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Page 23

NOTE - 

Assembly  should  be  completed  within  20 

seconds  after  last  application  of  cement.  Hammer 

blows should not be used when inserting pipe.

8 -    After assembly, wipe excess cement from pipe at 

end of fitting socket. A properly made joint will show 

a bead around its entire perimeter. Any gaps may 

indicate  an  improper  assembly  due  to  insufficient 

solvent.

9 - 

 Handle joints carefully until completely set.

Venting Practices

* See  Piping and Fittings Specifications table

Piping Suspension Guidelines

NOTE 

- Isolate piping at the point where it exits the outside wall or

roof in order to prevent transmission of vibration to the structure.

SCHEDULE 40

PVC - 5'

all other pipe*  - 3'

Wall

e

d

i

s

t

u

o

e

d

i

s

n

i

24” maximum

3/4” minimum

Wall Thickness Guidelines

FIGURE 21 

1 - 

 In  areas  where  piping  penetrates  joists  or  interior 

walls, hole must be large enough to allow clearance 

on all sides of pipe through center of hole using a 

hanger.

2 - 

  When furnace is installed in a residence where unit 

is shut down for an extended period of time, such 

as a vacation home, make provisions for draining 

condensate collection trap and lines.

Exhaust Piping (FIGURE 23, FIGURE 25 & FIGURE 26)

Route piping to outside of structure. Continue with instal

-

lation  following  instructions  given  in  piping  termination 

section.

If replacing a furnace which was

commonly vented with another gas appliance, the size

of the existing vent pipe for that gas appliance must be

checked. Without  the heat of the original furnace flue

products, the existing vent pipe is probably oversized for

the  single  water  heater  or  other  appliance.  The  vent

should be checked for proper draw with the remaining

appliance.

REPLACING FURNACE THAT WAS PART OF A

COMMON VENT SYSTEM

CHIMNEY

OR GAS

VENT

(Check sizing

for water

heater only)

FURNACE

(Replaced)

WATER

HEATER

OPENINGS

(To Adjacent

Room)

FIGURE 22 

 CAUTION

Do not discharge exhaust into an existing stack 

or stack that also serves another gas appliance. If 

vertical discharge through an existing unused stack 

is required, insert PVC pipe inside the stack until the 

end is even with the top or outlet end of the metal 

stack.

 CAUTION

The exhaust vent pipe operates under positive 

pressure and must be completely sealed to prevent 

leakage of combustion products into the living 

space.

Vent Piping Guidelines

NOTE - 

Lennox has approved the use of DuraVent

®

 and 

Centrotherm  manufactured  vent  pipe  and  terminations 

as  an  option  to  PVC.  When  using  the  PolyPro

®

  by  Du

-

raVent  or  InnoFlue

®

  by  Centrotherm  venting  system  the 

vent  pipe  requirements  stated  in  the  unit  installation  in

-

struction – minimum & maximum vent lengths, termination 

clearances, etc. – apply and must be followed. Follow the 

instructions provided with PoyPro by DuraVent and Inno

-

Flue by Centrotherm venting system for assembly or if re

-

quirements are more restrictive. The PolyPro by Duravent 

and InnoFlue by Centrotherm venting system must also 

follow the uninsulated and unconditioned space criteria 

listed in TABLE 15.

Summary of Contents for 20256877

Page 1: ...version to LPG operation All ML193U HE units are equipped with a hot surface ignition system The gas valve is redundant to assure safety shut off as required by C S A The heat exchanger burners and ma...

Page 2: ...provided 1 Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations Isolated combustion system rating for non weatherized furnaces SPECIFICATIONS Gas H...

Page 3: ...f filter in 87L96 18 x 25 x 1 87L97 20 x 25 x 1 Side Return Single 44J22 44J22 Ten Pack 66K63 66K63 Size of filter in 16 x 25 x 1 16 x 25 x 1 NIGHT SERVICE KIT Night Service Kit 84W48 84W48 TERMINATIO...

