Lennox Hearth Products 1003C Installation And Operation Manual Download Page 27 | Manualshive

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COMPONENT DIAGRAMS - Model 1003C

PAGE 27

Catalytic Combustor System Components

Damper Assembly

Air Intake Draft Module

Door Assembly

Handle Assembly (P/N LB-102214)

Torque Plate

Nut

Washers

Handle
Rod

Coil Handle

Secondary Air Tube

Bypass Damper Control

Damper
Door

Positioning
Stops

Tunnel Baffle

Catalytic
Combustor

Catalyic Combustor
Retainer Clip

Setscrews

Bypass Damper

Control Rod

Damper Blade Assembly
(Linkage)

Damper Door

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Summary of Contents for 1003C

Page 1: ... MODEL 1003C RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE EPA CERTIFIED CATALYTIC WOOD BURNING STOVE THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION P N 775003M Rev P 11 03 ...

Page 2: ... OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL 9 Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liq uids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use 10 DO NOT OVERFIRE If heater or chimney con nector glows you are overfiring Overfiring this appliance could cause a house fire O...

Page 3: ... and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY LENNOX HEARTH PRODUCTS When you purchased your new woodstove you joined the ranks of thousands of concerned indi viduals whose answer to their home heating needs reflects their concern for aesthetics ...

Page 4: ...ts of your local code Check with your local building department for requirements in your area SELECTING A LOCATION The design of your home and where you place your stove will determine its value as a source of heat A wood stove depends primarily on air circulation con vection to disperse its heat and therefore a central location is often best There are other practical consid erations which must be...

Page 5: ...o either side The floor protection must extend completely beneath the stove and to the front sides and rear as indicated USA REQUIREMENTS 16 406 mm min to the front of the fuel door glass 8 203 mm min beyond the sides of the fuel door opening 0 0 mm min to the back of the stove body CANADA REQUIREMENTS 18 457 mm min to the front of the fuel door glass 8 203 mm min beyond the sides of the stove bod...

Page 6: ...03 Residential Standard not approved for manufactured mobile homes Using 6 152 mm diameter single wall connector pipe with listed factory built to the top of the stove Clearances inches millimeters A 22 559 C 25 635 E 16 406 B 25 5 648 D 16 406 F 15 381 Residential Note Approved for 6 152 mm diameter single wall minimum 24 MSG black or blued steel con nector pipe with listed factory built 103HT ch...

Page 7: ... this appliance REDUCED MASONRY STRUCTURE CLEARANCE ALCOVE Your stove can be installed in a masonry structure with reduced clearances if the structure was built to National Building Code for fireplaces and chimneys UBC 37 The firebox of the masonry structure must be of ade quate size to allow a minimum of 6 152 4 mm clear ance to the sides and top of the stove and 2 50 8 mm clearance to the rear A...

Page 8: ...se to the opening in the base as location permits The air duct opening must be protected from any possible ob struction including loose floor insulation MANUFACTURED MOBILE HOME REQUIREMENTS This stove is certified as a Room Heater Solid Fuel Type and may be used in Manufactured Housing providing the following requirements are followed An outside air inlet must be provided for combustion and be un...

Page 9: ... a smoking stove is usu ally caused by a chimney problem The stove flue size is 6 152 mm diameter which is approximately 28 square inches 712 square millimeters minimum The maximum flue size should be no more than 3 three times the cross sectional area of the size of the stove flue collar In this case that would be no larger than a 10 254 mm diameter stack or approximately 85 square inches 216 squ...

Page 10: ...f sealant to the following components Around the chimney at the point where the storm collar will meet the chimney just above the Flashing Along the vertical seam of the chimney pipe where it is exposed to the weather On each nail head on the flashing Around the chimney at the point where the storm collar will meet the chimney just above the flashing Notes On a flat or tarred and graveled roof nai...

Page 11: ...he draft gauge manufacturers instructions to create a draft test port Note Hole location should be a minimum of 1 foot above flue outlet collar 4 Start a fire See How To Start And Maintain A Fire on page 16 5 After the fire is well established 20 25 minutes and burning at a low setting perform the draft test per the gauge manufacturer instructions The draft gauge should read between 05 and 07 W C ...

Page 12: ...very 90 degrees of direction change This appliance re quires 12 to 15 feet of effective draft for optimum perform ance see Draft Requirements on page 11 First section of pipe must be vertical Use as much straight vertical pipe directly above the appliance as possible be fore using an elbow a 2 to 3 initial vertical rise is sug gested Chimney Termination Cap Storm Collar Roof Flashing Ceiling Suppo...

Page 13: ...ulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain the 6 152 4 mm space There should also be a support sized to fit and hold the metal chimney connector See that the supports are fastened securely to wall surfaces on all sides Make sure fasteners used to secure the metal chimney ...

Page 14: ...only at temperatures around 1000 F CATALYTIC BYPASS DAMPER CONTROL The operating handle of your Bypass Damper Control is located on the front of the Stove Flue Collar By moving the Bypass Damper Control the operator can route the exhaust either through the Catalytic Combustor pushed in or directly up the flue pulled out When starting a fire or refueling the bypass damper control handle should be p...

Page 15: ...he 19 mm door rope gasket is made of highly durable high temperature resistant mate rial It must be kept in good condition Do not leave the stove burning with the door ajar or open Leaving the door ajar or open while the stove is burning will cause excessive heat build up in the stove overfiring and could ignite surrounding combustibles as well as damage the stove such damage is not covered by the...

