LawnMaster CLMFR6020A 0802 Operator'S Manual Download

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Operator's Manual

21" 60V MAX* Lithium-Ion Cordless Mower CLMFR6020A 0802

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* Maximum initial battery workload voltage (measured without a workload) is 60 volts.

Nominal voltage is 54 volts.

Read all safety rules and instructions carefully before operating this tool.
Distributed By
Suzhou Cleva Electric Appliance Co., Ltd.
NO.8 Ting Rong Street 215122 Suzhou - China

Battery Model Number is 60LB4026-C.

Charger Model Number is 60LFC01-ETL.

Summary of Contents for CLMFR6020A 0802

Page 1: ...ery workload voltage measured without a workload is 60 volts Nominal voltage is 54 volts Read all safety rules and instructions carefully before operating this tool Distributed By Suzhou Cleva Electric Appliance Co Ltd NO 8 Ting Rong Street 215122 Suzhou China Battery Model Number is 60LB4026 C Charger Model Number is 60LFC01 ETL ...

Page 2: ...TANT SAFETY INSTRUCTIONS 4 8 SYMBOLS 9 11 KNOW YOUR LAWN MOWER 12 13 ASSEMBLY 14 21 BATTERY PACK AND CHARGER 22 24 OPERATION 25 27 MAINTENANCE 28 32 ENVIRONMENTALLY SAFE BATTERY DISPOSAL 33 TROUBLESHOOTING 34 35 LAWNMASTER WARRANTY 36 EXPLODED VIEW 37 PARTS LIST 38 NOTES 39 40 ...

Page 3: ...mm Unit Weight With 4 0Ah Battery 40 79 lbs 18 5 kg 60V MAX CORDLESS MOWER Model Number 60LB4026 C Rated Voltage of Battery 60 V Max D C Capacity of Battery 4 0 Ah Battery Type Lithium Ion BATTERY PACK Model Number 60LFC01 ETL Charger Input 120 V 60 Hz 140 W Charger Output 60 V D C 2 0 A Charging Time 140 minutes For 60LB4026 C Maximum initial battery workload voltage measured without a workload i...

Page 4: ...service instruction manual carefully Be thoroughly familiar with the controls and the proper use of the tool Avoid operating the lawn mower in a dangerous environment Do not use the lawn mower in damp or wet conditions or operate in the rain Keep a firm hold on the handle and walk never run Keep children away All visitors should be kept a safe distance from work area Stop the equipment if anyone e...

Page 5: ... in reverse unless absolutely necessary Always look down and behind before and while backing Stop the blade s when crossing gravel drives walks or roads If the equipment should start to vibrate abnormally stop the motor and check immediately for the cause Vibration is generally a warning of trouble Stop the motor and disconnect the battery whenever leaving the equipment before cleaning the mower h...

Page 6: ...is bent or damaged An unbalanced blade causes vibration that could damage the motor drive unit or cause personal injury Clean the blade thoroughly and check that it is balance by supporting it horizontally on a thin nail through its center hole The nail should also be in a horizontal position If either end of the blade rotates downward shave some metal from the heavier or lower end until the blade...

Page 7: ...ter for at least 10 minutes then seek immediate medical attention Following this rule will reduce the risk of serious personal injury When the battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire ...

Page 8: ...ent has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interfe...

Page 9: ... while operating Keep hands and feet clear of mower deck and discharge opening at all times Rotating blades can cause serious injury Keep hands and feet clear of mower deck and discharge opening at all times Always be sure blade has stopped after releasing switch lever and unplugging before removing and replacing collection bag cleaning servicing transporting or lifting the mower Stay behind the h...

Page 10: ... in rivers or immerse in water Keep Away From Fire Do not dispose of battery packs in explode or leak and cause injury Heat Alert Do not expose battery packs to heat in excess of 60ºC 140ºF Recycle Symbol This product uses lithium ion batteries Local state or federal laws may prohibit disposal of batteries in ordinary trash Consult your local waste authority for information regarding available rec...

Page 11: ...ice we suggest you return the product to your nearest SERVICE CENTER for repair When servicing use only identical replacement parts We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always use eye protection which is marked to comply with ANSI Z87 1 WARNING To avoid serious personal injury do not attempt to use this product until you read tho...

Page 12: ...12 KNOW YOUR LAWN MOWER 1 2 3 5 7 8 19 18 16 15 14 11 12 4 6 9 17 10 13 22 23 21 20 20a 20b ...

