Lennox 10GCS Series Installation Instructions Manual Download Page 8

Page 8

gas valve

cap

Manual Main Shut−off Valve Will Not Hold Test

Pressures in Excess of 0.5 PSIG (14 in. w.c.)

Figure 6

unit

Isolate Gas Valve To Pressure Test

NOTE − Codes may require that manual main shut off valve
and union (furnished by installer) be installed in gas line exter
nal to unit. Union must be of the ground joint type.

Danger of explosion. Can cause injury or
product or property damage. Do not use
matches, candles, flame or other sources
of ignition to check for leaks.

WARNING

!

After gas piping is complete, carefully check all piping con
nections (factory and field) for gas leaks. Use soap solution
or other preferred means.

NOTE − In case of emergency shutdown, shut off main
manual gas valve and disconnect main power to unit.
These devices should be properly labeled by installer.

The heating value of the gas may differ with locality. The
value should be checked with the local gas utility.

NOTE − Units are shipped equipped for natural gas, but can
be converted to LPG/propane with a conversion kit.

NOTE − There may be a local gas utility requirement speci
fying a minimum diameter for gas piping. All units require a
1/2 inch pipe connection at the gas valve.

Gas piping recommendations:

 1 − A drip leg and a ground joint union must be installed in

the gas piping.

A ground joint union is recommended by the man
ifold/valve.

 2 − When required by local codes, a manual shutoff valve

may have to be installed outside of the unit.

 3 − Use pipe thread sealing compound resistant to pro

pane gas sparingly on male threads.

 4 − The gas supply should be a separate line and installed

in accordance with all safety codes. After the gas con
nections have been completed, open the main shutoff
valve admitting normal gas pressure to the mains.
Check all joints for leaks with soap solution or other
material suitable for the purpose.

CAUTION

Some soaps used for leak detection are corrosive to
certain metals. Carefully rinse piping thoroughly af
ter leak test has been completed. Do not use
matches, candles, flame or other sources of ignition
to check for gas leaks.

  5 − The furnace and its individual manual shutoff valve

must be disconnected from the gas supply piping sys
tem during any pressure testing of that system at test
pressures in excess of 1/2 PSIG (3.48kPa).

IMPORTANT

The furnace must be isolated from the gas supply
piping system by closing its individual manual shut−
off valve during any pressure testing of the gas sup
ply piping system at test pressures equal to or less
than 1/2 psig. See figure 6.

The furnace and its individual shut−off valve must be
disconnected from the gas supply piping system
during any pressure testing of the system at test
pressures greater than 1/2 psig.

  6 − A 1/8 inch N.P.T. plugged tapping, accessible for test

gage connections, must be installed immediately up
stream of the gas supply connection to the furnace.

LPG/Propane Units, Tanks, & Piping

Check the unit rating plate for type of gas that unit is
equipped for. If conversion is required use the approved
conversion kit. The unit may be converted in the field for
use with LPG/propane gas with accessory kit by an
approved licensed pipe fitter or technician.

All LPG/propane gas equipment must conform to the safety
standards of the National Fire Protection Association.

For satisfactory operation, LPG/propane gas pressure must
be a minimum of 11 inches W.C. at the unit under full load.

Complete information regarding tank sizing for
vaporization, recommended regulator settings, and pipe
sizing is available from most regulator manufacturers and
LPG/propane gas suppliers.

Check all connection for leaks when piping is completed,
using a soapy solution.

Electrical

ALL WIRING SHOULD BE DONE IN ACCORDANCE
WITH NATIONAL ELECTRIC CODE, ANSI/NFPA No. 70
(LATEST EDITION), IN CANADA CSA C22.2 Part 1
(LATEST EDITION), OR WITH LOCAL CODES, WHERE
THEY PREVAIL.

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Summary of Contents for 10GCS Series

Page 1: ...s Pressure Adjustment 14 High Altitude Information 14 Unit Controls 14 Maintenance 15 Troubleshooting 15 Led Codes Flash Rates 16 Repair Parts Accessories 16 WHAT TO DO IF YOU SMELL GAS If the informa...

Page 2: ...AL INLETS GAS INLET COMBUSTION AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L...

Page 3: ...AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L L E K Q FORKLIFT SLOTS Front a...

Page 4: ...0GCS and 12CGS units are single package air conditioners with gas heat designed for outdoor installation on a rooftop or a slab The units are completely assembled All piping refrigerant charge and ele...

Page 5: ...t the snow requirements See Combustion Discharge section Clearance to combustibles below unit is 10 inches since the flue points down NOTE Do not permit overhanging structures or shrubs to obstruct co...

Page 6: ...y Return Connections Duct system should be designed and sized according to the methods in Manual Q of the Air Conditioning Contractors of America ACCA A closed return duct system shall be used This sh...

Page 7: ...eter must be considered in determining pipe size for 0 5 inch w c maximum pressure drop Do not use supply pipe smaller than unit gas connection For natural gas unit operating pressure at the unit gas...

Page 8: ...ps used for leak detection are corrosive to certain metals Carefully rinse piping thoroughly af ter leak test has been completed Do not use matches candles flame or other sources of ignition to check...

Page 9: ...Page 9 Figure 7 10GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 10: ...Page 10 Figure 8 12GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 11: ...ned space Heat Anticipator Settings 0 75 AMP Sequence of Operation Cooling System The cooling section is a complete factory package utilizing an air cooled condenser The system is factory charged with...

Page 12: ...for heat the draft motor is energized by the 24 volt relay in the blower ignition control which closes the 240V contact to the draft motor When the speed of the draft motor reaches the proper rpm the...

Page 13: ...ir it call a qualified service technician Force or attempted repair may result in a fire or explosion This furnace is equipped with a direct ignition control Do not attempt to manually light the burne...

Page 14: ...cations L P G Propane units require a regulator and a regulator on the L P G Propane tank is also required The minimum permissible gas supply pressure is 11 inches W C for purpose of input adjustment...

Page 15: ...e vent motor and clean the wheel and housing Run the wire brush down the flue extension at the outlet of the vent hous ing 8 After brushing is complete blow all brushed areas with air Vacuum as needed...

Page 16: ...tions Slow Flash Normal operation no call for heat One flash per second Fast Flash Normal operation call for heat Two flashes per second 2 Flash System lockout failed to detect or sustain flame Two fl...

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