Lennox AIRCOOLAIR KNCK 24E Installation, Operation & Maintenance Manual Download Page 16

PRECAUTIONS TO BE TAKEN IN THE USE OF R-407C Refrigerant:

R-407C Refrigerant is used in the unit; therefore, the following precautions characteristic of this gas
should be taken:
- The Vacuum Pump must have a Check Valve or Solenoid Valve.
- Pressure Gauges and Hoses for the exclusive use with R-407C Refrigerant should be used.
- The charge should be carried out in the Liquid Phase.
- Always use scales to weight-in charge
- Use the Leak Detector exclusive for R-407C Refrigerant.
- Do not use mineral oil, only synthetic oil to ream, expand or make connections.
- Keep pipes wrapped before using them and be very thorough about any possible dirt (dust, filings,
  burrs, etc.).
- When there is a leak, gather what is left of the charge, create a vacuum in the unit and completely
  recharge with new R-407C Refrigerant.
- Brazing should always be carried out in a nitrogen atmosphere.
- Reamers should always be well sharpened.

15

NOTE:

 The units are supplied with welded connections.

As an option

, service valves are available for liquid

and gas lines; in this case:
1

st

   Remove the pressure of refrigerant from the

      connecting line through the service port located on
       that line.
2

nd

  Remove the covers from the connecting lines.

3

rd

   Braze the piping connection lines to the indoor unit.

The units are supplied with welded connections. As an option, the unit can be supplied with refrigerant factory

precharged; in that case, only TABLE 2 is important (this option includes service valves).

FROM 0 TO 10M

FROM 30 TO 50M

FROM 10 TO 30M

MODEL 24E
MODEL 32E
MODEL 38E

MODELS 48D / D2

5/8"

3/4"
7/8"

1-1/8"

1-5/8"

155
155
232
327

2x155

2x155

1-1/8"
1-3/8"

2x1-1/8"

2x1-1/8"

5/8"

2x5/8"

2x5/8"

3/4"

7/8"

1-5/8"

232
232
327
340

2x232

2x232

2-1/8"

7/8"

1-3/8"
1-3/8"

2x1-3/8"

2x1-3/8"

3/4"

2x3/4"

2x3/4"

Suction Liquid

Suction

Liquid

TABLE 2: CHARGE OF REFRIGERANT R-407C PER METER OF COPPER LINE

gr/m

gr/m

2x232

2x1-3/8" 2x3/4"

2x327

2x1-5/8"

2x7/8"

MODELS 64D / D2

2x327

2x1-5/8" 2x7/8"

2x340

2x2-1/8"

2x7/8"

MODELS 76D / D2

MODELS 86D / D2

5/8"

7/8"
7/8"

1-1/8"

1-5/8"

155
232
327
327

2x155

2x232

1-3/8"
1-5/8"

2x1-1/8"

2x1-3/8"

3/4"

2x5/8"

2x3/4"

Suction

Liquid

gr/m

2x327

2x1-5/8" 2x7/8"

2x327

2x1-5/8" 2x7/8"

MODEL 43E

2.- INSTALLATION

2.5.-REFRIGERANT CONNECTIONS

Service

valve

To outdoor

unit piping

To the

indoor unit

Service

port

Copper

cover

Copper tube to

connect with

indoor unit

Summary of Contents for AIRCOOLAIR KNCK 24E

Page 1: ...AIRCOOLAIR KNCK KNHK English 03 2005 INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...OMMISSIONING AND OPERATION 3 1 PRELIMINARY CHECKS 3 2 STEPS TO FOLLOW FOR COMMISSIONING THE UNIT POINTS TO KEEP IN MIND Lennox have been providing environmental solutions since 1895 our range of AIRCO...

Page 3: ...ntenance of your equipment The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment and during its operation and how to ensure smooth an...

Page 4: ...s C 1 C 2 C 1 2 C 1 C 2 C Fan outdoor section 1 Fan outdoor section 1 Fan outdoor section 2 Fan outdoor section 2 C 1 C 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 DATA PAGE FOR UNIT COMMISS...

Page 5: ...3000 22000 21000 K N C K Type of unit outdoor AIRCOOLAIR 24 Standard unit version VFC Voltage free contact unit version E E one circuit D two circuits D2 Units multi split KNCK Cooling only unit R 407...

Page 6: ...heating mode at maximum speed The above data shows noise levels of unit with Kit low noise when cooling only units or heat pump units on cooling mode are working with outdoor temperatures of 35 C beca...

Page 7: ...ulb Temperature WB Wet Bulb Temperature With kit hot gas by pass or proportional CPC options With kit hot gas by pass or proportional CPC options TABLE 2 MAXIMUM OUTDOOR OPERATING TEMPERATURES C ON HE...

