lavina 32-S-E, User Manual

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Superabrasive Owner’s Manual – Lavina
®
32-S-E 6/2013
2
1. GENERAL INFORMATION ...........................................................................3
Manufacturer ........................................................................................... 3
General Description ................................................................................. 3
Machine characteristics ........................................................................... 3
Lavina® 32 ‐ S ‐ e Main design...................................................................... 3
Environmental Conditions ........................................................................ 4
Electrical Connection ............................................................................... 4
Vacuum Connection ................................................................................. 4
Technical Data .......................................................................................... 4
Vibrations ................................................................................................. 4
Sonorous Emissions ................................................................................. 4
Label Data ................................................................................................ 4
Customer Service ..................................................................................... 4
2.SAFETY ISTRUCTIONS ..................................................................................4
Recommended Use .................................................................................. 4
Prohibited Use ......................................................................................... 4
Preparation for work ................................................................................ 5
Protection Devices ........................................................................... 5
Arrest Functions ....................................................................................... 5
Safe Use .......................................................................................... 5
Residual Risks ................................................................................ 5
Before You Begin ........................................................................... 5
Operating Machine .................................................................................. 5
After Work is completed .......................................................................... 5
The Work Area ......................................................................................... 5
PERSONAL PROTECTIVE Equipment (ppe) .......................... 5
Operator .......................................................................................... 5
3. HANDLING AND TRANSPORTATION ..........................................................6
using the Steering bracket ....................................................................... 6
positioning the handle ............................................................................. 6
Flipping the machine up ........................................................................... 7
splitting the carriage from the mainhead ................................................. 7
Lifting ....................................................................................................... 7
Leading power cable ................................................................................ 8
Storage ..................................................................................................... 8
Third wheel .............................................................................................. 8
4. OPERATION ................................................................................................8
Preliminary Controls ................................................................................ 8
Control of the waterflow .......................................................................... 8
Adjusting and Mounting Tools ................................................................. 8
FRAME BLOCKING (u ‐ joint] ...................................................................... 9
the Control Board..................................................................................... 9
Starting the Machine ................................................................................ 9
Operating the Machine ............................................................................ 9
Stopping the Machine .............................................................................. 9
Alarm ....................................................................................................... 9
5.TOOLS AND ACCESSORIES ........................................................................10
Weights .................................................................................................. 10
Tool holder key ...................................................................................... 10
Foam Plate ............................................................................................. 10
Security plate for Quickchange pads ...................................................... 10
Third wheel ............................................................................................ 10
recommended TOOLS ............................................................................ 11
General Exploded View (fig.7.1) ............................................................ 12
TOOL HOLDER FOR MACHINES Exploded View (fig.7.2) ........................ 12
BOTTOM COVER ASSEMBLY Exploded View (fig.7.3) ............................. 12
PULLEY UNIT Exploded View (fig.7.4) .................................................... 12
MOTOR SUPPORT Exploded View (fig.7.5) ............................................. 12
CENTRAL SHAFT BEARING Exploded View (fig.7.6) ................................ 13
Top Cover Exploded View (fig.7.7) ......................................................... 13
GUARD ASSEMBLY Exploded View (fig.7.8) ........................................... 13
Carriage Exploded View (fig.7.9)............................................................. 13
STEERING BRACKET Exploded View (fig.7.10) ......................................... 13
Tool Holder Exploded View (fig.7.11) ..................................................... 13
8. MAINTENANCE AND INSPECTION ...........................................................14
Cleaning .................................................................................................. 14
Check Daily ............................................................................................. 14
Check after the first 15 Working Hours .................................................. 14
Check Every 200 Working Hours ............................................................ 14
Check Every 400 Working Hours ............................................................ 14
Vacuum .................................................................................................. 14
Water Leaks ............................................................................................ 14
Electrical System .................................................................................... 14
Mechanical Parts .................................................................................... 14
Electrical System .................................................................................... 15
Lavina®32 ‐ S ‐ E Electrical schemes with Yaskawa Inverter ...................... 15
Lavina®32 ‐ S ‐ E Electrical schemes Yaskawa Connection Main Circuit
Terminals............................................................................................15
9. TROUBLESHOOTING .................................................................................16
Index of Problems and Solutions ............................................................ 16
9.1 Replacing Power Cord and Plugs ...................................................... 16
9.2 DISMOUNTING AND MOUNTING TOOL HOLDER .............................. 16
9.3 Tensioning used planetary Belt ........................................................ 17
9.4 Mounting and tensioning a new planetary belt ................................ 17
9.5 tensioning and replacing the belts.................................................... 17
9.6 replacing the PULLEYS ..................................................................... 18
9.7 Motor connection ............................................................................. 18
Fault diagnosis Inverter YASKAWA V1000 .............................................. 19
Return Policy for Lavina® 32 ‐ S ‐ E ............................................................. 22
10. DISPOSAL ................................................................................................22
11. MANUFACTURER’S CONTACTS ..............................................................22
12. SPARE PARTS ..........................................................................................23
1. LAVINA®32 ‐ S ‐ E General Parts ............................................................. 23
ASSEMBLY AND PARTS SPECIFICATIONS ................................................. 23
2. LAVINA®32 ‐ S ‐ E TOOL HOLDER FOR MACHINES Parts ...................... 23
3. LAVINA®32 ‐ S ‐ E BOTTOM COVER ASSEMBLY Parts ........................... 23
4. LAVINA®32 ‐ S ‐ E PULLEY UNIT Parts .................................................. 24
5. LAVINA®32 ‐ S ‐ E MOTOR SUPPORT Parts ........................................... 24
6. LAVINA®32 ‐ S ‐ E CENTRAL SHAFT BEARING Parts ............................. 25
8. LAVINA®32 ‐ S ‐ E GUARD ASSEMBLY Parts ......................................... 25
9. LAVINA®32 ‐ S ‐ E Carriage Parts ........................................................... 26
10. LAVINA®32 ‐ S ‐ E STEERING BRACKET Parts ...................................... 27
11. LAVINA®32 ‐ S ‐ E Water Supply Parts ................................................. 27
12. LAVINA®32 ‐ S ‐ E Tool Holder Parts .................................................... 27
13. LAVINA®32 ‐ S ‐ E motor FAN Parts .................................................... 27
14.Lavina® 32 ‐ S ‐ E Control Box Parts 380 Volt ........................................ 28
LAVINA®32 ‐ S ‐ E Control Box Parts 380 Volt ........................................... 28