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TPG10 User Manual 

 

Version GS 1607

 

10 

 

 

Version GS 1607

 

 Fig.19 

WET

 battery meant that it tests normal flooded types like Wet Low Maintenance (Lead [Pb] / 

Calcium [Ca]) or Wet Standard (Lead [Pb] / Lead [Pb]) Batteries. 

AGM  FLAT

  will  tests  Wet  (MF)  Maintenance  Free  (Calcium  [Ca]  /  Calcium  [Ca]),  AGM  flat 

plates Batteries. 

AGM SPIRAL

 tests (Calcium [Ca] / Calcium [Ca]) spiral wound AGM Batteries. 

EFB 

will test Enhanced Flooded Battery or commonly known as Start / Stop Battery. 

GEL

 will test Gel Cell VRLA Batteries with units of measurement in Cold Cranking Amps. 

8. 

Before 

selecting the ratings ‘CCA, SAE, EN, IEC, DIN, CA and JIS #’ from the menu, check 

the battery specification value. This value can be checked on the battery labels as some of the 
examples shown below: 

 

 

 

 

 

9. 

With the rating selection, the analyser screen will display as per Fig.20 below. 

Fig.20 

When rating JIS# (Japanese Industrial Standard) was selected, please refer to the conversion 
chart provided with the package for the CCA ratings of the battery. 

Refer  to  the  battery  model  (example:  80D26L  or  NX110-5L)  on  the  Cold  Cranking  Amps 
(CCA), WET is 580 CCA and AGM is 630 CCA. 

Summary of Contents for TPG10

Page 1: ...only with the Battery Analyser Software installed in the computer beforehand The Battery Analyseronly operateson all 12V Batteries and is able to perform four tests namely 1 Battery Test Analyses the...

Page 2: ...ommendations display after each test This test determines whether the alternator is performing its job properly Specifications Operating Voltage 9V 15V DC max Analysing Capacity Amps Automotive Batter...

Page 3: ...s may short the terminals causing harm to personnel tools and or the battery Do not wear loose clothing or jewellery while working on engine Loose clothing can get caught by moving parts while Jewelle...

Page 4: ...These surface charge need to be discharged by turning ON the Head lights for 3 5 minutes before testing can commence 3 Always attached the analyser clips on the lead side of the battery terminal posts...

Page 5: ...were set in the factory during production Due to the differences time zone across the globe the user may need to set according to their local date time This can be done by completing the following st...

Page 6: ...ny accessory loads must be OFF during the test in order to obtain accurate result When attaching the analyser clips ensure the battery posts were not oxidized or badly corroded and clean them first be...

Page 7: ...editing purposes Press key to confirm Note If there are no particularsinput and user pressed key straight away to continue the test results will not be saved in its memory To Continue or Repeat Test...

Page 8: ...Select Display When this option is selected it allowsthe userto erase the selected result individually from the memory Once entered the display will show as Fig 14below a list of the particulars that...

Page 9: ...wed by key 6 If the tester detected that the battery has surface charge it will prompt the user to turn the ignition key to ON and switch on the headlights Fig 17 to discharge the battery until it has...

Page 10: ...will test Gel Cell VRLA Batteries with units of measurement in Cold Cranking Amps 8 Before selecting the ratings CCA SAE EN IEC DIN CA and JIS from the menu check the battery specification value This...

Page 11: ...ill increase or decrease the value by 5 as shown in Fig 21 below Fig 21 12 Once the CCA rating of the battery was input press key to start the testing process Refer to the display Fig 22 below Fig 22...

Page 12: ...To print out the results press key on the Analyser to commence printing Motorcycle BatteryTest For testing of motorcycle batteries it is advisable to test with the battery taken out from the motorcyc...

Page 13: ...he battery model in hand refer to the Battery rating chart as seen in this example Fig 28 below providedin separate copies with the Tester when purchased to get values to be keyed in Fig 28 4 Once the...

Page 14: ...n 7 seconds Fig 32 7 To print out the results just press key on the Analyser the printer will start printing Interpretation of Results 1 The battery is in good condition 2 The battery is OK but need t...

