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SP Range User Guide v7 June 2020

Installation & User Guide

SP Range

1

Contents

Acronyms & Abbreviations

.................................................................................................................................. 2

Introduction

................................................................................................................................................................. 3

Do’s and Don’ts

........................................................................................................................................................... 4

2.1 Ensure the battery is physically secure ................................................................................................................. 4

2.2 Do not penetrate the battery enclosure ................................................................................................................ 4

2.3 Maintain an acceptable temperature range ......................................................................................................... 4

2.4 Avoid repeated shock and vibration ....................................................................................................................... 5

2.5 Avoid exposure to water or salt spray ................................................................................................................... 5

2.6 Do not short circuit the battery ................................................................................................................................. 5

2.7 Mounting orientation .................................................................................................................................................... 5

Longevity & Depth of Discharge

........................................................................................................................ 6

Battery Management System

.............................................................................................................................. 7

Installation

.................................................................................................................................................................... 8

5.1 Non-DCS Model ................................................................................................................................................................ 8

5.2 DCS Model .......................................................................................................................................................................... 9

.................................................................................................................................................................. 11

Specifications

............................................................................................................................................................ 12

Care and Maintenance

......................................................................................................................................... 13

.................................................................................................................................................................................. 14

................................................................................................................................................................... 15

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Summary of Contents for Standard Power Series

Page 1: ... Standard Power SP Range Models LBS 12110 SP LBS 12110 SP DCS LBS 12150C SP LBS 12150C SP DCS LBS 12150C SP FT LBS 12150C SP DCS FT LBS 12150 SP LBS 12150 SP DCS LBS 12225 SP LBS 12225 SP DCS LBS 12300 SP LBS 12300 SP DCS v2 ...

Page 2: ...nclosure 4 2 3 Maintain an acceptable temperature range 4 2 4 Avoid repeated shock and vibration 5 2 5 Avoid exposure to water or salt spray 5 2 6 Do not short circuit the battery 5 2 7 Mounting orientation 5 4 0 Longevity Depth of Discharge 6 5 0 Battery Management System 7 6 0 Installation 8 5 1 Non DCS Model 8 5 2 DCS Model 9 7 0 User Guide 11 8 0 Specifications 12 9 0 Care and Maintenance 13 1...

Page 3: ...Alternating Current BMS Battery Management System DC Direct Current DoD Depth of Discharge HP High Power LBS Lithium Battery Systems LED Light Emitting Diode LFP Lithium Iron Phosphate LVD Low Voltage Disconnect RV Recreational Vehicle SoC State of Charge SP Standard Power V Voltage Voc Voltage Open Circuit VSR Volt Sensing Relay ...

Page 4: ...ntinuous current and can therefore be used in higher power applications This User Guide covers the following SP 12V battery range LBS 12110 SP LBS 12110 SP DCS LBS 12150C SP LBS 12150C SP DCS LBS 12150C SP FT LBS 12150C SP FT DCS LBS 12150 SP LBS 12150 SP DCS LBS 12225 SP LBS 12225 SP DCS LBS 12300 SP LBS 12300 SP DCS As with all batteries you should consider the mechanical and environmental condi...

Page 5: ...ry 2 2 Do not penetrate the battery enclosure You may be tempted to drill into the aluminium enclosure to secure mounting brackets Doing so may inadvertently penetrate one of the cells which could cause thermal runaway and vapour emissions Do not under any circumstances drill or penetrate into the enclosure Use only existing mounting holes in the battery and short screw lengths no greater than 13m...

Page 6: ...otected hatch or compartment 2 6 Do not short circuit the battery Whilst the BMS will protect the internal cells from short circuit it is highly recommended to avoid short circuiting the battery The MEGA Fuse on the external positive terminal of the battery also provides over current protection if voltage is not present on the Fused terminal check for voltage on the Unfused terminal to check if th...

Page 7: ...OD and then charging back to full again So DOD describes what percentage of the battery capacity is being used each time Note DOD is different to State of Charge SOC also known as Charge Level in fact they add together to 100 So 80 DOD equates to 20 SOC The less DOD you use each cycle the longer the battery will last This fact should be considered when choosing the battery Amp hour capacity You wi...

Page 8: ...rotection Unlike lead acid batteries over charging or over discharging a lithium battery may lead to a hazardous scenario Therefore the BMS is the heart and soul of a lithium battery The Standard Power SP family BMS is a highly reliable solid state device which is primarily designed to keep the cells safe and the overall pack from being damaged by excessive voltage or excessive discharge event The...

Page 9: ...ed red positive Fused and black negative terminals a Do not lose or discard the plastic terminal caps as they are required at the end of installation b With exposed positive Fused and negative terminals the battery is susceptible to short circuit if a metallic object such as a spanner or wrench accidentally dropped onto both terminals at the same time causing sparks and potential damage to the bat...

Page 10: ...igure 3 DC DC Charging Terminal Connections The internal DC DC charger contains a status LED light and Voltage Sensing Relay VSR adjustment trim pot which indicates and adjusts at what input voltage from the vehicle alternator start battery the DC DC charger turns on and off There is a dead band of 0 5V so that it typically turns on at 13 3V and turns off at 12 8V Note that the voltage sensed by t...

Page 11: ... with a 20A connection or you are connecting directly to the start battery then you can select the 20A charge setting on the battery Beware If you select 20A when connected via a standard cigarette socket you may blow the fuse connected to that circuit in your vehicle Direction Switch This switch provides the ability to reverse the DC charge direction Out so that the lithium battery can be used to...

Page 12: ...ocker switch Please note unlike lead acid batteries lithium batteries hold their voltage over the cycle dropping off only when the battery is 90 discharged as indicated below for illustrative purposes Pay attention to this when assessing how full the battery is Once the voltage starts to approach 12V it is nearing empty and should be charged Some helpful hints 1 A normal full battery open circuit ...

Page 13: ...SP Range User Guide v7 June 2020 Installation User Guide SP Range 12 8 0 Specifications ...

Page 14: ...ultimately flatten it 2 If the battery is unintentionally discharged flat then it can be recovered First remove all loads sources and switch off the LED voltmeter Apply a dumb charger which charges the battery without needing to see the battery first 3 For long battery life keep it charged at above 13V at all times Check the battery once a month If the open circuit voltage has dropped to 13V or be...

Page 15: ...eatedly then it will have a negative impact on longevity Maintaining the battery charge at 13V or higher will maintain good battery life Look after your lithium battery and it will give you many years of service Can the battery be recovered from flat Yes See Section 8 Does the battery capacity degrade over time Yes all batteries degrade slowly over time even with no load sources connected Storage ...

Page 16: ... Us Head Office Manufacturing Address Unit 16 20 22 Ellerslie Road Meadowbrook QLD 4131 by appointment only Phone 1800 844 869 Office Hours 9am to 5pm Monday to Friday Email info lithiumbatterysystems com au Website www lithiumbatterysystems com au ABN 16 608 590 503 ACN 608 590 503 ...

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