Leister Uniplan Wedge Operating Instructions Manual Download Page 7

Fig. A

Führungsrolle deaktiv

19

6

8

Fig. B

24

25

23

Fig. C

12

18

Fig. D

9

Fig. E

7

WELDING

LEISTER Uniplan Wedge

Weld preparation

• Spread the weld material on a clean and level surface.
• The material to be welded must be dry and clean between the overlaps.
• The overlap width should be set as follows:

– Heating wedge 20 mm = overlap width 23 mm
– Heating wedge 30 mm = overlap width 31 mm

• The material must be stretched out tightly and fixed

.

Preparing for use

• Hook 

extra weight (3)

onto 

base plate (4).

• Swing 

hot wedge (6)

upwards using 

swivel lever (19)

and engage, (Fig. A).

• Set 

guide roller (25)

to position "Inaktiv" (inactive) by means of 

guide roller

knob (24)

and 

guide roller lever (23)

, (Fig. B).

• Operate

lifting device (12)

by means of 

lifting device lever (18)

so that

drive/pressure roller (8)

and 

drive roller (10)

are at no-load, (Fig. C).

• Raise 

pinch roller (9)

, (Fig. D).

Drive/pressure roller (8)

should be positioned parallel to the edge of 

guide

roller (25).

See Page 5 for 

drive/pressure roller (8)

track correction.

• Connect tool to mains. Mains voltage must correspond with tool voltage.
• Switch tool on using 

main switch (16).

• The upper and lower surfaces of the 

hot wedge (6)

must be cleaned after each weld run, using a fine
brass wire brush (Fig. E)

6

Summary of Contents for Uniplan Wedge

Page 1: ...g of coated fabric covers foils and geomembrane liners made from PVC P PE ECB CSPE EPDM PVDF etc PE coated tape fabric for lorries tents agricultural covers building trade biotopes swimming pools marquees boat covers inflatable boats advertising billboards etc Welding seam width 20 or 30 mm APPLICATION LEISTER Process Technologies Riedstrasse CH 6060 Sarnen Switzerland Tel 41 41 662 74 74 Fax 41 4...

Page 2: ...t be operated under supervision Heat can ignite flammable materials which are not in view For personal protection we strongly recommend the tool to be connected to an RCCB Residual Current Circuit Breaker before using it on construction sites The rated voltage stated on the tool must correspond with the mains voltage Danger of getting burned Do not touch the end of the heater tube and nozzle when ...

Page 3: ...11 Steering roller 12 Lifting device 13 Display 14 Thread for fixing 22 mm tape dereeling device 15 Holding arm Operating components 16 Main switch 17 Keyboard 18 Lifting device lever 19 Swivel lever 20 Fixing screw 21 Adjusting screw 22 Track adjustment screw Steering equipment 23 Guide roller lever 24 Guide roller knob 25 Guide roller 26 Guide cover 12 18 11 14 26 25 23 24 22 15 9 20 21 8 5 19 3...

Page 4: ...ight and the extra weight 3 via the drive pressure roller 8 Heating system the hot wedge temperature is continuously adjustable and electronically controlled Depending on the material the hot wedge position can be sent to any required horizontal position FUNCTION DESCRIPTION LEISTER Uniplan Wedge 4 Figure 2 Heater Cursor flashes on display H Welding temperature Adjust the welding temperature using...

Page 5: ...relation to the drive pressure roller 8 in accordance with Fig 2 Page 4 Procedure Loosen fixing screw 20 Using adjusting screw 21 adjust the position of the hot wedge in relation to the drive pressure roller One complete turn 1 25 mm Push holding arm 15 up to the stop in the direction of the hot wedge Tighten fixing screw 20 Tracking correction of the drive pressure roller Tracking control should ...

Page 6: ...an Wedge 6 Main level SET ACTUAL value Main switch 3 ON Control level ACTUAL value and power requirement 1 3 4 Heating active Control of the welding process by means of the power requirement display main level or control level Display Drive Heating Number Main level Control level 1 Speed ACTUAL value ACTUAL value 2 Speed SET value power 3 Temperature ACTUAL value ACTUAL value 4 Temperature SET val...

Page 7: ...e 6 upwards using swivel lever 19 and engage Fig A Set guide roller 25 to position Inaktiv inactive by means of guide roller knob 24 and guide roller lever 23 Fig B Operate lifting device 12 by means of lifting device lever 18 so that drive pressure roller 8 and drive roller 10 are at no load Fig C Raise pinch roller 9 Fig D Drive pressure roller 8 should be positioned parallel to the edge of guid...

Page 8: ... material to be welded Fig E Drive pressure roller 8 should protrude over overlap edge of the material to be welded by about 2 mm Fig E If welding takes place with guide roller 25 in position then set guide roller lever 23 to aktiv active and engage Fig F Operate lifting device 12 by means of lifting device lever 18 so that the automatic welder is ready to move Fig G Fig E 8 26 25 Fig F 23 24 Fig ...

Page 9: ...ing process If necessary correct welding parameters see Pages 4 and 5 After weld run swing hot wedge 6 out and up to the stop using swivel lever 19 raise up and engage Fig A The welding process will stop automatically Operate the lifting device 12 by means of lifting device lever 18 so that drive pressure roller 8 and drive roller 10 are at no load Fig C The upper and lower surfaces of the hot wed...

Page 10: ...roller 8 using adjusting screw 21 Pinch roller 9 may be stiff Contact authorised Service Centre Edge of weld outside the Incorrect overlap widht Hot wedge overlap width seam on the under side of selected 20mm 23mm the upper 30mm 31mm The machine tends to the left Connection lead is not Connection lead must run or right of direction of travel running directly behind tool freely behind tool avoiding...

Page 11: ...de Article No 116 506 22 mm tape dereeling device Article No 116 231 Large base weight 3 5 kg Article No 116 800 Replacement hot wedge 20 mm Article No 116 161 Replacement hot wedge 30 mm Article No 116 162 Only LEISTER accessories may be used ACCESSORIES LEISTER Uniplan Wedge 11 ...

Page 12: ...nal replacements in accordance with the circuit diagrams and spare parts lists Guarantee and liability are in accordance with the Guarantee Certificate as well as the prevailing general Business and Delivery conditions LEISTER Process Technologies rejects any guarantee for tools which are not in their original condition Under no circumstances should LEISTER tools be converted or modified Technical...

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