Page 16: ...the fire or the catalytic combustor going out At the end of a burn cycle it s possible that the hot em bers remaining might not provide sufficient fuel value for the catalyst to retain its minimum operating temperature of 600 F During the refueling we recommend that the stove be refired for about 10 minutes with the bypass open to ensure a good draw is established and that the catalyst reaches 600...

Page 17: ...nding agents as they can produce conditions which will deteriorate metal or dam age the catalyst Green or uncured wood does not work well as fuel and can cause increased creosote buildups and plugging of the catalytic combustor The value of green wood as a source of heat is limited Do not over load or use kindling wood or mill ends for primary fuel as this may cause overfiring Overfiring is a cond...

Page 18: ...en the painted and bare sur faces Do not let the sand paper gum up with paint as this will cause scratches on the metal surface If there are any scratches use 600 grit sandpaper instead Mask off surfaces you do not want painted Paint lightly over the bare surface first as this will act as an under coat Then paint over a larger area in smooth even strokes to blend See Break In Period on page 16 for...

Page 19: ...Reinstall door CREOSOTE FORMATION AND NEED FOR REMOVAL What is Creosote When wood is burned slowly it pro duces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an ex tremely hot fire A...

Page 20: ...bly for cleaning and rein stallation is simple and convenient Cleaning the com bustor helps reduce buildup of ash and retarding chemi cals To clean the combustor a soft brush vacuum cleaner or pipe cleaner may be used Cleaning the combustor once a year preferably when your flue system is serviced is sufficient for most users Reinstall the combustor according to the following in structions The cata...

Page 21: ...are based on average climates and home design 5 There s an obstruction in the chimney 6 The chimney or chimney cap is restricted by creo sote preventing enough draw to sustain a HIGH heat rate 7 Combustor light off has not occurred DOES NOT MAINTAIN A FIRE 1 Soft wood does not burn as long or as well as sea soned hardwood resulting in a short burn time 2 Wood size too small Burns at too rapid a ra...

Page 22: ...lyst to peel Some minor peeling does not affect function Severe peeling would close cell openings and cause a plugging problem If peeling is severe replace combustor Do not overfire appliance See Overfiring on page 23 TAR AND LIQUID CREOSOTE LEAKING FROM METAL FLUE JOINTS 1 No chimney cap on chimney Install cap 2 Metal flue assembled improperly Top flue sections should be inserted into lower flue ...

Page 23: ...he chimney should be clean and in good repair A draft test should be performed to de termine if the draft requirements of the appliance are being met A draft gauge should read between 05 and 07 inches water column W C I Excessive draft above 07 W C I will allow too much combustion air to be pulled into the firebox which re sults in hotter burns Too little draft below 05 W C I will not allow enough...

Page 24: ... 877 mm Height 32 5 826 mm Approx Burn Time 8 12 hours Fuel Capacity 50 70 lbs 23 32 kg Fire Box Size 3 cubic feet 914 cubic millimeters Loading Front Catalyst Standard Maximum Burn Rate 51 100 BTU EPA BTU Range 11 700 36 800 BTU EPA Efficiency 72 Emissions Rate gram hour 3 7 gph Approx Weight With Brick 360 lbs 168 kg Blower Optional 160 CFM 9 amp W speed control Rheostat 75v 110v Note Dimensions...

Page 25: ...per coil handle with hook for opening closing damper bypass 11485 Housing Combustor also requires 1 each P N 11481H H0310 Probe Combustor Temperature Z SC 107 Room Air Blower Parts if optional blower is installed 14M22 Blower Kit includes Dial A Temp 820 14440 Rheostat Dial A Temp 14M21 Stove Stat Kit automates fan 18840 Miscellaneous Parts 1100 Ash Drawer Assembly 01100 14M67 Duct Floor 5 1 4 Squ...

Page 26: ... x 4 W Notch order 8 if set is needed FB12 Firebrick 7 3 8 x 4 x 6 Left requires 1 FB13 Firebrick 7 3 8 x 4 x 6 Right requires 1 FB14 Firebrick 6 3 4 x 3 x 2 3 8 Left requires 1 FB15 Firebrick 6 3 4 x 3 x 2 3 8 Right requires 1 1115 Grate Cast Iron Firebrick For the location of the nearest Dealer for replacement parts contact Lennox Hearth Products 1110 West Taft Avenue Orange CA 92865 Left Right ...

Page 27: ...odule Door Assembly Handle Assembly P N LB 102214 Torque Plate Nut Washers Handle Rod Coil Handle Secondary Air Tube Bypass Damper Control Damper Door Positioning Stops Tunnel Baffle Catalytic Combustor Catalyic Combustor Retainer Clip Setscrews Bypass Damper Control Rod Damper Blade Assembly Linkage Damper Door ...

Page 28: ...ly turn on the blower when the stove is hot and automatically turn it off when the stove is cool Outside Air Floor Duct OAFD S Outside air can be delivered for combustion air by utilizing this floor penetration duct Duct penetration measures 5 square Blower Kit BK 100 A Blower Kit includes rheostat for variable speed control is available for increased heat circulation Variable Speed Control Dial A...

Page 29: ...SAFETY LISTING LABEL PAGE 29 ...

Page 30: ...EPA LABEL PAGE 30 ...

Page 31: ...ERSHIP RECORDS Page 31 Dealer s Name Dealer s Address City State Zip Code Serial Number Date of Purchase Date Installed Notes SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description ...

Page 32: ...1110 West Taft Avenue Orange CA 92865 ...

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