Page 4: ...5 147 455 100 0 70 1210 401 1080 316 930 247 635 152 405 109 0 80 1185 412 1045 325 885 255 600 158 355 114 ML193UH030XE36B PERFORMANCE Less Filter External Static Pressure in w g Air Volume Watts at...

Page 5: ...15 1635 521 1485 425 1345 359 1140 271 1900 698 1635 506 1450 413 1330 351 1125 270 0 80 1855 735 1600 534 1440 426 1305 367 1085 279 1850 711 1605 520 1415 430 1285 363 1075 281 ML193UH090XE48C PERFO...

Page 6: ...EMBLY CONTROL BOX former circuit breaker and interlock switch COMBUSTION AIR INDUCER BURNER ACCESS PANEL COMBUSTION AIR PRESSURE SWITCH PRIMARY LIMIT GAS VALVE BLOWER ASSEMBLY FLEXIBLE NO HUB EXHAUST...

Page 7: ...m er T1 The breaker is rated at 3A at 32V If the current exceeds this limit the breaker will trip and all unit opera tion will shutdown The breaker can be manually reset by pressing the button on the...

Page 8: ...sor 5 Watchguard burner failed to light exceeded maximum number of retries or recycles 6 Not Used 7 Primary or Secondary Limit Open or Watchguard Mode Limit Switch Open longer than 3 minutes 8 Rollout...

Page 9: ...es into Watchguard Flame Failure mode After a 60 minute reset period the integrat ed control will begin the ignition sequence again Fan Time Control Ignition Control 103217 03 Heating Fan On Time The...

Page 10: ...rtbeat is indicated by 1s on 1s off It is used for idle continuous fan and cool modes Note 2 Error codes are indicated by a rapid flash the LED flashes X times at second on second off remains off for...

Page 11: ...3UHE units use an aluminized steel primary and stainless steel secondary heat exchanger assembly Heat is transferred to the air stream from all surfaces of the heat exchanger The shape of the heat exc...

Page 12: ...hrough the flame and sensing electrode The ig nition control allows the gas valve to remain open as long as flame signal is sensed NOTE The ML193UHE is polarity sensitive Make sure that the furnace is...

Page 13: ...icroAmps Multi Meter To Control Sensor Terminal To Flame Terminal Flame Sensor Terminal Flame Sensor Wire Intergrated Control Remove sensor from integrated control and connect alligator clip to flame...

Page 14: ...resistance of ignitor at the plug Reading should be between 39 and 70 ohms If the reading is correct then the problem is with the wiring between the jack plug and the control If reading is not correct...

Page 15: ...nitors across the combustion air inducer orifice to insure proper flow through the heat exchanger The switch is a SPST N O pressure switch electrically connected to the integrated control The purpose...

Page 16: ...d end header box are negative How sure than the port 4 Operate unit and observe manometer reading Readings will change as heat exchanger warms a Take one reading immediately after start up b Take a se...

Page 17: ...fferential pressure across the pressure switch Check for restricted inlet vent Remove all block age Check for proper vent sizing and run length Wrong pressure switch installed in the unit or pressure...

Page 18: ...rect voltage is present in tests 1 and 2 and motor is not operating properly replace motor The motor is not field repairable If replacing the indoor blower motor or blower wheel is necessary placement...

Page 19: ...peed tap used for continuous fan 1 2 3 4 or 5 on input plug P49 If 24 volts is not present problem may be up stream of plug P49 Proceed to test 4 Multi Meter set to VAC 12 0 12 0 24 Multi Meter set to...

Page 20: ...ximately the same resistance within an ohm 3 Check to see if the blower wheel spins freely Motor Test FIGURE 19 TABLE 9 Scale Measurement range in words ohms 2 M two megohm two million ohms 0 2 000 00...