Page 15: ...er than its stated rating As the battery ages the CCA number measured by this tester will decrease so it reads near its rating While this value is not the same as a CCA test it is the best available m...

Page 16: ...ly charged battery can delivery at 0 F 18 C for 30 seconds while maintaining a voltage of at least 7 2 Volts for a 12V battery during cranking SAE The Society of Automotive Engineers Standard SAE has...

Page 17: ...tery s Voltage State of Charge CCA and the Internal Resistance m only This selection can also be used to test 12V Deep Cycle Batteries An example of the results display is shown inFig 33 below Fig 33...

Page 18: ...internal plate resistance Int R 19 21m is higher than 15m limit 4 Pressing the key at any moment will exit and return back to the main menu screen Fig 28 Starter Test This test is only available in te...

Page 19: ...the printer will start printing Pressing the key will exit and return back to the main menu screen Fig 38 Alternator Test This test is available only in Test It is to check the MAX MIN charging voltag...

Page 20: ...engine to around 3 000 RPM and hold at this speed Press key to continue and display will show See Fig 44 Fig 44 6 While still holding around 3 000 RPM the timer will start to countdown from 10s to 0s...

Page 21: ...compensate for the added load This test is to check the alternator sbehaviour during loading Continue from the previous test either Fig 45 46 or 47 the Analyser will automatically proceed to Load test...

Page 22: ...is within the 0 5V limit Normally if one of the diodes is faulty the AC ripple will produce higher than the accepted 0 5V 10 Continue from the previous test either Fig 50 51 or 52 the Analyser will a...

Page 23: ...able in Test only The engine body and the vehicle chassis are always connected to the battery negative terminal to provide the electrical return path grounding for all the electrical components Due to...

Page 24: ...below 2 From the main MENU select by scrolling left using keyto go to screen Fig 57 Fig 57 Press key to continue and the display will show Fig 58 59 Fig 58 Fig 59 Now transfer the BLACK tester clip f...

Page 25: ...ve should unclamp the Black tester clip from the engine or chassis body and transfer to the battery negative terminal within 15 seconds time limit if not the testing procedure has to be repeated again...

Page 26: ...dy to the battery is bad Check for rusted or corroded point of contacts If found dismantle it for cleaning or replace before fixing back Repeat the test again after fixing 9 If the user did not follow...

Page 27: ...the wakeup screen will display as follows Fig 69 70 Fig 69 Fig 70 1 Select View Test Report from memoryby scrolling the key to and press See display below Fig 71 Fig 71 2 Once key is pressed the displ...

Page 28: ...unable to provide Printing of the stored Test Results can be done while in this View Test results from stored memory Fig 73 78 To print just press key on the Analyser the printer will start printing A...

Page 29: ...not detect the proper driver for the analyser and the installed driver will failed to work Please uninstall the installed driver and reinstall with the correct steps as described if the user have mad...

Page 30: ...ss A few seconds later the display shows that the installation has been completed Click Finish tab to exit as below showed Once the software has been installed the icon will appear on the desktop Step...

Page 31: ...th the PC Step 5 On the PC go to desktop and look for icon Left click on the icon to open the program with the display page will show as below 1 To confirm whether if communication is established clic...

Page 32: ...OMPORT individually from the dropdown list and click tab to see whether the Last Test Result will appear as displayed in Step 5 If the above fails again try connecting the Analyzer another USB port an...

Page 33: ...ct the layout of the printed results because of the graphics involved To do so while in MS Office Word page go to Page Layout tab and right click display shows as in Fig A Fig A On Page Layout right c...

Page 34: ...ter the user had backup all the stored results to the PC To access this function select and press key the display will show as Fig 86below Fig 86 Fig 87 Press and hold and keys together a few seconds...

Page 35: ...urchased by the end user and is subjected to the following terms and conditions 1 Within the warranty period the manufacturer will repair or replace at their options any defective parts and return to...

Page 36: ...be limited to the duration of the foregoing limited warranty Otherwise the foregoing limited warranty is the owner s sole and exclusive remedy and is in lieu of all other warranties whether express or...

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