Leitner 00-50-FTA-1375 (5-0' BED LENGTH) Assembly/Installation Instructions Download Page 3

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READ BEFORE INSTALLING ACTIVE CARGO SYSTEM

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1. retrax XR tonneau must be installed on truck before beginning assembly.

2. Don’t over-tighten bolts. All 10mm bolts = (40lb-ft) All 8mm bolts = (18ft-lb)

3. Lay down a large area of carpet or blankets as a work area to avoid scratching parts during assembly.

4. Although the Active Cargo System is light having a friend to help is recommended.

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ASSEMBLY OVERVIEW

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LEITNERDESIGNS.COM | [email protected] | 949-395-3049

V1 | Page 3

tonneau RAIL

load BAR 60”

TOP BAR

“B” UPRIGHT

“A” UPRIGHT

STATIONARY load BAR BRACKET

load BAR 60”

“A” UPRIGHT

“B” UPRIGHT

TOP BAR

STATIONARY load BAR BRACKET

tonneau RAIL

Summary of Contents for 00-50-FTA-1375 (5-0' BED LENGTH)

Page 1: ...LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 1 tonneau ...

Page 2: ...H 00 64 FTA 1378 6 4 BED LENGTH 00 66 FTA 1379 6 1 2 BED LENGTH TOOLS REQUIRED Torque wrench 5mm HEX BIT socket 6mm HEX BIT socket Tape measure TOOLS Included 5mm allen wrench 6mm allen wrench INSTALLATION TIME SKILLLEVEL 3 intermediate 2 3 Hours Basic knowledge of hand tools required 1 2 4 3 LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 2 ...

Page 3: ...a work area to avoid scratching parts during assembly 4 Although the Active Cargo System is light having a friend to help is recommended ASSEMBLY OVERVIEW LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 3 tonneau RAIL load BAR 60 TOP BAR B UPRIGHT A UPRIGHT STATIONARY load BAR BRACKET load BAR 60 A UPRIGHT B UPRIGHT TOP BAR STATIONARY load BAR BRACKET STATIONARY load BAR BRACKET S...

Page 4: ... ACTIVE CARGO SYSTEM hardware V1 Page 4 short t nut x4 long t nut x12 single t nut x4 m10 x 22 x8 m8 x 20 x16 m8 x 14 x22 not used with Tonneau compatible rack 1332 tonneau nut x6 ...

Page 5: ...REP load BAR BRACKETs long T Nut m8 x 14 Install 2 M8 x 14 bolts through bracket and thread into long T nut do not tighten at this time Repeat steps below for all four bracket set aside for use in a later step 4X ...

Page 6: ...ger side portion of the active cargo system The illustration bellow shows what the part will look like when fully assembled You can refer back to this illustration at any time to clarify part location V1 Page 6 A UPRIGHT B UPRIGHT TOP BAR TONNEAU RAIL CROSS BAR BRACKET CROSS BAR BRACKET 2X ...

Page 7: ...DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME M8 X 14 M8 X 20 2X long t nut M8 X 20 M8 X 14 2x M8 X 20 SHORT T NUT FIG B FIG A V1 Page 7 2X ...

Page 8: ...THREAD TWO M8 X 20 BOLTS INTO THE SHORT T NUT FIG A DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME 2x M8 X 20 SHORT T NUT FIG A FIG B 2X ...

Page 9: ... attach a B upright assembly s to top bar as shown in illustration below Do not tighten bolts at this time V1 Page 9 ASSEMBLE top bar 1 2 a upright B upright DETAIL 1 DETAIL 2 2X ...

Page 10: ...40 Ft lb using a 6mm allen wrench Torque all M8 bolts installed in previous step to 18 ft lb using a 5mm allen wrench Important Tighten M10x25 rail bolts first then torque the m8 bolts ASSEMBLE RAIL m10 x 25 m10 x 25 Tighten all M8 bolts to 16 ft lb V1 Page 10 2X ...

Page 11: ...ASSEMBLE install nuts into retrax rails Install 3 tonneau nuts into each retrax bed rail t slot Space them apart the same distance as the mounting holes in the ACS Tonneau rails V1 Page 11 ...

Page 12: ... best done using two people to help stabilize the rack assembly Using a M8 X 14 bolt attach the right and left assemblies to the truck Make sure both passenger and drivers side are in the same location as measured front to back on the truck bed V1 Page 12 ...

Page 13: ... bars SLIDE THE 60 long LOAD BARS ONTO THE T nuts into the LOAD BAR BRACKETS and center them on the rack Tighten the M8 X 14 bolts on the underside of the brackets making sure the load bars stay centerd V1 Page 13 ...

Page 14: ... cross bar channel by pushing it into the t slot with the palm of your hand Note some trimming of the rubber tread strip might be necessary Install the four end caps into the ends of the cross bars check all fasteners installed in previous steps to ensure they are properly tightened V1 Page 14 ...

Page 15: ...s during the trip to ensure continued fastening security Check local and state laws governing projection of objects beyond the perimeter of a vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load All cargo will affect the vehicle s driving behavior Never drive with any lock knob or rack in an open or unlocked position Al...

Page 16: ... under this warranty THE WARRANTY TIME PERIOD IS AS FOLLOWS 2 TWO YEARS FROM DATE OF PURCHASE high speed off road driving even with a light load can cause damage to the rack accessories and vehicle body Damage caused by high speed off road driving and abuse is not covered under warranty ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN ...

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Leitner 00-50-FTA-1375 (5-0' BED LENGTH), Assembly/Installation Instructions

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