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08/03

*2P0803*

504,245M

*P504245M*

Page 1

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

10GCS

12GCS

E

2000 Lennox Industries Inc.

Dallas, Texas, USA

INSTALLATION
INSTRUCTIONS

10GCS & 12GCS
SERIES UNITS

GAS PACKAGED UNITS

 (2−5 TONS)

Armstrong # 38152A058
504,245M
08/03
Supersedes 05/00

Table of Contents

Unit Dimensions

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Arrangement

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Shipping & Packing List

4

. . . . . . . . . . . . . . . . . . . . . . . . . 

General

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Requirements

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rigging & Setting Unit

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Condensate Drain

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Filters

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Supply & Return Connections

6

. . . . . . . . . . . . . . . . . . . . 

Installing Vent Hood

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Combustion Discharge

6

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Compressors

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Gas Piping

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

LPG/Propane Units, Tanks, & Piping

8

. . . . . . . . . . . . . . 

Electrical

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

11

. . . . . . . . . . . . . . . . . . . . . . . . . 

Condenser Fan Clearances

12

. . . . . . . . . . . . . . . . . . . . . 

Start−up Check List

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Heating Start−up

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Burner Adjustments

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Manifold Gas Pressure Adjustment

14

. . . . . . . . . . . . . . . 

High Altitude Information

14

. . . . . . . . . . . . . . . . . . . . . . . 

Unit Controls

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Led Codes & Flash Rates

16

. . . . . . . . . . . . . . . . . . . . . . . 

Repair Parts & Accessories

16

. . . . . . . . . . . . . . . . . . . . . 

WHAT TO DO IF YOU SMELL GAS:

If the information in this manual is not
followed exactly, a fire or explosion
may result causing property damage,
personal injury or loss of life.

WARNING

Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other ap
pliance.

Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.

D

Do not try to light any appliance.

D

Do not touch any electrical switch; do not
use any phone in your building.

D

Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.

D

If you cannot reach your gas supplier, call
the fire department.

D

Extinguish any open flames.

Litho U.S.A.

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Summary of Contents for 10GCS Series

Page 1: ...s Pressure Adjustment 14 High Altitude Information 14 Unit Controls 14 Maintenance 15 Troubleshooting 15 Led Codes Flash Rates 16 Repair Parts Accessories 16 WHAT TO DO IF YOU SMELL GAS If the informa...

Page 2: ...AL INLETS GAS INLET COMBUSTION AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L...

Page 3: ...AIR INDUCER BLOWER C HORIZONTAL RETURN AIR OPENING 048 060 A P E F G H G 2 51 J FF EE FILTER RACK BASE RAIL 4 7 8 124 2 7 16 62 4 5 8 117 CENTER OF GRAVITY M M M M L L L L E K Q FORKLIFT SLOTS Front a...

Page 4: ...0GCS and 12CGS units are single package air conditioners with gas heat designed for outdoor installation on a rooftop or a slab The units are completely assembled All piping refrigerant charge and ele...

Page 5: ...t the snow requirements See Combustion Discharge section Clearance to combustibles below unit is 10 inches since the flue points down NOTE Do not permit overhanging structures or shrubs to obstruct co...

Page 6: ...y Return Connections Duct system should be designed and sized according to the methods in Manual Q of the Air Conditioning Contractors of America ACCA A closed return duct system shall be used This sh...

Page 7: ...eter must be considered in determining pipe size for 0 5 inch w c maximum pressure drop Do not use supply pipe smaller than unit gas connection For natural gas unit operating pressure at the unit gas...

Page 8: ...ps used for leak detection are corrosive to certain metals Carefully rinse piping thoroughly af ter leak test has been completed Do not use matches candles flame or other sources of ignition to check...

Page 9: ...Page 9 Figure 7 10GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 10: ...Page 10 Figure 8 12GCS Series Gas Packaged Units Typical Wiring Diagram Downloaded from ManualsNet com search engine...

Page 11: ...ned space Heat Anticipator Settings 0 75 AMP Sequence of Operation Cooling System The cooling section is a complete factory package utilizing an air cooled condenser The system is factory charged with...

Page 12: ...for heat the draft motor is energized by the 24 volt relay in the blower ignition control which closes the 240V contact to the draft motor When the speed of the draft motor reaches the proper rpm the...

Page 13: ...ir it call a qualified service technician Force or attempted repair may result in a fire or explosion This furnace is equipped with a direct ignition control Do not attempt to manually light the burne...

Page 14: ...cations L P G Propane units require a regulator and a regulator on the L P G Propane tank is also required The minimum permissible gas supply pressure is 11 inches W C for purpose of input adjustment...

Page 15: ...e vent motor and clean the wheel and housing Run the wire brush down the flue extension at the outlet of the vent hous ing 8 After brushing is complete blow all brushed areas with air Vacuum as needed...

Page 16: ...tions Slow Flash Normal operation no call for heat One flash per second Fast Flash Normal operation call for heat Two flashes per second 2 Flash System lockout failed to detect or sustain flame Two fl...

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