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Page 2: ...istenzada lavazza it TECHNICAL ASSISTANCE LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 1 General information 2 Electrical diagram 3 Hydraulic diagram 4 Maintenance schedules Copyright LUIGI LAVAZZA S p A Maintenance manual for technical assistance LB 1000 BLUE FAMILY Machine code 80601 Handbook code 83346 Revision September 2004 Rel 1 00 Table of contents ...
Page 3: ...B 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preface Safety information Safety specifications Residual risks Environmental conditions allowed Warehousing Scrapping Transport List of tools necessary for maintenance 1 1 6 General information ...
Page 4: ...or reference Before leaving the factory this specific machine s model has been submitted to a strict control in order to guarantee reliability therefore you should verify that during transportation the dispenser has not incurred structural damages that could compromise its operation and safety Some items illustrated in the figures of this manual could be different of those on the machine some comp...
Page 5: ...pay attention to these warnings he could have an accident with serious consequences for himself and others Lavazza S p A does not foresee every possible situation that could be potentially dangerous The warnings in this manual and on the machine are not exhaustive If tools procedures working methods or techniques not expressly recommended by Lavazza S p A are used make sure that there is no risk o...
Page 6: ...sive or explosive environment or exposed to the atmospheric agents Keep the LB 1000 machine free from extraneous material such as deposits tools and other objects that could damage the operation and cause harm to people Avoid the use of inflammable or toxic solvents benzene compounds ether and alcohol for cleaning Always keep the manual near authorized maintenance personnel so that it can be consu...
Page 7: ...nylon sheets to avoid the accumulation of dust The demolition happens at the end of the working cycle of the machine that in normal conditions of use and maintenance should last more than 10 years In case of demolition all the components must be disposed in appropriate dumps following the law in force Before demolition it is necessary to separate the different parts plastics or rubber electric and...
Page 8: ...er 12 mm spanner 15 mm spanner Cross tip screwdriver ph2 14 mm spanner 8 mm socket spanner 5 mm Hexagonal key Large flat tip screwdriver Pliers for seeger ring Flat cotter key pusher 7 mm Hexagonal socket spanner 5 5 mm spanner List of tools necessary for maintenance LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 1 6 6 General information ...
Page 9: ...R EN L D MAC E D L G TE L1 G E E HIN REA Y I H D R N L C I E N TE R L GH L2 O A GE ED MA H N I MPE ATURE I TED R R S TAN E 1 E IS C C 1 C N T R n ON EC O S TMF P1 R 1 F N TMF P2 CN 1 L 1 L 2 T 2 T 1 M 4 M 1 M 2 M 3 Board Re r plug a Luminous main switch 8 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 2 1 1 Wiring diagram ...
Page 10: ...nit Water Water Air Air Filter Pump Pump Dispenser Steam pos Cof pos Coffee valve Steam valve Steam Quick release Cylinder Coffee Heating unit Coffee valve Steam valve Steam position knob 0 position knob Coffee position knob Close Open Open Open Close Close LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 3 1 1 ...
Page 11: ...ce 4 3 Electric section maintenance 4 4 Heating unit maintenance 4 5 Piston unit maintenance 4 6 Board frame maintenance 4 7 Frame maintenance 4 8 Micro switch maintenance 4 9 Base maintenance LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 4 1 1 Index of maintenance sheets ...
Page 12: ...rations Slide and remove the water tank hold from the cover A and pull upward Remove the drop and capsule drawer catch on the rear side A and pull to the external side Preliminary operations of case maintenance 11 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 4 1 1 9 A ...
Page 13: ...he key 1 unscrew the two fixing screws B Remove by pulling up the entire capsule inserting unit 1 1 A B 12 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 2 9 ...
Page 14: ...r panel A from the seat of the capsule inserting unit and with a light traction pull to the machine rear following the arrow in such a way as to release it from the frame 2 2 A LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 3 9 ...
Page 15: ...tire panel Slide the micro switch A from its seat being careful of the electric connexion To replace the micro switch disconnect the two cables of the electric system A A 14 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 4 9 ...
Page 16: ...ake a rotation A of about 90 of the upper frame release the micro switch C with relative electric system from the upper frame passing through the hole D in the direction of the arrow E slide the upper frame in the direction of the arrow B and remove it A B B A C E D B LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 5 9 ...
Page 17: ...irection of the arrows sliding the front panel C in the direction D of about 1 2 cm With a combined movement of sliding and traction downwards and some little rotations remove the entire steam dispenser tube D now extract the front panel B A C D LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 6 9 ...
Page 18: ...one tube B it is recommended to detach the distributor A A 4 3 4 Remove the dispenser cover A use the nose pliers 3 to release the three hooks in sequence C D E and at the same time pull it downwards towards F 3 D E C A B F LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 7 9 ...