Page 13: ...dle 18 Control Cable 19 Safety Switch Button 20 iPower Control Panel 20a iPower Mower Mode Indicator 20b iPower Battery Meter Indicator 21 Mulching Plug 22 Battery Pack 23 Battery Charger NOTE The above parts and their associated number letters will be used throughout this manual to identify parts KNOW YOUR LAWN MOWER The safe use of this product requires an understanding of the information on the...

Page 14: ...ry at rear of mower 1 Grass Collection Bag Assembly Bag Metal Frame 1 Upper Handle Assembly pre installed with Lower Handles with two Quick Release Levers 2 Lower Handle Assembly 1 Side Discharge Chute 2 Quick Release Levers 2 Washers 1 60V Lithium ion Battery Charger 1 60V 4 0Ah Lithium ion Battery Pack 1 Operator s Manual NOTE The safety key must be installed for mower to operate The safety key ...

Page 15: ...starting and possible serious personal injury Never operate the mower without the proper safety devices in place and working Never operate the mower with damaged safety devices Failure to heed this warning can result in serious personal injury Ⅰ Ⅱ ASSEMBLING THE LOWER HANDLE 1 Align the lawnmower housing lower handle washer and the quick release lever Let lower handle adjust to the desired operati...

Page 16: ...le clip Fig 3 ASSEMBLING THE COLLECTION BAG Your LawnMaster mower comes with a tool less collection bag 1 Check the grass collection bag before assembling to make sure there is no damage 2 Pull the grass collection bag over the steel frame as shown Fig 4 3 Pry the soft plastic clamping sleeves with your fingers and insert the steel frame into the sleeves as shown Ensure all sleeves are properly cl...

Page 17: ...lap Fig 6 3 Release the rear safety flap 4 Make sure both rods are firmly seated on the holder and rear safety flap rests firmly against the top of the grass collection bag Fig 6 Removing the grass collection bag 1 Lift the rear safety flap and hold it in position 2 Lift the grass collection bag by its handle and unhook the grass collection bag from the mower 3 Release the rear safety flap NOTE Un...

Page 18: ...t suited for your lawn The mower can be set to 6 cutting heights between 1 4 35 mm and 3 4 85 mm Choose the proper cutting height according to the types and conditions of the grass To set the cutting height 1 To raise the cutting height grasp the cutting height adjustment lever then move it toward the back of the mower and engage the lever in the desired cutting height position on the mower deck F...

Page 19: ...ing mowing operation The mulching plug prevents grass from being collected by blocking the collection chute This allows the grass clippings to be deposited back on the lawn during cutting 1 Lift the safety flap and detach the grass collection bag 2 Open the safety flap hold it in position and insert the mulching plug into the rear discharge chute Fig 8 Ensure the locking button snaps into place as...

Page 20: ...ny parts are broken or missing do not attempt to attach the battery pack to the mower or operate the mower until the broken or missing parts are replaced Failure to do so could result in serious injury Do not connect the battery and or the safety key before the product is completely assembled To install battery pack 1 Open the plastic battery compartment cover on top of the mower deck 2 Align the ...

Page 21: ...matically adjust to your lawn 2 Push the press button repeatedly to cycle through the different motor power levels Set the motor power to 1 if your lawn needs only light mowing Set it to 2 if you are going to mow taller and thicker grass Set it to 3 to utilize the maximum motor power for mowing the most stubborn grass IPOWER BATTERY METER INDICATOR 20b Fig 14 1 Push the press button to check on th...

Page 22: ...peration 2 Charging a flashing green LED on the charger indicates that the battery is charging normally The LED s flashing frequency is 1Hz 3 Charged continuous green LED on the charger indicates that the battery is ready for use 4 Technical Issue a flashing red LED light on the charger indicates that battery pack has a charging problem or might be defective a One possible condition is the battery...

Page 23: ... either when the battery is attached on the machine or removed from the machine SYMBOL INDICATOR LIGHTS STATUS Red continuous Connected to power supply Green blinking flashing frequency 1Hz Charging Green blinking flashing frequency 2Hz Battery is overheated Green continuous Fully charged Red blinking flashing frequency 2Hz Charging problem See Technical Issue LEDs on Battery Continuous Lighting B...

Page 24: ...harger Slide the slot onto the rail until the battery pack secures into place Fig 15 2 Connect the charger to the power supply 3 Allow sufficient charging time see Specifications and then disconnect the charger from the power supply 4 Press the release button on the battery pack and remove it from the charger NOTE It is normal for the battery pack and the charger to become warm but not hot during ...

