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Use guidelines

When using Leitner Designs carriers and accessories, the user must understand the precautions. 

The points listed below will assist you in using the rack system and will encourage safety.

•For quality fits and safety, use only the recommended rack or accessories. Do not assume a rack 

will fit, always check the current Fit Guide when obtaining a new vehicle. 

 

•The maximum load is not to be exceeded. (250# off road – 500# on road). However, this limit is 

always subordinate to the maximum load recommended by the manufacturer of the vehicle itself. 

It is always the lower maximum recommended load that applies. Max truck load = load carrier 

any fitted carrier acces the weight of the load itself.

•high speed off road driving even with a light load can cause damage to the rack, accessories 

and  vehicle body. Damage caused by high speed driving and abuse is not covered under 

warranty.

•Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tightened and locked 

before every trip. Knobs, bolts, screws, straps and locks must be periodically inspected for signs 

of wear, corrosion, and fatigue. Check your load at stops during the trip to ensure continued 

fastening security.

•Check local and state laws governing projection of objects beyond the perimeter of a vehicle. 

Be aware of the width and height of your cargo since low clearance branches, bridges, and 

parking garages can affect the load. All cargo will affect the vehicle’s driving behavior. Never 

drive with any lock, knob or rack in an open or unlocked position. All long loads such as, but 

not limited to, sailboards, surfboards, kayaks, canoes, and lumber must be tied down front and 

rear to the bumpers or tow hooks of the vehicle.

•All locks must be turned and moved periodically to ensure smooth operation. Use graphite or 

dry lubricant to help this. Leitner designs locks are designed to deter vandalism and theft but 

should not be considered theft proof. Remove valuable gear if your vehicle is unattended for an 

extended period. Place at least one key in the glove compartment.

•For safety to your vehicle and rack system, obey all posted speed limits and traffic cautions. 

Adapt your speed to the conditions of the road and the load being carried.

•Do not use Leitner Designs load carriers and accessories for purposes other than those 

for which they were designed. Do not exceed their carrying capacity. Failure to follow these 

guidelines or the product’s instructions will void the warranty.

V1 | Page 15

Summary of Contents for 00-50-FTA-1375 (5-0' BED LENGTH)

Page 1: ...LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 1 tonneau ...

Page 2: ...H 00 64 FTA 1378 6 4 BED LENGTH 00 66 FTA 1379 6 1 2 BED LENGTH TOOLS REQUIRED Torque wrench 5mm HEX BIT socket 6mm HEX BIT socket Tape measure TOOLS Included 5mm allen wrench 6mm allen wrench INSTALLATION TIME SKILLLEVEL 3 intermediate 2 3 Hours Basic knowledge of hand tools required 1 2 4 3 LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 2 ...

Page 3: ...a work area to avoid scratching parts during assembly 4 Although the Active Cargo System is light having a friend to help is recommended ASSEMBLY OVERVIEW LEITNERDESIGNS COM SALES LEITNERDESIGNS COM 949 395 3049 V1 Page 3 tonneau RAIL load BAR 60 TOP BAR B UPRIGHT A UPRIGHT STATIONARY load BAR BRACKET load BAR 60 A UPRIGHT B UPRIGHT TOP BAR STATIONARY load BAR BRACKET STATIONARY load BAR BRACKET S...

Page 4: ... ACTIVE CARGO SYSTEM hardware V1 Page 4 short t nut x4 long t nut x12 single t nut x4 m10 x 22 x8 m8 x 20 x16 m8 x 14 x22 not used with Tonneau compatible rack 1332 tonneau nut x6 ...

Page 5: ...REP load BAR BRACKETs long T Nut m8 x 14 Install 2 M8 x 14 bolts through bracket and thread into long T nut do not tighten at this time Repeat steps below for all four bracket set aside for use in a later step 4X ...

Page 6: ...ger side portion of the active cargo system The illustration bellow shows what the part will look like when fully assembled You can refer back to this illustration at any time to clarify part location V1 Page 6 A UPRIGHT B UPRIGHT TOP BAR TONNEAU RAIL CROSS BAR BRACKET CROSS BAR BRACKET 2X ...

Page 7: ...DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME M8 X 14 M8 X 20 2X long t nut M8 X 20 M8 X 14 2x M8 X 20 SHORT T NUT FIG B FIG A V1 Page 7 2X ...

Page 8: ...THREAD TWO M8 X 20 BOLTS INTO THE SHORT T NUT FIG A DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 20 BOLTS THROUGH CROSS BAR BRACKET AND UPRIGHT INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME THREAD TWO M8X 16 BOLTS THROUGH CROSS BAR BRACKET INTO LONG T NUT FIG B DO NOT TIGHTEN AT THIS TIME 2x M8 X 20 SHORT T NUT FIG A FIG B 2X ...

Page 9: ... attach a B upright assembly s to top bar as shown in illustration below Do not tighten bolts at this time V1 Page 9 ASSEMBLE top bar 1 2 a upright B upright DETAIL 1 DETAIL 2 2X ...

Page 10: ...40 Ft lb using a 6mm allen wrench Torque all M8 bolts installed in previous step to 18 ft lb using a 5mm allen wrench Important Tighten M10x25 rail bolts first then torque the m8 bolts ASSEMBLE RAIL m10 x 25 m10 x 25 Tighten all M8 bolts to 16 ft lb V1 Page 10 2X ...

Page 11: ...ASSEMBLE install nuts into retrax rails Install 3 tonneau nuts into each retrax bed rail t slot Space them apart the same distance as the mounting holes in the ACS Tonneau rails V1 Page 11 ...

Page 12: ... best done using two people to help stabilize the rack assembly Using a M8 X 14 bolt attach the right and left assemblies to the truck Make sure both passenger and drivers side are in the same location as measured front to back on the truck bed V1 Page 12 ...

Page 13: ... bars SLIDE THE 60 long LOAD BARS ONTO THE T nuts into the LOAD BAR BRACKETS and center them on the rack Tighten the M8 X 14 bolts on the underside of the brackets making sure the load bars stay centerd V1 Page 13 ...

Page 14: ... cross bar channel by pushing it into the t slot with the palm of your hand Note some trimming of the rubber tread strip might be necessary Install the four end caps into the ends of the cross bars check all fasteners installed in previous steps to ensure they are properly tightened V1 Page 14 ...

Page 15: ...s during the trip to ensure continued fastening security Check local and state laws governing projection of objects beyond the perimeter of a vehicle Be aware of the width and height of your cargo since low clearance branches bridges and parking garages can affect the load All cargo will affect the vehicle s driving behavior Never drive with any lock knob or rack in an open or unlocked position Al...

Page 16: ... under this warranty THE WARRANTY TIME PERIOD IS AS FOLLOWS 2 TWO YEARS FROM DATE OF PURCHASE high speed off road driving even with a light load can cause damage to the rack accessories and vehicle body Damage caused by high speed off road driving and abuse is not covered under warranty ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN ...

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