Page 8: ...lines MODELS KNCK KNHK 32E 38E 43E 980 1 195 1 375 Power supply cable entry Main switch option Electrical box Access to gas and liquid lines MODELS KNCK KNHK 48D 64D 76D 86D 48D2 64D2 76D2 86D2 1195...

Page 9: ...low 19 C it is advisable to fit a crankcase heater PROPORTIONAL CONDENSING PRESSURE CONTROL It is an element which regulates outdoor fan speed in order to control condensation temperature Thus the uni...

Page 10: ...itted with a compressor acoustic jacket this provides attenuation of the compressor noise that radiates from the unit when in operation KIT LOW NOISE With this kit each compressor is fitted with a com...

Page 11: ...ty of flooding if floor mounted All the units have Metal Bedplate Profiles All INSTALLATION SERVICE and MAINTENANCE operations must be carried out by QUALIFIED PERSONNEL When positioning the unit be s...

Page 12: ...of with standing the weight of the units If the unit is floor mounted then the profiles should be isolated with shock absorbing material such as anti vibration or pads Keep in mind that fans rotate a...

Page 13: ...least during an hour 7th Refrigerant charge Check TABLE 3 1 and 3 2 to verify the amount of refrigerant charge depending on length and size of the piping connections Disconnect the vacuum pump and co...

Page 14: ...pressure of refrigerant from the connecting line through the service port located on that line 2nd Remove the covers from the connecting lines 3rd Braze the piping connection lines to the indoor unit...

Page 15: ...NDOOR UNIT A B C Unit positions L Total length 1 Gas line 2 Liquid line L L L 2 1 2 1 2 1 2 OUTDOOR UNIT INDOOR UNIT 2 2 A C B 2 2 Between length of 30 and 50 m superior you have to make a recalculati...

Page 16: ...e pressure of refrigerant from the connecting line through the service port located on that line 2nd Remove the covers from the connecting lines 3rd Braze the piping connection lines to the indoor uni...

Page 17: ...gen N2 The installer should remove this gas and charge the units with the refrigerant R 407C shown on the following tables and also the charge per meter line on TABLE 2 TABLE 3 1 CHARGE OF REFRIGERANT...

Page 18: ...3 x 25 1 x 16 3 x 50 1 x 25 3 x 25 1 x 16 3 x 25 1 x 16 3 x 35 1 x 16 3 x 95 1 x 50 3 x 25 2 x 16 3 x 50 2 x 25 1 STAGE 2 STAGES 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4 x 1 5 2 x 4 x 10 4...

Page 19: ...x 95 1 x 50 3 x 95 1 x 50 3 x 25 2 x 16 3 x 50 2 x 25 1 STAGE 2 STAGES 1 STAGE 2 STAGES VOLTAGE OPERATING LIMITS The sections have been calculated for a length no longer than 50m and a voltage drop o...

Page 20: ...NIT Since this type of control panel is factory configured for each application an identification code located on the control plate of the terminal itself has been given to each panel Any query or req...

Page 21: ...or CM Compressor CM1 Compressor 1 CM2 Compressor 2 EH1 Electrical heater 1 EH2 Electrical heater 2 2 INSTALLATION 2 6 ELECTRICAL CONNECTIONS ELECTRICAL CONNECTION REMOTE SIGNALS 67 69 71 67 69 71 C FM...

Page 22: ...de signals Alarm and failure signals Unit s functioning mode signals Optional Optional Thermostat connection Heat pump C Common FM Indoor fan RFM Return fan motor CM1 Compressor 1 CM2 Compressor 2 90...

Page 23: ...stated on the Rating Plate which is in agreement with the electrical diagram for the unit and that cable sizes are correct Check that tightness of the electrical connections to their terminals and to...

Page 24: ...The high pressure should rise and the high pressure switch should stop the compressor at 27 5 kg cm2 Reconnect the fan and electrically reset the pressure switch by pressing the RESUME button on the...

Page 25: ...es are correct and that there are no leaks Check that there is no damage to the pipe insulation that the state of the coils is correct and that there are no chips or clogs retained by the air flow etc...

Page 26: ...he schrader valves of the outdoor unit until 750 mm Hg is reached Once this level of vacuum has been reached keep the pump in operation for at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM PUMP...

Page 27: ...lace if necessary Switch the power phases Inspect and Clean Low pressure switch defective Check the Cut off Pressure with a pressure gauge and change the Pressure switch if necessary Indoor Fan is not...

Page 28: ...ERLANDS POLAND PORTUGAL RUSSIA SLOVAKIA SPAIN UKRAINE UNITED KINGDOM OTHER COUNTRIES LENNOXBENELUXN V S A www lennoxbelgium com LENNOX JANKA a s www janka cz LENNOX FRANCE www lennoxfrance com LENNOX...

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