LELY SPLENDIMO TC Operator'S Manual Download Page 1 | Manualshive

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SPLENDIMO TC

E-HV.008.

0202

O P E R A T O R ’ S M A N U A L

SPLENDIMO 280 TC

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Summary of Contents for SPLENDIMO TC

Page 1: ...SPLENDIMO TC E HV 008 0202 O P E R A T O R S M A N U A L SPLENDIMO 280 TC ...

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Page 3: ... exclusive use belongs to the companies of the Lely organisation 2002 All rights reserved Nothing of this publication may be reproduced and or published by printing photocopying microfilm or any other way without the prior written permission of LELY INDUSTRIES N V Maasland The Netherlands ...

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Page 5: ...ACHINE ADJUSTMENTS 34 4 1 Mowing height 34 4 2 Intensity of conditioning 35 4 3 Swath width 35 5 OPERATING THE MACHINE 36 6 DISMOUNTING FROM THE TRACTOR 38 7 MAINTENANCE 39 7 1 Maintenance after operations 39 7 2 Lubrication 39 7 3 Intermittent maintenance 40 7 4 Replacement of knives 42 7 5 Change of oil in gearboxes 42 7 6 Change of grease in mower elements 43 Supplements A CUTTER BAR ASSEMBLY D...

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Page 7: ...l extras may be adjusted to specific regional conditions whilst they are also subject to permanent research and innovation For this reason the specifications of your machine may not be consistent with the pictures in this manual WARRANTY CONDITIONS For those parts which fail in normal operating conditions the factory will make replacement parts available free of charge for a period of 12 twelve mo...

Page 8: ...n the dangerous zone while the machine is in operation and be sure that people are kept well away from the machine This is especially important when working along roads and near or on fields that are accessible to the public Use always a tractor with a cab Clear the field of objects that could be thrown up by the machine Observe the prevailing legislation for public road transport Use flashing lig...

Page 9: ...n a sufficient safe distance from the machine as long as the tractor engine is running Danger of mower knives Maintain a sufficient safe distance from the machine as long as the tractor engine is running Danger of cutter bar dropping down Keep away from the cutter bar movement area Tractor PTO speed is never allowed to exceed 540 r p m Danger of moving parts Read the operating instruction of the P...

Page 10: ... configurations are shown in fig 2 If required the cutting units of the SPLENDIMO TC mower with S model discs can be fitted in a different configuration depending upon the combination of disc knife The conditioner unit comprises of a rotor fitted with fingers made of an impact resistant synthetic material an aluminium hood with swathboards as well as a crop inlet plate for adjustment of conditioni...

Page 11: ...an extent that the hinge pin of the intermediate chassis fig 4 is approx 60 cm above ground level Place the parking jack in the raised position Secure the tractor lever arms by means of stabilisation chains or rods keeping the machine from making sideward movements Check if the PTO shaft telescopes smoothly Fit the PTO shaft to the tractor PTO shaft At first assembly or use of another tractor chec...

Page 12: ...ximum is not exceeded The machine is now ready for transport 4 MACHINE ADJUSTMENTS Pull up the locking hook of the hydraulic ram and lower the machine carefully by means of the ram Adjust the tractor hitch in such a way that the hinge pin of the intermediate chassis has a height of 60 cm over ground level fig 4 Take tractor wheelings into account Limit a downward movement with for example a stabil...

Page 13: ... flowing out of the gearbox after removal of the cover Fit the correct gear combination fig 8 to obtain the required rotor speed The highest intensity of conditioning is obtained by adjusting the crop inlet plate in the A fig 7 position combined with the highest rotor speed If the lowest rotor speed is combined with the B position of the crop inlet plate the crop is hardly conditioned 4 3 Swath wi...

Page 14: ...ng directions when working with the SPLENDIMO TC mower Lower the machine by means of the hydraulic ram until it is just above crop level Engage the PTO shaft at the lowest possible engine speed Then rev up PTO speed up to 540 r p m which is the maximum speed allowed during work Lower the machine into the crop Ensure the floating position of the hydraulic valve the ram has to telescope smoothly thr...