Page 21: ...YSTEM PolyPro by Duravent InnoFlue by Centrotherm UL 1738 CERTIFIED GAS VENTING SYSTEM IPEX System1738 Schedule 40 PVC Pipes and Fittings UL1738 IPEX System1738 PVC FGV Cement Primer Not approved as o...

Page 22: ...s 30G28 44W92 4493 and 81J20 are certified to ULC S636 for use in Canada only 5 See table 8 for vent accelerator requirements 6 Requires field provided 2 to 1 1 2 reducer Joint Cementing Procedure All...

Page 23: ...existing vent pipe for that gas appliance must be checked Without the heat of the original furnace flue products the existing vent pipe is probably oversized for the single water heater or other appli...

Page 24: ...e the pipe is transitioned to any size larger than 2 This elbow must be added to the elbow count used to determine acceptable vent lengths Contact the Application Department for more information conce...

Page 25: ...090 110 030 045 070 090 110 1 20 15 n a n a 73 58 42 22 105 90 64 39 121 121 114 114 2 15 10 68 53 37 17 100 85 59 34 116 116 109 109 3 10 n a 63 48 32 12 95 80 54 29 111 111 104 104 4 n a 58 43 27 n...

Page 26: ...r pipe in horizontal runs of exhaust pipe Exhaust 6 Min FIGURE 25 SIDE VIEW 2 2 2 or TYPICAL EXHAUST AND INTAKE PIPE CONNECTIONS IN HORIZONTAL DIRECT OR NON DIRECT VENT APPLICATIONS RIGHT HAND DISCHAR...

Page 27: ...TAKE PIPE CONNECTIONS HORIZONTAL NON DIRECT VENT APPLICATIONS Horizontal Right Hand Air Discharge Application Shown INTAKE DEBRIS SCREEN Provided OR NOTE Debris screen may be positioned straight out p...

Page 28: ...s and the flue gases are discharged to the out doors The ML193UHE is then classified as a direct vent Category IV gas furnace In both Non Direct Vent and Direct Vent applications the vent termination...

Page 29: ...N A 2 in 5 3 12 10 22 19 30 27 2 1 2 in 1 N A 7 N A 15 N A 22 N A 3 in N A N A 2 2 10 10 16 16 1 Refer to 99 Minimum Design Temperature table provided in the current edition of the ASHRAE Fundamentals...

Page 30: ...al to or greater than soffit depth 3 feet 9m 12 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appliances 10 000 Btuh 3kw 12 inches 305mm for ap...

Page 31: ...feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appliances 10 000 pliances 10 000 Btuh 3kw and 50 000 pliances 50 000 Btuh 15kw 6 inches 152mm for appliances 10 000 Btuh 3kw...

Page 32: ...6 152mm on side wall terminations NOTE When venting in different pressure zones the maximum separation requirement of intake and exhaust pipe DOES NOT apply 3 On roof terminations the intake piping s...

Page 33: ...NATION 71M80 69M29 or 60L46 US 44W92 or 44W93 Canada INTAKE AIR EXHAUST AIR INTAKE AIR INTAKE AIR EXHAUST AIR OUTSIDE WALL GRADE CLAMP Not Furnished FIELD PROVIDED REDUCER MAY BE REQUIRED TO ADAPT DIF...

Page 34: ...ective shield is recommended The shield should be constructed using wood sheet metal or other suitable material All seams joints cracks etc in affected area should be sealed using an appropriate seala...

Page 35: ...n exhaust pipe terminations on multiple furnaces must meet local codes NON DIRECT VENT ROOF TERMINATION KIT 15F75 or 44J41 UNCONDITIONED ATTIC SPACE 3 76mm OR 2 51mm PVC PROVIDE SUPPORT FOR EXHAUST LI...

Page 36: ...ator coil can drain together See FIGURE 49 FIGURE 51 and FIGURE 52 CONDENSATE TRAP AND PLUG LOCATIONS Unit shown in upflow position NOTE In upflow applications where side return sate trap filter rack...

