LELY 5.4301.0000.1 Installation And Operator'S Manual Download Page 26

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2-10

Safety

D-I012.1109EN

innovators in agriculture

2.5.11

Battery Stop

The battery stop (3) is used to disconnect the battery. It is installed on
the battery.

Figure 10.

Position of the safety devices

KEY:
1. Protection ring - 2. Safety bracket - 3. Acoustic warning device (E-Link) - 4. Emergency
stop button - 5. Interlocking switch lid

Summary of Contents for 5.4301.0000.1

Page 1: ...innovators in agriculture www lely com Lely Industries N V LELY JUNO 150 Feed Pusher Installation and Operator Manual D I012 1109EN English Original...

Page 2: ...ii D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 3: ...blication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this...

Page 4: ...iv D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 5: ...rd 2 4 5 6 8 9 Rewritten safety devices component description Added new pictures new position inductive sensor Added updated software description Modify Route Added new procedure Adjust the inductive...

Page 6: ...vi D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 7: ...es All instructions pictures and specifications in this manual are based on the latest information that was available at the time of publication Your JUNO 150 Feed Pusher may comprise improvements fea...

Page 8: ...n does maintenance on a JUNO 150 the owner must examine the service pass of the technician and make sure the technician is currently certified to do maintenance on the JUNO 150 Technician Training All...

Page 9: ...ng information The name of the technician A photograph of the technician The certification number of the technician The date of expiry of the certification Contact Number Local Service Provider We sug...

Page 10: ...x D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 11: ...8 2 5 3 Safety Bracket 2 8 2 5 4 Interlocking Lid 2 8 2 5 5 Acoustic Warning Device 2 8 2 5 6 Hardware Safety Protection 2 8 2 5 7 Software Controlled Charging System 2 9 2 5 8 Fuse 2 9 2 5 9 Overloa...

Page 12: ...nstall the Cover 5 9 5 4 7 Install the Inductive Metal Guiding Strips 5 10 5 5 Install the JUNO 150 5 12 5 5 1 Hoist the JUNO 150 5 12 5 5 2 Install the Safety Bar 5 13 5 5 3 Put the JUNO 150 in Opera...

Page 13: ...4 2 Replace the Rubber Skirt 7 5 7 4 3 Tighten a Chain 7 6 8 Test and Adjustment 8 1 8 1 Introduction 8 1 8 2 Settings 8 1 8 2 1 Set the Real Time Clock 8 1 8 2 2 Set the Display Language 8 1 8 2 3 Mo...

Page 14: ...D I012 1109EN innovators in agriculture 9 4 Recovery Procedures 9 14 9 4 1 Reset the System 9 14 9 4 2 Calibrate the Gyroscope 9 14 9 4 3 Charge the JUNO 150 9 14 10 Diagrams 10 1 Glossary of Terms In...

Page 15: ...ormation to do maintenance The technician uses the information to install and set up the JUNO 150 to program the initial route and to instruct the farmer Both the operator and the technician should re...

Page 16: ...1 2 Introduction D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 17: ...l 2 2 Signal Words Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The signal word for each message uses the following guidelines DANGER Indicates an imminently ha...

Page 18: ...proved spare parts and make sure they are only installed by authorized technicians 2 3 1 Electrical Safety Only an authorized electrician must install the electrical power supply for the charging stat...

Page 19: ...ll be operated under supervision only or in areas that are not accessible for unauthorized people especially small children Keep hands feet hair and clothing away from all moving parts Never touch the...

Page 20: ...r supplies to operate maintain or adjust the JUNO 150 Only trained persons are permitted to do corrective maintenance on the JUNO 150 Keep tools and metal parts away from the battery Disconnect and is...

Page 21: ...Entanglement Hazard Symbol WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from moving parts during operation of the JUNO 150 2 4 1 2 High Voltage Elec...

Page 22: ...USA Figure 7 Do not sit on the vehicle and Keep safe distance decal except Canada and USA DANGER Do not sit on the vehicle Keep safe distance 2 4 1 5 Danger Area with Unmanned Autonomous Vehicle Figur...

