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LELY 5.4001.0010.1, Manual

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LELY 5.4001.0010.1 Manual Download Page 3

www.lely.com

DISCOVERY

Manual

D-H002.0607EN

Lely, Lely Center, Astronaut, Atlantis, Astri, Astrodata, Calm, Compedes, Cosmix, E-link, Gravitor, Grazeway,
Lelywash, Luna, Shuttle, T4C, Viseo and Discovery are registered trademarks of the Lely Group. The right of
exclusive use belongs to the companies of the Lely Group.
© 2005 All rights reserved. 
No part of this publication may be copied or published by any means whatsoever, including printing, photocopying,
microfilm or any other form, without the prior written permission of Lely Holding NV.

Summary of Contents for 5.4001.0010.1

Page 1: ...www lely com DISCOVERY BARN CLEANER Manual Dutch original instructions for use D H002 0607EN LELY INDUSTRIES N V DAIRY EQUIPMENT...

Page 2: ......

Page 3: ...le T4C Viseo and Discovery are registered trademarks of the Lely Group The right of exclusive use belongs to the companies of the Lely Group 2005 All rights reserved No part of this publication may be...

Page 4: ...ii D H002 0607EN...

Page 5: ...included amendments D H002 0607EN List of included amendments Amendment Date mm yy Chapter s Remarks Basic 01 05 All New Amendments 03 06 All Drawings text and alerts Amendments 07 06 All Drawings tex...

Page 6: ...List of included amendments iv D H002 0607EN...

Page 7: ...unit on the cowshed floor 2 3 2 1 4 Installing the charger unit on a wall 2 4 2 1 5 Installing the battery charger 2 5 3 DESCRIPTION OF COMPONENTS 3 1 3 1 Discovery barn cleaner 3 2 3 2 Charger unit...

Page 8: ...vi D H002 0607EN 4 4 Hints for programming 4 18 4 4 1 General 4 18 4 4 2 Installation 4 19 5 SERVICE AND MAINTENANCE 5 1 6 TECHNICAL SPECIFICATIONS 6 1 7 TROUBLESHOOTING 7 1...

Page 9: ...overy barn cleaning system 3 1 3 2 Barn cleaner metal ring 3 2 3 3 Barn cleaner manure scraper 3 2 3 4 Charger unit floor mounted 3 3 3 5 Battery charger LED 3 3 3 6 E link manual controller 3 4 3 7 P...

Page 10: ...List of illustrations viii D H002 0607EN...

Page 11: ...ector 1305 Enc 1 3 6 3 9 Connector 1306 Enc 2 3 7 3 10 Connector 1401 Battery charge current measurement 3 7 3 11 Connector 1701 Motor 1 left hand wheel as seen from the direction of motion 3 7 3 12 C...

Page 12: ...List of tables x D H002 0607EN...

Page 13: ...e not followed Indicates a potentially hazardous situation with the risk of serious injury or death if the instructions are not followed and includes hazards that may arise from removal of safety feat...

Page 14: ...ual carefully and familiarise yourself with all the safety notices Only trained and competent persons may operate the barn cleaner An untrained operator is not qualified to operate this system Have a...

Page 15: ...and these fully SWITCH the machine OFF and completely disconnect the power supply before doing any servicing maintenance adjustment repairs or cleaning Once you have completed your servicing ensure th...

Page 16: ...Safety xiv D H002 0607EN This page intentionally left blank...

Page 17: ...re of the surface is at least 5 C Decide on the exact position before you remove the backing paper First remove only the smaller section of backing paper from the decal Align the decal over the intend...

Page 18: ...rs if present xvi D H002 0607EN SAFETY INSTRUCTIONS Read the manual for the barn cleaner unit carefully Observe all safety measures and instructions For more detailed information please refer to the S...

Page 19: ...n maintenance and troubleshooting This manual is specifically intended for the barn cleaner that has been supplied by the Lely organisation concerned It is possible that certain options required to ad...

Page 20: ...Introduction xviii D H002 0607EN...

Page 21: ...xix General view D H002 0607EN General view Figure 1 Discovery barn cleaner floor mounted charger unit...

Page 22: ...General view xx D H002 0607EN...

Page 23: ...erial number of your unit in correspondence or when ordering spare parts Take a moment now to fill the details in on this page The table below shows the item number of the barn cleaner that this manua...

