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MA860H Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  9                                  Web Site: www.leadshine.com 

20 

4000 

ON 

OFF 

ON 

OFF 

25 

5000 

OFF 

OFF 

ON 

OFF 

40 

8000 

ON 

ON 

OFF 

OFF 

50 

10000 

OFF 

ON 

OFF 

OFF 

100 

20000 

ON 

OFF 

OFF 

OFF 

200 

40000 

OFF 

OFF 

OFF 

OFF 

Current Settings 

For a given motor, higher driver current will make the motor to output more torque, but at the same 
time causes more heating in the motor and driver. Therefore, output current is generally set to be such 
that  the  motor  will  not  overheat  for  long  time  operation.  Since  parallel  and  serial  connections  of 
motor  coils  will  significantly  change  resulting  inductance  and  resistance,  it  is  therefore important to 
set  driver  output  current  depending  on  motor  phase  current,  motor  leads  and  connection  methods. 
Phase current rating supplied by motor manufacturer is important in selecting driver current, however 
the selection also depends on leads and connections.     

The first three bits (SW1, 2, 3) of the DIP switch are used to set the dynamic current. Select a setting 
closest to your motor

s required current. 

Dynamic current setting 

Ref Current (Screen printing) 

Peak Current 

SW1 

SW2 

SW3 

2.00A 

2.40A 

ON 

ON 

ON 

2.57A 

3.08A 

OFF 

ON 

ON 

3.14A 

3.77A 

ON 

OFF 

ON 

3.71A 

4.45A 

OFF 

OFF 

ON 

4.28A 

5.14A 

ON 

ON 

OFF 

4.86A 

5.83A 

OFF 

ON 

OFF 

5.43A 

6.52A 

ON 

OFF 

OFF 

6.00A 

7.20A 

OFF 

OFF 

OFF 

Notes: 

Ref  Current  table  on  the  screen  printing  is  used  for  the  users  of  the  M860  to  refer. 

Due  to 

motor  inductance,  the  actual  current  in  the  coil  may  be  smaller  than  the  dynamic  current  setting, 
particularly under high speed condition.

 

Standstill current setting 

SW4 is used for this purpose. OFF meaning that the standstill current is set to be half of the selected 

                                 

MA860H Microstepping Driver Manual V1.0

 

Tel: +086 0755-26434369                                  10                                  Web Site: www.leadshine.com 

dynamic current, and ON meaning that standstill current is set to be the same as the selected dynamic 
current. 

The  current automatically  reduced  to  60%  of  the selected  dynamic  current  one second  after the last 
pulse.  Theoretically, this  will  reduce  motor  heating to  36% (due to  P=I

2

*R)  of  the  original  value.  If 

the application needs a different standstill current, please contact Leadshine.   

8. Wiring Notes 

l

 

In  order  to  improve  anti-interference  performance  of  the  driver,  it  is  recommended  to  use 
twisted pair shield cable. 

l

 

To  prevent  noise  incurred  in  PUL/DIR  signal,  pulse/direction  signal  wires  and  motor  wires 
should  not  be  tied  up  together.  It  is  better  to  separate  them  by  at  least  10  cm,  otherwise  the 
disturbing signals generated by motor will easily disturb pulse direction signals, causing motor 
position error, system instability and other failures. 

l

 

If  a  power  supply  serves  several  drivers,  separately  connecting  the  drivers  is  recommended 
instead of daisy-chaining. 

l

 

It is prohibited to pull and plug connector P2 while the driver is powered ON, because there is 
high current flowing through motor coils (even when motor is at standstill). Pulling or plugging 
connector  P2  with  power  on  will  cause  extremely  high  back-EMF  voltage  surge,  which  may 
damage the driver. 

9. Typical Connection 

A  complete  stepping  system  should  include  stepping  motor,  stepping  driver,  power  supply  and 
controller (pulse generator). A typical connection is shown as figure 10.

   

 

Figure 10: Typical connection 

Summary of Contents for MA860H

Page 1: ...notice to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfun...

Page 2: ...ull Coil Configurations 6 Connections to 8 lead Motors 6 Series Connections 6 Parallel Connections 7 6 Power Supply Selection 7 Regulated or Unregulated Power Supply 7 Multiple Drivers 7 Selecting Supply Voltage 8 7 Selecting Microstep Resolution and Driver Output Current 8 Microstep Resolution Selection 8 Current Settings 9 Dynamic current setting 9 Contents II Standstill current setting 9 8 Wiri...

Page 3: ...s l Support PUL DIR and CW CCW modes l Short voltage over voltage over current and short cicuit protection Applications Suitable for a wide range of stepping motors from NEMA size 17 to 43 It can be used in various kinds of machines such as X Y tables labeling machines laser cutters engraving machines pick place devices and so on Particularly adapt to the applications desired with low noise low he...

Page 4: ... wiring match Exchanging the connection of two wires for a coil to the driver will reverse motion direction ENA ENA Enable signal This signal is used for enabling disabling the driver High level NPN control signal PNP and Differential control signals are on the contrary namely Low level for enabling for enabling the driver and low level for disabling the driver Usually left UNCONNECTED ENABLED Sel...

Page 5: ...e at higher speeds This configuration is also referred to as half chopper In MA860H Microstepping Driver Manual V1 0 Tel 086 0755 26434369 6 Web Site www leadshine com setting the driver output current multiply the specified per phase or unipolar current rating by 1 4 to determine the peak output current Figure 6 6 lead motor half coil higher speed connections Full Coil Configurations The full coi...

Page 6: ...e driver draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Multiple Drivers It is recommended to have multiple drivers to s...

Page 7: ...igh speed condition Standstill current setting SW4 is used for this purpose OFF meaning that the standstill current is set to be half of the selected MA860H Microstepping Driver Manual V1 0 Tel 086 0755 26434369 10 Web Site www leadshine com dynamic current and ON meaning that standstill current is set to be the same as the selected dynamic current The current automatically reduced to 60 of the se...

Page 8: ...will be activated and Alarm indicator LED will turn on Over current Protection Protection will be activated when continuous current exceeds the limit MA860H Microstepping Driver Manual V1 0 Tel 086 0755 26434369 12 Web Site www leadshine com Short Circuit Protection Protection will be activated in case of short circuit between motor coils or between motor coil and ground 12 Frequently Asked Questi...

Page 9: ...asons of improper or inadequate handlings by customer improper or inadequate customer wirings unauthorized modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining warranty service To obtain warranty service a returned material authorization number RMA must be obtained from customer servic...

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