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Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

25LM

S

E

  

 

12/2014

 

8

 

 

THE

 

CONTROL

 

BOARD

 

 

1.

 

Power

 

cable

 

plug

 

2.

 

Digital

 

RPM

 

indicator

 

Indicates

 

the

 

revolution

 

per

 

minute

 

of

 

the

 

grinding

 

plates

 

(not

 

the

 

revolution

 

per

 

minute

 

of

 

the

 

entire

 

unit).

 

3.

 

Electrical

 

box

 

 

4.

 

Lamp

 

cable

 

gland

 

5.

 

Inverter

 

alarm

 

led

 

Light

 

blue

 

when

 

the

 

inverter

 

goes

 

into

 

alarm

 

mode.

 

6.

 

Water

 

pump

 

switch

 

Lights

 

orange

 

when

 

the

 

water

 

pump

 

is

 

working.

 

7.

 

Power

 

led

 

lights

 

green

 

when

 

the

 

power

 

is

 

on

 

 

8.

 

Forward/Reverse

 

switch

 

choose

 

forward

 

for

 

clockwise

 

rotation

 

of

 

the

 

grinding

 

plates

 

or

 

reverse

 

for

  

counter

 

clockwise

 

rotation

 

of

 

the

 

grinding

 

plates

 

 

9.

 

Potentiometer

  

changes

 

the

 

RPM

 

of

 

the

 

grinding

 

plates

 

from

 

300

1100

 

rpm

 

10.

 

Reset

 

button

 

resets

 

the

 

alarm

 

of

 

the

 

inverter

 

 

11.

 

OFF

 

button

 

stops

 

the

 

motor

 

12.

 

ON

 

button

 

starts

 

the

 

motor

 

13.

 

Emergency

 

button

 

used

 

in

 

emergency

 

situations

 

for

 

stopping

 

the

 

motor

 

   

14.

 

Potentiometer

 

changes

 

the

 

RPM

 

of

 

the

 

forward

 

movement

 

from

 

0.1

1km/h

 

   

15.

 

Forward/Disengage

 

switch

 

 

for

 

the

 

forward

 

movement

 

motor

 

   

16.

 

Start/Stop

 

switch

 

 

for

 

the

 

forward

 

movement

 

motor

 

  

STARTING

 

THE

 

MACHINE

 

First,

 

follow

 

the

 

directions

 

in

 

the

 

chapter:

 

Safety

 

Devices

 

and

 

Safety

 

Instructions.

 

Next,

 

pull

 

the

 

emergency

 

stop

 

(13)

 

to

 

ensure

 

that

 

the

 

machine

 

is

 

in

 

working

 

condition.

 

Check

 

the

 

potentiometer

 

(9)

 

and

 

Potentiometer

 

(14)

 

and

 

ensure

 

that

 

it

 

is

 

set

 

at

 

the

 

correct

 

working

 

speed.

 

If

 

working

 

wet,

 

add

 

water

 

to

 

the

 

floor’s

 

surface.

 

If

 

working

 

dry,

 

omit

 

this

 

step,

 

and

 

instead

 

switch

 

on

 

the

 

vacuum

 

unit.

 

Finally,

 

hold

 

the

 

machine

 

firmly

 

and

 

push

 

the

 

start

 

button

 

(12),

 

turn

 

the

 

switch

 

(15)

 

in

 

forward

 

position

 

and

 

start

 

switch

 

(16)

 

in

 

start

 

position.

  

 
 

OPERATING

 

THE

 

MACHINE

 

Guide

 

the

 

machine

 

in

 

straight

 

lines

 

across

 

the

 

floor,

 

and

 

with

 

each

 

new

 

line

 

overlap

 

a

 

little

 

bit

 

of

 

the

 

previously

 

completed

 

surface

 

line.

 

Work

 

at

 

a

 

constant

 

speed

 

allowing

 

the

 

tools

 

time

 

to

 

work

 

at

 

a

 

speed

 

appropriate

 

for

 

the

 

tools’

 

grit

 

size.

 

Avoid

 

vibrations.

 

Do

 

not

 

stop

 

the

 

Lavina®25LM

S

E

 

machine

 

in

 

one

 

spot

 

while

 

the

 

tools

 

are

 

still

 

working

 

because

 

they

 

will

 

leave

 

marks

 

on

 

the

 

floors’

 

surface.