Page 37: ...st slope down a minimum 1 4 per ft toward trap FIGURE 47 Furnace With Evaporator Coil Using A Separate Drain Condensate DrainConnection Field Provided Vent 1 min 2 max above condensate connection Evap...

Page 38: ...in connection Condensate DrainConnection Evaporator drain line required Trap at coil is optional FIGURE 51 IMPORTANT When combining the furnace and evaporator coil drains together the A C condensate d...

Page 39: ...ction In Unit Condensate Drain Connection In Unit Vent To Drain Condensate Drain Connection In Unit Optional Condensate Drain Connection OptionalDrainPipingFromTrap DrainTrapAssembly Furnished DrainTr...

Page 40: ...p should be primed with sufficien water to ensure proper condensate drain operation WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage perso...

Page 41: ...rgents can cause harmful corrosion on various metals used in gas piping Use of a specialty Gas Leak Detector is strongly recommended It is available through Lennox under part number 31B2001 See Corp 8...

Page 42: ...or steady state conditions 4 After allowing unit to stabilize for 5 minutes record manifold pressure and compare to value given in table 19 5 Shut unit off and remove manometer as soon as an accurate...

Page 43: ...it Refer to the changeover kit installation instruction for the conversion procedure TABLE 19 Manifold and Supply Line Pressure 0 10 000ft ML193 Unit Gas Manifold Pressure in wg Supply Line Pressure i...

Page 44: ...s a function of load indicates a poor or partial ground Compare the readings to the table below If the readings exceed the maximum shown in TABLE 21 make repairs before operating the furnace 2 In addi...

Page 45: ...urn air plenums Insert manometer hose flush with inside edge of hole or insulation Seal around the hose with permagum Connect the zero end of the manometer to the discharge supply side of the system O...

Page 46: ...appropriate Lennox Product Specifications bulletin Additional information is provided in Service and Application Note ACC002 August 2000 TABLE 22 Furnace Cabinet Width Filter Size Side Return Bottom...

Page 47: ...compartment components Disengage strain relief bushing and pull wiring and bushing through the hole in the blower deck 18 Remove the primary limit from the vestibule panel 19 Remove top cap screws to...

Page 48: ...plug 5 Disconnect and label wires from rollout switch 6 Disconnect and label flame sensor wire 7 Disconnect and label ground wire from burner manifold assembly 8 Remove four screws that secures burner...

Page 49: ...ontrol goes into 5 minute Watchguard Pressure Switch delay Once S18 closes a 15 second pre purge follows 4 The integrated control A92 energizes ignitor A 20 second warm up period begins 5 Gas valve op...

Page 50: ...ALVE ENERGIZED GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER ON HEATING SPEED LED FLASHES CODE 11 PRESSURE SWITCH CLOSED GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF WITH DELAY S...

Page 51: ...RESET IGNITION SEQUENCE FOUR TIMES FLAME SIGNAL 1 5 MICROAMPS OR GREATER YES YES YES ROLLOUT SWITCH CLOSED LED FLASHES CODE 8 ROLLOT SWITCH OPEN GAS VALVE POWER OFF COMBUSTION AIR INDUCER POWER ON IND...

Page 52: ...ITCH CLOSED LED SLOW FLASH RATE REMAINS UNCHANGED THROUGHOUT COOLING CYCLE THERMOSTAT CALLS FOR COOLING COMPRESSOR CONTACTOR AND SYSTEM FAN ENERGIZED WITH 2 SECOND DELAY COOLING SPEED EAC TERM ENERGIZ...

Page 53: ...AN SWITCHED TO COOL SPEED EAC TERM REMAINS ON THERMOSTAT OPENS MANUAL FAN SELECTION MADE AT THERMOSTAT CONTROL G ENERGIZES SYSTEM FAN AT FAN SPEED EAC TERM ENERGIZED NO YES YES NO SYSTEM FAN SWITCHES...

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