Page 24: ...Registration xxii D H002 0607EN...

Page 25: ...kaging for the charger unit 1 Floor column 1x optional 7 Battery charger cabling packed separately 1 2 Cable grip1 1 including fastenings 8 Lower cover 1x 3 Upper mounting support 1x standard 1 4 Lowe...

Page 26: ...n cleaner packaging Check that the following components are present in the packaging for the barn cleaner 1 Discovery barn cleaner complete 2 E link manual controller 3 Technical documentation not sho...

Page 27: ...row passageways when positioning it Mount the floor column if present on a clean and even floor surface Redundancy in the routes can be reduced by finding a position in the cowshed that is as central...

Page 28: ...Discovery safely 2 1 2 Placement of the charger unit NOTE The precise placement of the charger unit figure 2 2 within the cowshed is extremely important Find a central quiet spot in the shed where the...

Page 29: ...ttle with respect to each other meaning that the distance of 40 cm may no longer be exact Check the distance and adjust manually if required alignment 4 Check the height of the upper electrode figure...

Page 30: ...here is a 10 mm difference Ensure that the whole unit is level and standing straight Check the height of the upper electrode measure from the cowshed floor This must be at 40 cm NOTE The electrodes ca...

Page 31: ...to the terminal of the lower electrode on the charger unit Once the connections have been made between the barn cleaner s charger contacts and the charger unit you can plug the unit into a working ear...

Page 32: ...Installing the components Chapter 2 page 6 2 D H002 0607EN This page intentionally left blank...

Page 33: ...OVERY barn cleaner system figure 3 1 consists of a number of distinct components namely 1 Discovery barn cleaner 2 Charger unit 3 Electrodes 4 Battery charger 12V 5 E link manual controller Figure 3 1...

Page 34: ...armer using the E link manual control see chapter 3 4 E link manual controller Different routes are possible so that the farmer has the option of cleaning particular parts of the cowshed more intensiv...

Page 35: ...s voltage and to the barn cleaner which keeps the battery in good condition NOTE There is only a voltage across the electrodes during the charging process when the barn cleaner is at the charging unit...

Page 36: ...screen currently displayed 2 Previous screen ESC Use this key to select the previous screen of the current menu 3 Display 4 UP button Depending on the screen currently displayed this key is used to se...

Page 37: ...Shortcut Black 0 0 3 Shortcut Black 0 0 Table 3 2 Connector 202 Power Pin Description Colour Voltage VDC 1 GND Black 0 0 2 POWER Red 12 0 Table 3 3 Connector 402 CAN BUS Pin Description Number Voltage...

Page 38: ...4 Not used Table 3 6 Connector 1202 Gyroscope Pin Description Colour Voltage DC 1 White 0 0 2 Yellow 2 5 3 Not used 4 Not used Table 3 7 Connector 1304 Gyroscope Pin Description Colour Voltage DC 1 Br...

Page 39: ...Battery charge current measurement Pin Description Colour Voltage VDC 1 POWER Brown 0 0 2 GND White 0 0 Table 3 11 Connector 1701 Motor 1 left hand wheel as seen from the direction of motion Pin Descr...

Page 40: ...Description of components Chapter 3 page 8 3 D H002 0607EN Figure 3 7 PCB connectors multiboard ADS3800A...

Page 41: ...utes are possible so that there is the option of cleaning particular paths within the cowshed more intensively at certain times of day The barn cleaner is powered by a battery and goes back to the cha...

Page 42: ...h the positioning and function of all control elements before starting to use the machine the E link manual control figure 4 2 is used to operate the barn cleaner see chapter 3 4 E link manual control...

Page 43: ...ubmenus After the timeline has been set it is still not active until ENTER is pressed once in the main menu This screen indicates when the Discovery is going to travel the next route If you press STAR...

Page 44: ...using the UP DOWN buttons and The Soft1 button can be used to clear the action concerned Use the button to go back to the Routes menu You are then asked whether or not the change should be saved The U...

Page 45: ...5m room in front of the charger unit and 1 5m room behind it In short as many long actions as possible point it in precisely the right direction go straight to your target alternate short and long ac...

Page 46: ...y to use as many collision points as possible within the shed When approaching such a collision press the PR button The Discovery is now anticipating a collision point and will move more slowly If the...

