the refrigerant R 407C shown on the following tables and also the charge per meter line on TABLE 2 TABLE 3 1 CHARGE OF REFRIGERANT...

Page 18: ...3 x 25 1 x 16 3 x 50 1 x 25 3 x 25 1 x 16 3 x 25 1 x 16 3 x 35 1 x 16 3 x 95 1 x 50 3 x 25 2 x 16 3 x 50 2 x 25 1 STAGE 2 STAGES 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4...

Page 19: ...x 95 1 x 50 3 x 95 1 x 50 3 x 25 2 x 16 3 x 50 2 x 25 1 STAGE 2 STAGES 1 STAGE 2 STAGES VOLTAGE OPERATING LIMITS The sections have been calculated for a length no longer than 50m and a voltage drop o...

Page 20: ...NIT Since this type of control panel is factory configured for each application an identification code located on the control plate of the terminal itself has been given to each panel Any query or req...

Page 21: ...or CM Compressor CM1 Compressor 1 CM2 Compressor 2 EH1 Electrical heater 1 EH2 Electrical heater 2 2 INSTALLATION 2 6 ELECTRICAL CONNECTIONS ELECTRICAL CONNECTION REMOTE SIGNALS 67 69 71 67 69 71 C FM...

Page 22: ...de signals Alarm and failure signals Unit s functioning mode signals Optional Optional Thermostat connection Heat pump C Common FM Indoor fan RFM Return fan motor CM1 Compressor 1 CM2 Compressor 2 90...

Page 23: ...stated on the Rating Plate which is in agreement with the electrical diagram for the unit and that cable sizes are correct Check that tightness of the electrical connections to their terminals and to...

Page 24: ...The high pressure should rise and the high pressure switch should stop the compressor at 27 5 kg cm2 Reconnect the fan and electrically reset the pressure switch by pressing the RESUME button on the...

Page 25: ...es are correct and that there are no leaks Check that there is no damage to the pipe insulation that the state of the coils is correct and that there are no chips or clogs retained by the air flow etc...

Page 26: ...he schrader valves of the outdoor unit until 750 mm Hg is reached Once this level of vacuum has been reached keep the pump in operation for at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM PUMP...

Page 27: ...lace if necessary Switch the power phases Inspect and Clean Low pressure switch defective Check the Cut off Pressure with a pressure gauge and change the Pressure switch if necessary Indoor Fan is not...

Page 28: ...ERLANDS POLAND PORTUGAL RUSSIA SLOVAKIA SPAIN UKRAINE UNITED KINGDOM OTHER COUNTRIES LENNOXBENELUXN V S A www lennoxbelgium com LENNOX JANKA a s www janka cz LENNOX FRANCE www lennoxfrance com LENNOX...

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