Page 23: ...hesive surface of the decal onto the mounting surface 6 Slowly remove the backing paper and attach the rest of the decal to the mounting surface 7 Puncture small air pockets in the decal with a pin an...

Page 24: ...r if a cow bites the ring the vehicle waits 2 seconds and tries to continue its route If the collision detector is activated 4 more times within 50 cm the vehicle stops and generates an alarm message...

Page 25: ...y and keeps it fully charged until the next operation 2 5 8 Fuse The Multiboard PCB has a one time use fuse that breaks the circuit in the event of a power malfunction or an electrical short circuit 2...

Page 26: ...ry Stop The battery stop 3 is used to disconnect the battery It is installed on the battery 1 3 5 4 2 Figure 10 Position of the safety devices KEY 1 Protection ring 2 Safety bracket 3 Acoustic warning...

Page 27: ...attery terminals 195 mm 7 7 in Height excluding battery terminals 173 mm 6 8 in 3 1 3 Operation Number of different programmable routes max 16 Number of actions per route max 125 Number of routes per...

Page 28: ...luding floor column 84 kg 185 2 lbs Floor column Width 37 cm 14 6 in Depth 10 cm 3 9 in Height 210 cm 82 7 in Weight floor column 44 kg 97 lbs 3 2 2 Battery Charger Type Exendis 9 1188 0027 0 Input vo...

Page 29: ...DESCRIPTION AND OPERATION 4 1 Introduction This chapter describes the parts of the JUNO 150 Feed Pusher It also explains how the parts work together to push the feed to the feed fence Figure 11 Main...

Page 30: ...er system to store and distribute power Control system to control the JUNO 150 using the programmed route and sensors Shock system Figure 12 Main components JUNO 150 Feed Pusher KEY 1 Hinged lid 2 Cov...

Page 31: ...icle This device rotates and pushes the forage against the feed fence while the vehicle drives in a straight line along the feeding alley The operator opens the lid to get access to the E Link The tec...

Page 32: ...cle has no steering wheel Its direction is controlled by letting one of the motors run faster than the other The driving mechanism has the following parts Drive motor 2 Chain 2 Gear set 2 Wheel left a...

Page 33: ...rrupt the power supply Charging takes place at the charging station The charging process is controlled by the multiboard pcb The power system has the following primary parts Battery with battery stop...

Page 34: ...JUNO 150 The power energizer 2 generates the pulse in the protection ring 3 The pulse is only on when the vehicle drives a route The shock system has a power energizer The power energizer gets input...

Page 35: ...Control System The control system has the following parts Multiboard PCB Encoders Ultrasonic sensor Gyroscope embedded on the multiboard pcb Inductive sensor All the parts work together to keep the J...

Page 36: ...sensor left 9 Inductive sensor right 10 Inductive sensor left 11 Gyroscope 12 Motor right 13 Motor left 14 Encoder right 15 Encoder left 16 Fuse 17 Loading strips charger 18 Battery 19 Power energize...

Page 37: ...sor The JUNO 150 has an inductive sensor device with two sensors to detect pre installed metal strips along the feeding alley This ensures accuracy of the programmed routes The device is installed in...

Page 38: ...e connector of the E Link Manual Controller is connected to the multiboard PCB box The E Link has the following buttons Soft buttons 1 execute the command on the LCD display above the applicable butto...

Page 39: ...ery The charging station has a 20 A electronic battery charger The battery charger electrodes are at the front near the bottom of the charging station The charging station can be installed in the barn...

Page 40: ...ture Buttons or to select a menu item to wake up the E Link and to confirm ESC to go to the previous menu 4 3 1 Work The menu Work is used for daily operation of the JUNO 150 You can operate the JUNO...

Page 41: ...enu Work The level is indicated by a tab with a black dot on the right side of a display There are four levels Menu Work indicated by the upper dot Manual route indicated by the second dot MANUAL DRIV...

