Lennox 10GCS Series Installation Instructions Manual Download Page 16

Page 16

   b −If electrode/flame sensor sparks but has 0" voltage at

the valve during tries for ignition, check the wiring be
tween valve and blower/ignition control, check valve
ground.

   c −If  electrode/flame  sensor  sparks  24  volts  to  valve,

flame is established but does not hold in, check
ground between module and burner, make sure that
the electrode/flame sensor is properly located in the
middle of the flame stream, check system ground.
Check to see if electrode/flame sensor is located in the
flame stream properly.

   d) If electrode/flame sensor sparks 24 volts to valve but

system fails to ignite, check to make sure that the gas
supply and gas valve are on, check to see if orifice
plugged, and make sure electrode/flame sensor are
properly located.

Furnace lights and flame rollout occurs or burners have
delayed ignition.

   a) Make sure that the carryovers on adjoining burners

are screwed fast and are level with respect to one
another.

   b) Make sure electrode/flame sensor is properly located.
   c) Make sure all air is purged from gas lines.

Main burners light, but exhibit erratic flame characteristics.

Check the main burner orifices for obstruction and align
ment. Removal procedure is described in Burner Instruc
tions." Clean or replace burner orifices and burners as
needed.

LED Codes & Flash Rates

The following blower/ignition control board (DS1) LED
codes will indicate normal or abnormal operations:

Slow Flash

Normal operation, no call for heat

One flash per second

Fast Flash

Normal operation, call for heat

Two flashes per second.

2 Flash

System lockout − failed to detect or sustain flame

Two flashes in one second with a one second pause.

3 Flash

Pressure switch open or closed

Three flashes in one and one−half seconds with a one sec
ond pause.

4 Flash

High limit /or rollout switch open

Four flash in two seconds with a one second pause.

5 Flash

Flame sensed and gas valve not energized

Five flashes in two and one−half seconds with a one second
pause.

Steady

Internal failure (micro−controller failure; self−check)

Repair Parts & Accessories

The following repair parts are available from your local  dealer. When ordering parts, include the complete model number
and serial number which are printed on the unit rating plate.

Control Group

Blower Group

Heating Group

Rollout Switch

Blower Housing Assembly

Gas Manifold

Transformer

Blower Wheel

Main Burner Orifices

Limit Control

Blower Motor

Main Burners

Gas Valve

Blower Motor Mount

Heat Exchanger

Blower/Ignition Control

Blower Motor Capacitor (if used)

           

Cooling Group

Electrode

Combustion Air Inducer

Compressor

Flame Sensor

Fan Blade

Evaporator Coil

Auxiliary Limit

Fan Motor

Drier

Pressure Switch

Fan Motor Capacitor

Cap. Tube or Expansion Valve
Contactor
Capacitor
Condenser Coil

Accessories

Description

Kit Number

LENNOX Cat.

Number

Low Ambient Control

ALOAM111−1

42K88

High Pressure Cut−out Kit

AHPSW436−1

42K89

Timed Off Control

ATIMR446−1

42K90

LP Gas Conversion

ALPKTS533−1

42K91

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Summary of Contents for 10GCS Series

Page 1: ...s Pressure Adjustment 14 High Altitude Information 14 Unit Controls 14 Maintenance 15 Troubleshooting 15 Led Codes Flash Rates 16 Repair Parts Accessories 16 WHAT TO DO IF YOU SMELL GAS If the informa...

Page 2: ...AL INLETS GAS INLET COMBUSTION AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L...

Page 3: ...AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L L E K Q FORKLIFT SLOTS Front a...

Page 4: ...0GCS and 12CGS units are single package air conditioners with gas heat designed for outdoor installation on a rooftop or a slab The units are completely assembled All piping refrigerant charge and ele...

Page 5: ...t the snow requirements See Combustion Discharge section Clearance to combustibles below unit is 10 inches since the flue points down NOTE Do not permit overhanging structures or shrubs to obstruct co...

Page 6: ...y Return Connections Duct system should be designed and sized according to the methods in Manual Q of the Air Conditioning Contractors of America ACCA A closed return duct system shall be used This sh...

Page 7: ...eter must be considered in determining pipe size for 0 5 inch w c maximum pressure drop Do not use supply pipe smaller than unit gas connection For natural gas unit operating pressure at the unit gas...

Page 8: ...ps used for leak detection are corrosive to certain metals Carefully rinse piping thoroughly af ter leak test has been completed Do not use matches candles flame or other sources of ignition to check...

Page 9: ...Page 9 Figure 7 10GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 10: ...Page 10 Figure 8 12GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 11: ...ned space Heat Anticipator Settings 0 75 AMP Sequence of Operation Cooling System The cooling section is a complete factory package utilizing an air cooled condenser The system is factory charged with...

Page 12: ...for heat the draft motor is energized by the 24 volt relay in the blower ignition control which closes the 240V contact to the draft motor When the speed of the draft motor reaches the proper rpm the...

Page 13: ...ir it call a qualified service technician Force or attempted repair may result in a fire or explosion This furnace is equipped with a direct ignition control Do not attempt to manually light the burne...

Page 14: ...cations L P G Propane units require a regulator and a regulator on the L P G Propane tank is also required The minimum permissible gas supply pressure is 11 inches W C for purpose of input adjustment...

Page 15: ...e vent motor and clean the wheel and housing Run the wire brush down the flue extension at the outlet of the vent hous ing 8 After brushing is complete blow all brushed areas with air Vacuum as needed...

Page 16: ...tions Slow Flash Normal operation no call for heat One flash per second Fast Flash Normal operation call for heat Two flashes per second 2 Flash System lockout failed to detect or sustain flame Two fl...

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