Page 19: ... by A and B points lift upwards and at the same time outwards before removing it completely it is necessary to disconnect the two connectors of the electric system C led group and D led group power supply A B C D 18 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 8 9 ...
Page 20: ...ore removing it completely it is necessary to disconnect the silicone tube of the hydraulic system Loosen the tube clip D from the right side panel and disconnect the three silicone tubes A B C A B C D LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Preliminary operations of case maintenance 4 1 9 9 ...
Page 21: ...from the panel if you want to replace the joint F use a small flat tip screwdriver 4 levering on X points until the upper cover valve is released and remove the joint F If you want to detach the dump valve E D C B take the complete valve A by means of the pliers 3 remove the valve C with joint D and pin E and extract the joint B 5 5 B 3 C D E F 4 X X 3 4 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPT...
Page 22: ...remove the pump A use the 12 mm spanner 6 to clamp the pump tube B in such way that it does not rotate by means of 15 mm spanner 7 unscrew the connector D with its joint E1 to remove the pump C proceed following the above description with the only difference that you have to unscrew the tube union F by hand with its joint F1 Caution to mount again the connectors D F it is important to apply on it ...
Page 23: ...in the direction indicated Note slide before from the support C and then D To remove the pump support bracket A unscrew the 4 screws B using a cross tip screwdriver ph2 8 A D B A B 8 C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Hydraulic section maintenance 4 2 3 10 ...
Page 24: ... connections remove the two coupling elbows A and the two PTFE tubes unscrewing the couplings B each tube contains washer and joint A B B 8 8 A B A Remove the entire vibration damping unit A unscrewing the two fixing screw B by means of a cross tip screwdriver ph2 8 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 ...
Page 25: ...from the dispenser disconnect the silicone tube B from the dispenser connector disconnect the three PTFE hydraulic tube by a simple clockwise rotation of the three quick couplings C each tube is complete of washer E and joint D Unscrew the two fixing screws A by means of a cross tip screwdriver ph2 8 A A 8 B C C C D E 8 A LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 ...
Page 26: ...B fixed to the bracket C and at the same time levering with a flat tip screwdriver 4 until the dispenser slides from the shaft B in the direction D A 4 A D 3 B C 4 3 25 LB 1000 Blue Family Rel 00 settembre 2004 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Hydraulic section maintenance 4 2 6 10 ...
Page 27: ...C and disconnect them from the relative PTFE hydraulic tubes D E F G If you want to disconnect only the tubes F G slide beforehand the valve B in such a way as make the operation easier LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Hydraulic section maintenance 4 2 7 10 ...
Page 28: ...dispenser shaft A slide the bushing B from its seat levering with a small tip screwdriver 4 and use a pliers 3 to simplify the operation Now remove completely the bushing B and the shaft A B 4 3 A 3 4 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 ...
Page 29: ... rotation of the coupling B each tube contains washer and joint unscrew the stop nut C using a 14 mm spanner 9 the connector A has two joints D Caution to remount the connector A it is important to apply a clamping torque of MAX 2 5 N X mt on the nut C so as not to damage the connector B C A 9 9 D LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Hydraulic section maintenance 4 2 9 10 ...
Page 30: ...be contains washer and joint unscrew the two heating connectors B with joint C by means of the 15 mm spanner 7 Caution to remount the connector B it is important to apply it a clamping torque of MAX 2 5 N x mt so as not to damage them They have to be tightened until the ring nut hits the heating plate and not more If possible tighten by hand without the spanner X A 7 B C LB 1000 BLUE FAMILY COD 83...
Page 31: ...erify that the machine is not hot so as to avoid burning Keep the unit steady by hand on the point X to avoid rotation remove with the other hand the thermostats A and B loosening the two screws C by means of 8 mm hexagonal socket spanner 10 which fix the brackets D To remount the thermostat apply on the lower side E coat silicone pulp to the thermal conductivity 10 LB 1000 BLUE FAMILY COD 83346 R...
Page 32: ...A and B loosen the fixing screw C for thermal fuse support D and disconnect the thermal fuse from the two cables E E Termofusibile E A B C D LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Electric section maintenance 4 3 2 2 ...
Page 33: ... is completely removed To disassemble the heating unit completely perform the following operations Unscrew the two nuts D by means of a 8 mm hexagonal socket spanner 10 and remove the lower plate E Unscrewing the screws A by the 8 mm hexagonal socket spanner 10 it is possible to remove the thermostat brackets the thermostats the thermal fuse support the earthing male faston terminal and the washer...
Page 34: ... A from the assembled unit rotate it with one hand in the direction of the arrow By means of the proper tool A exert a downward pressure on the presser capsule B until the stroke end signalled by the exit of the points C B A C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Heating unit maintenance 4 4 2 6 ...