Page 42: ...possible when the time path is switched OFF Display Description Let the vehicle drive a series of maximum 3 subsequent routes page 6 10 page 6 14 Buttons START STOP to start or stop the action ESC to...

Page 43: ...n Let the vehicle automatically drive to the charging station starting within 1 m from the strip in front of the charging station page 6 4 The values on the display indicate the battery voltage and th...

Page 44: ...t distance travelled in mm Strip indicates 1 when above the strip Buttons START STOP to start or stop Soft button MAN to adjust the position of the vehicle to get a good start position direction Strai...

Page 45: ...t Turn right 5 degrees Turn right 25 degrees Turn right 180 degrees stop in adjacent lane 60 cm 23 6 in to the right Turn right 60 degrees Turn right 180 degrees Turn right 180 degrees stop in the adj...

Page 46: ...he variable you want to modify Push or to adjust the value of the selected variable START STOP to start or stop Soft button MAN to adjust the position of the vehicle Note The same description applies...

Page 47: ...he wall or fence mm Buttons or to modify the value of the selected variable START STOP to start or stop Soft button MAN to adjust the position of the vehicle Charger strip Drive the vehicle back to th...

Page 48: ...is done for example bringing new forage into the feeding alley The display shows the following information Display Description Actionr sequence number for the action in this route time min Waiting ti...

Page 49: ...ber of the route Buttons or to select a route in the time path Soft button Del to delete a timed route from the time path Soft button New to add a new timed route to the time path Soft button to selec...

Page 50: ...d shows per route the action numbers have a high risk of failure It also gives an indication of the fault Failure Probability per Route The display Fail problty displays for each route numbered from 1...

Page 51: ...Vehicle ends action angled 10 degrees due to for instance a collision H Straight 5 m Deviation caused by driving straight for more than 5 m 15 4 ft I No strip No strip detected or strip length too sh...

Page 52: ...gs RealTime clock The menu RealTime clock is used to set the date and time of the JUNO 150 The correct date setting is also important to search for alert reports on a date Date 02 09 8 dd mm y Time 16...

Page 53: ...rt resets the service information data service technicians only Wheel diameter Set the wheel diameter The default value is 250 mm 9 8 in 4 3 4 Alarms The JUNO 150 monitors itself continuously and info...

Page 54: ...NO 150 drives through a barn along a programmed route A route is built up of actions like Strip follow or Turn L A route always starts and ends at the charging station Refer to the following example f...

Page 55: ...en a turn is programmed Figure 22 Control system functions Driving distance The encoders on the drive motor shafts measure the number of revolutions of the motors This value is used to calculate the t...

Page 56: ...that is at least 60 cm above floor level The reaction of the JUNO 150 depends on the object type If the vehicle hits a solid object for instance a tractor the JUNO 150 drives back until there is no c...

Page 57: ...rized electrician Make sure an earthing electrode or an earthed fencing is nearby and get it approve by the energy company Make sure the feeding alley is a fenced off area so accidental admittance is...

Page 58: ...ith power supply cable and 12V battery cable packed separately 2 2 M6 bolts 1 Cover 6 1 Grounding cable 11 3 Self adhesive cable ties 12 cable ties Make sure the following parts are available in the p...

Page 59: ...an and even floor surface Make sure the required power supply is available near the charging station Make sure the required earth connection is available near the charging station The location of the...

Page 60: ...on can be installed on the wall on an optional floor column 5 4 1 Install a Floor Column Note Do not install a floor column if installation of the charging station on a wall is possible Parts 1 Floor...

Page 61: ...Electrode assembly 2 Brackets 8 M8 bolts washers and lock nuts Installation 1 Install the two brackets 2 fig 26 page 5 5 on the mounting plate 1 with four M8 bolts washers and lock nuts 4 5 2 Install...

Page 62: ...the mounting plate is level 1 3 Install the mounting plate on the wall with the four bolts and washers 2 3 5 6 4 Make sure the charging electrodes are in the middle of the charging strips on the vehi...