 

When

 

working

 

wet,

 

first

 

choose

 

the

 

water

 

tap

 

position

 

(Fig4.2)

 

for

 

water

 

feed

 

and

 

periodically

 

start

 

the

 

pump

 

to

 

release

 

water

 

onto

 

the

 

floor’s

 

surface

 

(Fig.4.6

 

Pos.5).

 

When

 

working

 

dry,

 

check

 

the

 

floors’

 

surface

 

periodically

 

to

 

ensure

 

that

 

dust

 

is

 

not

 

accumulating

 

on

 

the

 

surface,

 

also

 

check

 

your

 

vacuum

 

regularly

 

to

 

ensure

 

that

 

it

 

is

 

working

 

properly.

 

If

 

necessary

 

the

 

machine

 

can

 

be

 

moved

 

back

 

manually,

 

by

 

putting

 

the

 

switch

 

(15)

 

in

 

the

 

disengage

 

position.

   

 

STOPPING

 

THE

 

MACHINE

 

The

 

machine

 

must

 

be

 

stopped

 

gradually

 

until

 

the

 

motor

 

stops.

 

Do

 

not

 

stop

 

moving

 

the

 

machine

 

before

 

arresting

 

the

 

motor

 

because

 

the

 

tools

 

could

 

damage

 

the

 

surface.

 

To

 

stop,

 

turn

 

the

 

stop

 

switch

 

(16)

 

and

 

push

 

(11).

 

Use

 

the

 

emergency

 

button

 

(13)

 

only

 

in

 

an

 

emergency,

 

or

 

use

 

it

 

to

 

switch

 

the

 

power

 

completely

 

off.

 

Remember

 

not

 

to

 

hold

 

the

 

machine

 

in

 

one

 

spot

 

before

 

turning

 

off

 

the

 

motor.

  

 

ALARM

 

The

 

alarm

 

light

 

(5)

 

will

 

light

 

in

 

case

 

the

 

inverter

 

goes

 

into

 

alarm

 

mode.

 

The

 

most

 

common

 

failure

 

is

 

motor

 

overload.

 

To

 

reset

 

the

 

mode,

 

push

 

the

 

reset

 

button

 

(10).

  

 
 
 
 
 
 
 
 

Figure 4.6  

Summary of Contents for L25LM-S-E

Page 1: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 LAVINA L25LM S E User Manual www superabrasive com factory superabrasive com...

Page 2: ...ENANCE AND INSPECTION Cleaning 13 Check Daily 13 Check And Replace After The First 15 Working Hours 13 Check Every 200 Working Hours 13 Check Every 400 Working Hours 13 Vacuum 13 Water Leaks 13 Mechan...

Page 3: ...nvolved MACHINE CHARACTERISTICS The Lavina 25LM S E machine is made of two main component sections MAIN DESIGN The two main component sections are the carriage and the main head The handle Fig 1 1 on...

Page 4: ...e is ahw 3 42m s2 The measurement is made in accordance with the BDS EN ISO 1033 and BDS EN ISO 5349 1 SONOROUS EMISSIONS The maximum noise level at distance of the machine of 1m in case of working at...

Page 5: ...power supply must also be inspected Perform general daily inspections of the machine and inspect the machine before each use Always inspect the safety devices Mount the security plate and the QuickCh...

Page 6: ...e see Fi g 3 6 The eyebolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always use hoisting equipment rated for 300 kg or 660 lbs ADJ...

Page 7: ...r reducing the water flow to the working area in front of the machine or under the main head cover of the machine only for machines produced afterJan 1 2014 ADJUSTING AND MOUNTING TOOLS Mount the tool...

Page 8: ...and instead switch on the vacuum unit Finally hold the machine firmly and push the start button 12 turn the switch 15 in forward position and start switch 16 in start position OPERATING THE MACHINE G...

Page 9: ...tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00 00 TOOL HOLDER KEY The tool holder key Fig...

Page 10: ...s They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing f...

Page 11: ...14 11 7 EXPLODED VIEW LAVINA 25LM S E GENERAL EXPLODED VIEW FIG 7 1 LAVINA 25LM S E TOP COVER EXPLODED VIEW 1 FIG 7 2 LAVINA 25LM S E PLANETARY DRIVE EXPLODED VIEW FIG 7 3 LAVINA 25LM S E TOP COVER EX...

Page 12: ...TOM COVER EXPLODED VIEW 1 FIG 7 5 LAVINA 25LM S E BOTTOM COVER EXPLODED VIEW 2 FIG 7 6 LAVINA 25LM S E PULLEY UNITS EXPLODED VIEW FIG 7 7 LAVINA 25LM S E CARRIAGE EXPLODED VIEW FIG 7 8 LAVINA 25LM S E...