Page 47: ...p going until the collision point Start Stop stopping manually a certain distance travelled is stored in memory via this action 4 Corner R 90 pre programmed turn to the right by 90 Positive value turn...

Page 48: ...go to Exit The following question will now be displayed on the screen New route save Yes No The following variables are shown Act no sequence number for the actions in this route RunDst current distan...

Page 49: ...rogramming the speed is 300 The speed is set to 180 for traversing the route so that the cattle can get used to the barn cleaner The speed for each route can then be increased depending on the cowshed...

Page 50: ...t motor in mm s c Speed read current wheel speed left and right in mm s d Encx pulse value left and right motor e Ia charging current value ADC value f UI distance according to ultrasound sensor in mm...

Page 51: ...se to a value of above 600 Battery empty high Delta V value Battery full low Delta V value see also chapter 7 Troubleshooting Test Ultrasound menu item An object can be held up near the ultrasound sen...

Page 52: ...tance of 1 0 is given the barn cleaner will keep this distance from the wall or the cubicle planking Also check whether the barn cleaner follows a straight path without too many swerving motions Too m...

Page 53: ...for alert reports on that date Clock 11 53 Date 2 9 2004 dd mm yy To set the date and time select the Real time clock menu and then the button The date and time can be adjusted using the Soft2 button...

Page 54: ...ult value is 200 Beep length value large longer note Beep length value small shorter note Adjustments Reset list submenu Resets the alarms that are stored in the alarm list 4 3 5 Alarms menu The Alarm...

Page 55: ...7 Angle greater than 360 degrees gyroscope not correctly calibrated 8 Charge current measurement error reset the PCB 9 Failed to find charger unit 10 Start up the PCB 11 Maximum of 16 routes 12 No ul...

Page 56: ...tor 1 26 Short circuit in motor 2 27 Communications error software problem 30 Motor 1 overloaded 31 Motor 2 overloaded 32 Time required for motors to cool 33 Battery is being recharged 34 Battery is f...

Page 57: ...tional hours for the battery Charging hours Time spent recharging Charge Extra l Additional recharging if the battery voltage is too low the Discovery will recharge for 1 hour longer Each hourly count...

Page 58: ...menu is only accessible after entering a password3 Various parameter settings are possible from within this submenu 4 4 Hints for programming 4 4 1 General Before programming you should ensure that th...

Page 59: ...in memory when the store route Yes No choice is confirmed You can make a backup of all the routes and settings This can be done by Routes Backup Create a backup of the current routes or going back to...

Page 60: ...route If a warning signal is given the cows have time to move out of the way However the sound may equally well disturb other cows see which settings suit your herd best Extend the routes slowly so th...

Page 61: ...ion point 2 60 turn 3 Wall following L 4 90 turn 5 Straight ahead collision point 6 60 turn 7 Wall following L 8 Straight ahead 9 90 turn 10 Straight ahead 11 90 turn 12 Ultrasound L 1100 13 180 turn...

Page 62: ...System operation Chapter 4 page 22 4 D H002 0607EN This page intentionally left blank...

Page 63: ...nure falls into the metal casing when opening the black cover 4 Clean the charging strips on the Discovery 5 Clean the charging electrodes on the charger unit 6 Tighten the bolts on the charging strip...

Page 64: ...Service and maintenance Chapter 5 page 2 5 M HE 008 0606 This page intentionally left blank...

Page 65: ...time hours 4 50 charging 50 driving Maximum driving time without charging hours 4 Number of batteries 1 Voltage 12 Capacity Ah 55 Determination of direction of motion Using gyroscope and ultrasound D...

Page 66: ...Max charge current A 15 Ideal ambient temperature C 5 to 20 Safety features reversed connections short circuit temperature Max humidity 90 Cooling Mechanical Battery connection M6 bolts brass nickel D...

Page 67: ...ent or too low 2 Poor contact or no contact between battery and charger 3 Thermal cut out in the battery charger 4 A diode bridge has been connected that is blocking the battery voltage so that the ba...

Page 68: ...Troubleshooting 7 2 7 M HE 008 0606 This page intentionally left blank...

Page 69: ...M HN 008 0606...

Page 70: ...M HN 008 0606 LELY INDUSTRIES NV Weverskade 110 3146 PA Maassluis NL 31 0 10 5996333 Fax 31 0 10 5996444...

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