Page 63: ...ply cable 1 Battery charger mounting plate 2 M6 bolts Installation 1 Install the battery charger mounting plate 1 fig 28 page 5 8 on the mounting plate 2 2 Put the battery charger 3 in the tray of the...

Page 64: ...the terminal Note Make sure the cable is minimum of 2 cm 0 8 in from the side 5 Connect the cable to the frame with self adhesive cable ties Figure 28 Install the battery charger 5 4 5 Install the Ear...

Page 65: ...nd wire through the self adhesive cable ties 5 Secure the earth wire on the frame with cable ties 6 Connect the end of the ground wire to the ground wire of the grounding pin Figure 29 Install the ear...

Page 66: ...l Guiding Strips Parts 3 Metal guiding strip 12 Split nail 6x35 mm Installation 1 Put the metal strips 1 fig 31 page 5 11 2 and 3 on the floor 2 Make sure the distance between the strips and the wall...

Page 67: ...Installation 5 11 D I012 1109EN innovators in agriculture Figure 31 Install the inductive metal guiding strips...

Page 68: ...50 1 Remove the cover page 7 2 WARNING Make sure you use equipment suitable for hoisting 575 kg 1268 lb 2 Attach the hoisting rope to the hoisting eye 1 fig 32 page 5 12 3 Hoist the JUNO 150 and trans...

Page 69: ...t side 5 5 3 Put the JUNO 150 in Operation WARNING Before you supply power to the JUNO 150 or operate maintain or adjust the machine read and understand the safety instructions carefully page 2 2 Make...

Page 70: ...andle 1 until the skirt on the side of the feed fence 2 and on the front side 4 reaches the floor 3 Fasten the knob 4 Make sure the height of the lower charging strip is 76 5 cm 30 1 in Close up 1 Clo...

Page 71: ...E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 In the main menu of the E Link select Settings and push 4 Select Strip width 5 Push or to select the strip width page 4 24 6 Pu...

Page 72: ...eps and shows a flashing arrow on the right push the vehicle to the right until the flashing arrow disappears Adjust the horizontal position 1 Find both levels that indicate the horizontal position of...

Page 73: ...Y 1 Clamp 2 Clamp 3 Level X Y 4 Level Z 5 Clamp 5 6 4 Make Different Routes per Distance to the Feed Fence Preparation 1 Read the requirements for a good route page 6 5 2 Remove the feed near the feed...

Page 74: ...nce 1 80 m 5 9 ft to the fence page 6 5 2 Make copies from the route for each planned route page 6 9 3 Modify the distances to the fence in each copied route page 6 9 Note You can also program each ro...

Page 75: ...hicle DANGER Keep safe distance WARNING Only persons who have read and understood all applicable safety instructions are permitted to enter the area WARNING Only operate the JUNO 150 with the safety b...

Page 76: ...n or close the lid fig 37 page 6 2 Figure 37 Open the lid 6 2 Operate the E Link Manual Controller WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from...

Page 77: ...ure 38 Operate the E Link Manual Controller 6 3 Switch ON or OFF the JUNO 150 Note The JUNO 150 does not need to be switched OFF during normal operation To switch ON 1 Open the lid 2 On the pcb box fi...

Page 78: ...lease START STOP to stop Figure 39 Manual driving 6 5 Drive the JUNO 150 to the Charging Station 1 Stop all timed actions page 6 13 2 Manually drive the JUNO 150 to 0 5 m 2 ft or less from the strip p...

Page 79: ...turn or driving straight Program a long action strip follow or ultrasound after a short action turn or straight Make it easy for yourself Program routes from different positions in the barn back to th...

Page 80: ...6 7 Turn R page 6 7 Turn L page 6 7 Feed push L Ultrasound L page 6 8 Charger strip page 6 8 Waiting time page 6 9 Note The actions are explained in the next section 7 If the vehicle has returned to...

Page 81: ...u want to turn left select Turn L and push 2 If you want to turn right select Turn R and push 3 Read the message on the display and push Note You can choose from 9 standard turns and modify the turn a...

