lavina 20n-x, User Manual

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Superabrasive User Manual Original Language Lavina® 20N ‐ X 6/2017
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Contents
WARRANTY AND RETURNS ......................................................... 3
1. GENERAL INFORMATION ........................................................ 5
Machine characteristics .............................................................. 5
Main design ................................................................................ 5
Vacuum Connection ................................................................... 6
TECHNICAL DATA ........................................................................ 6
VIBRATIONS ................................................................................ 6
2. SAFETY INSTRUCTIONS ........................................................... 6
Recommended Use .................................................................... 6
Prohibited Use ............................................................................ 6
Preparation for work .................................................................. 6
Protection Devices ...................................................................... 7
Arrest Functions ......................................................................... 7
Safe Use ...................................................................................... 7
Residual Risks ............................................................................. 7
Before You Begin ........................................................................ 7
OPERATING MACHINE ................................................................ 7
AFTER WORK IS COMPLETED ..................................................... 7
THE WORK AREA ......................................................................... 7
PERSONAL PROTECTIVE .............................................................. 7
EQUIPMENT (PPE) ...................................................................... 7
OPERATOR .................................................................................. 7
3. HANDLING AND TRANSPORTATION ........................................ 8
SEPERATING THE CARRIAGE FROM THE MAIN HEAD ................. 8
Adjusting the handle................................................................... 8
STORAGE .................................................................................... 8
4. OPERATION ............................................................................. 9
Preliminary Controls ................................................................... 9
Water Flow Control Unit ............................................................. 9
ADJUSTING AND MOUNTING TOOLS .......................................... 9
The Control Board ...................................................................... 9
Starting the Machine ................................................................ 12
Operating the Machine ............................................................. 12
Stopping the Machine .............................................................. 12
ALARM ...................................................................................... 12
5. TOOLS AND ACCESSORIES ..................................................... 13
Weights .................................................................................... 13
Tool holder key ......................................................................... 13
Foam Plate ................................................................................ 13
Security plate for Quickchange pads ........................................ 13
6. POPULAR TOOLS ................................................................... 14
7. MAINTENANCE AND INSPECTION ......................................... 15
CLEANING ................................................................................. 15
CHECK DAILY ............................................................................. 15
CHECK AND REPLACE AFTER THE FIRST 15 WORKING HOURS .. 15
CHECK EVERY 200 WORKING HOURS ........................................ 15
CHECK EVERY 400 WORKING HOURS ........................................ 15
VACUUM ................................................................................... 15
WATER LEAKS ........................................................................... 15
MECHANICAL PARTS ................................................................. 15
Electrical System ....................................................................... 16
SINGLE phase or three phase connection ................................. 16
Lavina® 20N ‐ X Electrical ............................................................ 17
schemes with Yaskawa Inverter 200 ‐ 240 Volt .......................... 17
8.TROUBLESHOOTING
............................................................... 18
Index of Problems and Solutions
.............................................. 18
8.1 Replacing Power Cord and Plugs
......................................... 18
8.2 DISMOUNTING TOOL HOLDER TO CHANGING V ‐ RINGS AND FELT ‐ RINGS
.................................................................................................. 18
8.3 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND
ELASTIC ELEMENT ..................................................................... 18
8.4 ACCESSING THE PLANETARY BELT ....................................... 20
8.5 Mounting and tensioning a new planetary belt .................. 20
8.6 Tensioning used planetary Belt ........................................... 21
8.7 Replacing Pulley Units ......................................................... 21
8.8 Mounting the belt ............................................................... 23
8.9 Checking the tension of the belt ......................................... 24
8.10 Motor Connection ............................................................. 24
8.11 Fault diagnosis Inverter YASKAWA V1000 ......................... 25
9. DISPOSAL .............................................................................. 27
10. MANUFACTURER’S CONTACTS ............................................ 27
11. SPARE PARTS ....................................................................... 28
1. LAVINA®20N ‐ X General Parts ............................................... 28
2. LAVINA®20n ‐ X Top cover parts 1 ......................................... 28
3. LAVINA®20n ‐ x Guard parts .................................................. 29
4. LAVINA®20N ‐ X top cover Parts 3 ......................................... 29
5. LAVINA®20N ‐ X bottom cover Parts 1 ................................... 29
7. LAVINA®20N ‐ X bottom cover Parts 2 ................................... 30
6. LAVINA®20N ‐ X Planetary drive Parts ................................... 30
8. LAVINA®20N ‐ X PULLEY UNIT PARTS 2 .................................. 30
9. LAVINA®20N ‐ X Tool Holder Parts ......................................... 31
10. LAVINA®20N ‐ X Water TANK Parts ...................................... 31
11. LAVINA®20N ‐ X CARRIAGE PARTS ....................................... 32
12. LAVINA® 20N ‐ X CONTROL BOX PARTS 200 ‐ 240 VOLT ....... 33