Page 25: ...jury Do not use any attachments or accessories not recommended by the manufacturer of this product The use of attachments or accessories not recommended can result in serious personal injury STARTING STOPPING THE MOWER 1 To switch on insert the safety key press and hold the safety switch button and gently pull the start stop bale switch Fig 16 17 Once started release the safety switch button 2 To ...

Page 26: ...and other objects that could damage the lawn mower blades or motor Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others 2 To reduce the chances of disconnecting the lawn mower from the extension cord be sure to use the cord retainer provided 3 For a healthy plot of grass always cut off one third or less of the total le...

Page 27: ...holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles Remove all objects such as rocks tree limbs etc which could be tripped over or thrown by the blade 4 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the start stop bale switch immediately 5 Do not mow near drop o...

Page 28: ...t the handle bar or make other adjustments as illustrated in the manual if necessary or if it can make it easier for maintenance 2 Periodically check all nuts and bolts for proper tightness to insure safe operation of the mower 3 Remove any buildup of grass and leaves on or around the motor cover Wipe the mower clean with a dry cloth occasionally Do not use water LUBRICATION All of the bearings in...

Page 29: ...se and then remove the blade 8 Place the new blade on the shaft Make sure it is installed with the curved ends pointing up toward the mower deck and not down toward the ground 9 Thread the blade nuts on the shaft and finger tighten to ensure the bolt is properly tightened 10 Torque the blade nuts down using a torque wrench not provided to ensure the bolt is properly tightened Fig 21 NOTE Make cert...

Page 30: ...f material from both ends Fig 22 WARNING When removing inspect the blade carefully If blade is bent or damaged replace immediately with a new blade Failure to replace a bent or damaged blade could cause an accident resulting in possible serious injury BALANCING THE BLADE Fig 23 When sharpening care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration when t...

Page 31: ...s screws fasteners etc for tightness 5 Inspect moving parts for damage breakage and wear Have repairs made on any damaged or missing parts 6 Store mower indoors in a clean dry place out of the reach of children 7 Do not store near corrosive materials such as fertilizer or rock salt Remove and clean the grass collection bag Fully loosen the handle locking knobs on the sides of the handle and fold t...

Page 32: ... 2 Recharge the battery pack whenever there is a noticeable reduction in the performance Do not allow the battery pack to become completely discharged 3 Do not recharge a battery pack that is already fully charged Overcharging shortens battery life 4 Once the battery pack is fully charged remove the battery from the charger and disconnect charger from the outlet 5 Do not store the battery pack on ...

Page 33: ...d do not use it Dispose of it and replace with a new battery pack DO NOT ATTEMPT TO REPAIR IT To avoid injury and risk of fire explosion or electric shock and to avoid damage to the environment Cover the battery terminals with heavy duty adhesive tape DO NOT attempt to remove or destroy any of the battery pack components DO NOT attempt to open the battery pack If a leak develops the released elect...

Page 34: ...correctly Check connection of battery to mower The battery is not charged or power is too low Charge the battery The switch is defective Replace the switch call the toll free helpline at 866 384 8432 The blade is jammed Stop mower and remove battery check for grass and debris under the deck clean to make blade free to move The battery is defective or old Replace the battery call the toll free help...

Page 35: ...ssively and makes a lot of noise The cutting blade is not assembled securely Tighten the blade bolts The blade is not balanced Sharpen and balance the blade following instructions in this manual see page 30 Or replace the blade The motor shaft is bent Stop the mower and remove the battery Have the mower inspected and repaired by an authorized service center before restarting ...

Page 36: ...36 LAWNMASTER WARRANTY four 4 two ...

Page 37: ...37 EXPLODED VIEW ...

Page 38: ...9 Protector plate 1 0 20 Wheel shaft clamp 1 0 21 Height adjustment lever 1 0 22 Height adjustment handle 1 0 23 Spring 1 0 24 Rear axle 1 0 25 Wheel shaft bushing assembly 2 0 26 211064121 Rear debris sheild 1 0 27 211064122 Safety door shaft 1 0 28 211064123 Safety door spring 1 0 29 211064124 Safety door 1 0 30 211052112 Lower push handle bracket 2 0 31 Left lower handle assembly 1 0 32 Right l...

Page 39: ...39 NOTES ...

Page 40: ...40 NOTES ...

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