Page 82: ...than 2 meters away Do not use this action to push feed 1 Select the menu Ultrasound L and push 2 Read the actual distance to the wall UltraDst from the display 3 Push or to select the required distan...

Page 83: ...copy and push 7 Push soft button Yes to confirm 6 7 3 Modify a Route 1 Get the E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 Test the route...

Page 84: ...rm 6 7 5 Delete a Route 1 Get the E Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 In the main menu of the E Link select Routes and push 5 Sel...

Page 85: ...d actions page 6 13 4 In the main menu of the E Link select Routes and push 5 Select voer groepen and push 6 Select the route and push 7 Select the feed push action you want to define a feed group to...

Page 86: ...select Routes and push 5 Select push power and push 6 Select the applicable feed group and push 7 Select the applicable push power and push 8 Push button ESC 6 7 9 Set a Time Path 1 Get the E Link Man...

Page 87: ...top all timed actions page 6 13 2 In the main menu of the E Link select Routes and push 3 Select Backup route and push 4 Push soft button Bckup 5 Push soft button Yes 6 Wait until the process ends wit...

Page 88: ...select the series of routes A B C or D 5 Push START STOP 6 If you want to switch ON the time path after the manual route push soft button Yes Else push soft button No To pause or stop a manual route...

Page 89: ...Routes and push 3 Select Blockage route and push 4 Push to select the route that you want to block and push 5 Push to block the route value 1 and push ESC to confirm and go one level up Note Blocking...

Page 90: ...6 16 Operating Instructions D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 91: ...ventive maintenance must obey local regulations if applicable Note The frequencies of the tasks shown in the table are the minimum frequencies recommended Frequencies Maintenance Tasks Operating Month...

Page 92: ...g 43 page 7 2 To close the power circuit 1 Fasten the knob on the battery stop Figure 43 Break the Power Circuit 7 3 2 Remove or Install the Cover Removal 1 Open the lid 1 fig 44 page 7 3 2 Loosen the...

Page 93: ...r ON the JUNO 150 Note The JUNO 150 does not need to be switched OFF during normal operation To switch OFF 1 Open the lid 2 On the PCB box push the button OFF to take the JUNO 150 out of operation 3 C...

Page 94: ...ly to the charging station 2 Manually drive the JUNO 150 to a clean and quiet location page 6 4 Clean 1 Thoroughly clean the charging strips 1 fig 45 page 7 4 of the JUNO 150 with sand paper 2 Thoroug...

Page 95: ...on the clamping strip the carved side on the outside with four bolts 2 Loosely install the clamping strip with the new rubber skirt on the frame with the four bolts and four washers and nuts 3 Loosely...

Page 96: ...Preparation 1 Manually drive the JUNO 150 to a clean and quiet location page 6 4 2 Remove the cover page 7 2 3 Switch OFF the JUNO 150 page 7 3 page 6 3 4 Break the power circuit page 7 2 Removal 1 Su...

Page 97: ...1 Loosen the four bolts 2 on the motor support 2 Turn the bracket with the motor until the chain can move freely 3 Tighten the four bolts 2 on the motor support Close up 1 Close the power circuit page...

Page 98: ...7 8 Maintenance D I012 1109EN innovators in agriculture Figure 47 Tighten a chain...

Page 99: ...nu Settings select RealTime Clock and push 5 Push soft button to select a menu item Note The real time clock has a 24 hour format For instance 7 00 is not the same as 19 00 6 Push or to increase or de...

Page 100: ...ength 5 Push or to modify the length Note The standard value is 200 mSec 6 Push ESC to confirm and go one level up 8 2 5 Modify the Feed Push Power 1 Get the E Link Manual Controller page 6 2 2 Push E...

Page 101: ...E Link 4 Make sure the route is correct 8 3 3 Make sure the Battery is Loaded 1 Stop all timed actions page 6 13 2 In the main menu of the E Link select Work and push 3 Make sure the battery voltage...

Page 102: ...ic Sensor Test 1 Manually drive the JUNO 150 to a location more than 6 m 6 6 yrd from a wall 2 Make sure no object is between the ultrasonic sensor and the wall 3 In the main menu of the E Link select...