Page 13: ...cover Fig 8 2 that allows for fast and easy control and correction of the belt It is recommended that the tension of the belt be tested after the first 15 hours and tightened if necessary For the cor...

Page 14: ...AVINA 25LM S E ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 Volt LAVINA 25LM S E ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 8 3 Figure 8 4 The motor is connected in Star 380 V...

Page 15: ...and the spiders the tool holder has to be dismounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig 9 2 3 By loosen...

Page 16: ...eight holders so you can dismount the top cover Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT Noticing a loss of speed in planetary movement could mean that the belt for planetary movement needs replac...

Page 17: ...ry head so the belt can slide Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9 9 6 CHECKING THE TENSION OF THE BELT Open the cover to reach check the belt and tension device Fig 9 6 1 W...

Page 18: ...ushing out Fig 9 7 4 push key out Fig 9 7 5 now the washer releases Fig 9 7 6 dismount sealer cap Fig 9 7 7 Fig 9 7 8 the pulley can be released with two crowbars but do not use excessive force Fig 9...

Page 19: ...top of the pulley before mounting 9 8 MOUNTING THE BELT See here the schematic of the belt on the pulleys Fig 9 8 1 To dismount mount the belt follow the tensioning instructions in the chapter Checkin...

Page 20: ...brasive User Manual Original Language Lavina 25LM S E 12 2014 20 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical M...

Page 21: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 21...

Page 22: ...Superabrasive User Manual Original Language Lavina 25LM S E 12 2014 22...

Page 23: ...Superabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasive does...

Page 24: ...2 25LM S E 7 MAR8 90 Tube 1 25LM S E 8 MAR8 120 Tube 1 25LM S E 9 L25GS 03 00 00 Pin Assembly 2 25LM S E 10 L20SPS 05 00 00 00 Guard Assembly 1 13 1 LAVINA 25LM S E GENERAL PARTS FOR MACHINES PRODUCED...

Page 25: ...8 1 H766 21 Knob Bolt 1 L25L S E 19 L25S 15 00 23 Inspection Cover 1 L25L S E 20 L25GS 18 30 00 Clamp head 1 13 2 LAVINA 25LM S E COVER PARTS 1 FOR MACHINES PRODUCED AFTER JAN 1 2014 Model No Item No...

Page 26: ...6 M5DIN127B Spring Washer 4 25LM S E 7 M5DIN934 Nut 4 25LM S E 8 L25SPS 04 01 00 00 Vacuum Port 1 25LM S E 9 M5X16DIN84A Screw 3 13 4 LAVINA 25LM S E PLANETARY DRIVE PARTS Model No Item No Description...

Page 27: ...16X35DIN933 Bolt 4 25LM S E 5 L25L 10 00 26 Main space bushing 1 25LM S E 6 D4X2X270 Seal 1 25LM S E 7 L25LS 15 01 00 Base Plate 1 25LM S E 8 L25P 01 03 00 09 Flange 1 25LM S E 9 M5DIN7980 Spring Wash...

Page 28: ...ley Unit 1 25LM S E 11 TWVA01200 V Ring Type A 3 25LM S E 12 A10013943 Retaining Ring 1 13 8a LAVINA 2L5M S E PULLEY UNIT ASSEMBLY Model No Item No Description Pcs 25LM S E 1 L25LS 16 00 03 Flange 1 2...

Page 29: ...el No Item No Description Pcs 25M S E 1 L25LSE 22 00 00 Guard for control box 1 25M S E 2 L25G 23 00 00 Handle Assembly 1 25M S E 3 L32R 27 10 00 Wheel 2 25M S E 4 A58194 Swivel Bolt 1 25M S E 5 M10 x...

Page 30: ...wivel Bolt for Lamp Unit 1 25M S E 10 A33 10 00 Tank 1 25M S E 11 L25P 02 00 00 01 Top Bracket 1 25M S E 12 M5UN732 Washer 1 25M S E 13 T34391 Knob Bolt 1 25M S E 14 1040 Water Pump 1 25M S E 15 L32R...

Page 31: ...On Button 1 25M S HV 8 L20NS 30 11 02 Rail 2 24 L25LMS 30 02 00 Electrical Box 1 25M S HV 9 L25LHVS 30 11 02 Circuit Breaker 1 24 1 L25LMS 30 02 01 Emergency Stop Button 1 25M S HV 10 L20NS 30 11 04 R...

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