Page 15: ... breakback device fig 13 After extension of the breakback device drive backwards a few meters until the breakback device has locked back into position The conditioner s rotor is protected against overload by a shearbolt facility Replace a broken shearbolt by a bolt M8x35 8 8 fig 14 37 13 14 M8x35 8 8 ...

Page 16: ... position Lower the three point hitch until the parking jack is supported by the ground Depressurize the hydraulic system and disconnect the hydraulic hose Make sure that the bush of the tumbler is positioned in front of the stop plate fig 16 Remove the control cord for the locking hooks from the tractor cab Disengage the top link from the machine Uncouple the lower arms from the machine 38 15 16 ...

Page 17: ...n agent 7 2 Lubrication PTO shaft to be greased every 8 working hours by the grease nipples on the cross assemblies protection tubes and free wheel clutch fig 17 Profiled tubes of the PTO shaft to be greased every 8 working hours Grease the PTO shaft above the drive element every 100 working hours in way of the grease nipples on the cross assemblies For this purpose the cover A fig 18 and the seal...

Page 18: ...om the hat Grease the pivots of the intermediate frame fig 19 Grease the bearing blocks of the conditioner rotor fig 20 Grease or lubricate all remaining pivot points Apply a few drops of oil to the cams of the breakback device fig 21 Check correct prestress of 160 mm of the spring of the breakback device fig 21 Check the machine for damage and flaws Check the condition of wear plates mower discs ...

Page 19: ...akage for oil change see chapter 7 5 Convince yourself of the presence and undamaged condi tion of all safety decals on the machine fig 24 A P N 9 1170 0408 0 2x B P N 9 1170 0410 2 3x C P N 9 1170 0420 5 D P N 9 1170 0407 6 E P N 9 1170 0419 4 F P N 9 1170 0125 4 2x G P N 16 61 175 3x 41 23 24 A G G B E D A F B C F A G F C D B E M6 M8 M10 M12 M14 M16 M20 M24 Nm 10 25 50 85 135 215 410 710 kgm 1 0...

Page 20: ...xes Change the oil of the gearboxes and the drive element of a new mower or after assembly of a new gearbox after approx 30 working hours for the first time After that oil has to be changed every 250 working hours Fill the gearbox A fig 26 with 1 7 l transmission oil GX85W 140 Fill the gearbox B fig 27 with 0 85 l transmission oil GX85W 140 Keep the cutter bar in a vertical position and fill the d...

Page 21: ...f the bearings Fill the elements with 95 grams of grease grease classification NLGI 0 type calcium lithium soap or lithium soap Shell Alvania WR 0 Measure the grease quantity carefully An incorrect quantity may cause overheating and damage of the element Place the bearing housing on the element Turn the hub C fig 29 so that it is aligned with the hub of the adjacent mower element fig 30 Apply Loct...

Page 22: ... a connecting rod 3 The cutting units are driven from the drive element 4 by a drive shaft 5 Thanks to the modular design mower elements can be replaced quickly as can the drive shaft Dismount the cutter bar as follows Mount the machine in the tractor s three point hitch Place the machine on a level floor Remove the securing plate 6 Untighten the nut M30 7 by a few turns 44 A 1 4 12 9 8 7 10 13 6 ...

Page 23: ...e hub is turned to the left L fig A 4 the drive gear on the RH side will also turn anti clockwise Make sure that the mower discs are turned 90 in respect of one another If a unit can not be slid onto the drive shaft in one go its disc needs to be turned a semi turn one or several times until the unit can be placed After disassembly of a mower disc check the following Castellated nut check the pres...

Page 24: ... realised by extending your wrench with a 150 cm long pipe fig A 5 and by then applying a force of 635 N 63 5 kg When fitting the securing plate the nut should be tightened and is not allowed to be unscrewed 46 A 5 950 Nm 95 kgm 635 N 63 5 kg Supplement A ...

Page 25: ...finitely adjustable by means of top link Number of discs knives 6 12 7 14 Hydraulic connection single acting valve with floating position Linkage Category II Mowing on slopes up 30 down 30 Rotor speed 500 875 r p m or 550 780 r p m adjustable by means of change gears Rotor diameter 50 cm Rotor width 173 cm 212 cm Number of flails 76 95 All details are without engagement and may be altered without ...

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