Page 103: ...and Adjustment 8 5 D I012 1109EN innovators in agriculture Close up 1 Manually drive the JUNO 150 to the charging station page 6 4 2 Start the timed actions page 6 13 Figure 50 Test the ultrasonic se...

Page 104: ...8 6 Test and Adjustment D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 105: ...ritical report is recorded in the report list the JUNO 150 continues functioning The system also displays information about the operation of the JUNO 150 9 2 1 Recover Alarms 1 Get the E Link Manual C...

Page 106: ...tive sensors are installed level 4 Level the inductive sensors if necessary page 5 15 5 If the problem remains call your local Lely service provider 4 TURN BLOCK Juno can not make the turn 1 Make sure...

Page 107: ...e JUNO 150 to the charging station page 6 4 3 Make sure the battery is charging page 8 3 4 If the problem remains call your local Lely service provider 10 STARTUP Alarm appears with every startup of t...

Page 108: ...50 to the charging station page 6 4 3 Make sure the battery is charging page 8 3 4 If the problem remains call your local Lely service provider 20 BATTVOLT LOW Battery power too low to start route Dri...

Page 109: ...CHARGING Battery is recharging For information only 34 BATT FULL Battery is full For information only 35 BATT ERROR Battery recharge failed mains voltage is too low 1 Call your local Lely service pro...

Page 110: ...your local Lely service provider 48 BATTERY_OFF After 1 hour of alarm 43 the JUNO 150 will power off 1 Clean the charging strips and the charging electrodes page 7 4 2 Manually drive the JUNO 150 to...

Page 111: ...on detector activated 1 Call your local Lely service provider 82 EMERG_BUTTON Emergency stop button pushed Reset the emergency stop button 1 Reset the emergency stop button page 6 15 Start the timed a...

Page 112: ...drive time The JUNO 150 must not drive more than 40 of the total time in a time path It must spend minimum 60 of the total time charging at the charge station 2 Left chain is slack Check chain tension...

Page 113: ...city Vehicle drives back 2 m automatically to protect the battery 1 Call your local Lely service provider 15 Battery power too low to start route charge first 1 Clean the charging strips and the charg...

Page 114: ...It must spend minimum 60 of the total time charging at the charging station Delete some routes from the time path NOTE Gyroscope End actions straight Alternate long action with short action For infor...

Page 115: ...activated 1 Make sure the collision detector has no contact with any object The route is blocked 1 Remove the blockage No route is programmed 1 Program a route page 6 5 Time path is not set 1 Set the...

Page 116: ...ovider JUNO 150 is searching the fence when driving Ultrasound L 1 Call your local Lely service provider The skirt does not rotate smoothly The rubber skirt is worn out 1 Replace the skirt page 7 5 Th...

Page 117: ...ow LED together blink 2 times followed by a few seconds rest Battery loader defect Call your local Lely service provider Temperature lower than 15 degrees C 5 degrees F Warm the barn and try again Gre...

Page 118: ...Link Manual Controller page 6 2 2 Push ESC or to wake up the E Link 3 Stop all timed actions page 6 13 4 Select Settings and push 5 Select Gyroscope Note Do not move the JUNO 150 6 Push soft button Y...

Page 119: ...Diagrams 10 1 D I012 1109EN innovators in agriculture 10 DIAGRAMS...

Page 120: ...10 2 Diagrams D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 121: ...r a device which ensures the unit follows the programmed routes accurately kg kilogram lb pound LED Light Emitting Diode m metre mA milliAmperes manual route series of routes that can be started manua...

Page 122: ...2 Glossary of Terms D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 123: ...anguage set the 8 1 M manual driving 6 4 manual route set a manual route 6 10 start a manual route 6 14 menu routes 4 15 N note 2 1 P preventive maintenance schedule 7 1 R route blockage route 6 15 ma...

Page 124: ...2 Index D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 125: ...D I012 1109EN innovators in agriculture INTENTIONALLY BLANK...

Page 126: ...D I012 1109EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

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