Page 35: ...ckwise direction until the stroke end as shown in the figure A B F H A C D E G I Now you can disassemble the capsule presser completely removing in this order capsule presser A with 4 springs B puncher C joints D E spring F joint G valve H ring I LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 ...
Page 36: ... from the fixing seat D in the direction of the arrow and disconnect the PTFE hydraulic tubes with a simply clockwise rotation of the two quick couplings B each tube is equipped with washer and joint and the silicone tube C A LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 ...
Page 37: ...unit in the direction of the arrow A until the complete release B at this point you can slide the unit through the rear side A B Valid until the serial number 36 499 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Heating unit maintenance 4 4 5 6 ...
Page 38: ...nit in the direction of the arrow A until the complete release B at this point you can slide the unit through the rear side B LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Heating unit maintenance 4 4 6 6 Valid from the serial number 36 500 onwards ...
Page 39: ...a 5 mm hexagonal key 11 the two fixing screws A Slide the unit support plate A and the two springs for column B A A B 11 11 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 1 10 ...
Page 40: ...sing a 5 mm hexagonal key 11 the two fixing screws A Remove by hand the piston A from the support B 11 A A 11 B LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid from the serial number 36 500 onwards Piston unit maintenance 4 5 2 10 ...
Page 41: ...d the support plate columns unit A Remove by hand the cylinder A with piston and joint A A LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 3 10 ...
Page 42: ...the cylinder cap A and at the same time turn in counter clockwise direction until its complete release Remove by hand the piston A with the cap B spring C and joint D from the cylinder E A A B C D E B C B LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid from the serial number 36 500 onwards Piston unit maintenance 4 5 4 10 ...
Page 43: ... 3 hold as shown in the figure and pull towards yourself until its complete extraction the piston is equipped with a joint C 3 A B A C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 5 10 ...
Page 44: ...se it from the connector C now it should be completely released and you can remove it from the top You can also remove the spring D and the joint E A A D E B C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid from the serial number 36 500 onwards Piston unit maintenance 4 5 6 10 ...
Page 45: ...on the hooking zones X and Y until the release and turn it by hand in the B position until its complete release now you can remove it pulling it from the top B A X Y 12 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 7 10 ...
Page 46: ...te it by hand in ae counter clockwise direction in such way to release it from the three fixing pins D A C B B D D D Using the nose pliers 13 remove the seeger ring A 13 13 A LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 8 10 ...
Page 47: ... hand Remove the pin A with its spring B lock the piston C in a vice and making a light pressure on the X point by the cotter key pusher 14 and the hammer 5 until the pin exits from the opposite side of 2 3 cm after that remove it completely by hand A B C A C 14 14 5 5 X B LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 ...
Page 48: ...piston support C Remove the lock pin A Unscrew the nut B by means of the 7 mm hexagonal socket spanner 15 keeping steady the pin A with the pliers 3 A A B C B 3 15 3 15 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Valid until the serial number 36 499 Piston unit maintenance 4 5 10 10 ...
Page 49: ...he electric contact from the micro switch of the drawer E Remove the frame A Pushing the frame from the rear side in the direction of the x arrow press down alternatively the fin B and D using a flat tip screwdriver 12 slide the frame in the X direction now you can remove it lifting it to the top in the Y direction A E B C D 12 4 A D X Y 12 B Board frame maintenance 4 LB 1000 BLUE FAMILY COD 83346...
Page 50: ... the compartment A sliding it in the arrow direction A B A 4 4 Frame maintenance Remove from the frame the two hooks A and B unscrew the two screws C by means of a cross tip screwdriver ph2 8 and make a pressure on the hook on the surface indicated by the X to extract it completely A X X B C 8 8 C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 4 7 1 1 ...
Page 51: ...Using a large flat tip screwdriver 12 unhook by a light pressure the two frame fixing hooks B Now the frame is empty of components A A B 12 12 Micro switch maintenance LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 4 8 1 2 ...
Page 52: ...ewing the two fixing screws C by means of a cross tip screwdriver ph2 8 and 5 5 mm spanner 16 for the nuts D Unscrew the fixing screw E using the screwdriver 8 remove the spring F the came for micro adjustment G and the spring H 8 E G H F B A D 16 C 8 8 16 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Micro switch maintenance 4 8 2 2 ...
Page 53: ...hree power faston terminals C after this you can remove it Disassembling the base Unscrew the fixing screw A with a cross tip screwdriver ph2 8 and using a small flat tip screwdriver 4 levering on the retaining hooks B A C 4 B 4 4 A C B 8 4 8 LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Base maintenance 4 9 1 2 ...
Page 54: ...A B B C Remove the 4 power faston terminals A from the main switch B now you can detach the switch from the upper base C LB 1000 BLUE FAMILY COD 83346 REL 1 00 SEPTEMBER 2004 Base maintenance 4 9 2 2 ...
