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17 

WINCH PARTS LIST 

LV-O3000 

No. 

Part # 

Qty 

Description 

Remark 

X0200001 

Terminal Protector 

 

X0300100-D 

Motor Assembly 

Used in D and A type winch 

X0300100-U 

Used in U type winch 

X0200200 

Gear-Box Assembly 

 

X0200002 

Support Ring

(Ⅰ)

 

 

X0200300 

Planetary Gear Assembly 

 

X0200400 

Output Gear Ring Assembly 

 

X0200003 

Drum Holder Plate 

 

X0200004 

Locking Washerø5 

 

X0200005 

Hexagon Socket Head Cap Screw M5 x 12 

 

10 

X0200006 

Bush

(Ⅰ)

 

 

11 

X0200500 

Clutch Assembly 

 

12 

X0200007 

Spring 

 

13 

X0200008 

Drum 

 

14 

X0200009 

Screw M6 x 8 

 

15 

X0200010 

Tie Bar 

 

16 

X0200011 

Separation And Reunion Cake 

 

17 

X0200012 

Bush

(Ⅱ)

 

 

18 

X0200013 

Hex FH Screw M6 x 16 

 

19 

X0200014 

Hex Flange Nut M5 

 

20 

X0200015 

Tension Plate 

 

21 

X0200016 

Base Plate 

 

22 

X0200017 

Clutch Handle 

 

23 

X0200018 

Screw 

 

24 

X0200019 

Hex Flange Nut M8 

 

25 

X0200020 

Locking Washer Φ8 

 

26 

X0200021 

Thick Flat Washer 

Φ8 

 

27 

X0200600 

Roller Fairlead 

 

28 

X0200022 

Mounting Channel 

 

29 

X0200023 

Cap Screw M8 x 20 

 

30 

X0200024 

Cap Screw M8 x 35 

 

31 

X0300700 

Cable Assembly 

 

32 

X0200025 

Strap 

 

33 

X0200800 

Control Section Of D Type Winch 

By choice 

34 

X0200900 

Control Section Of A Type Winch 

By choice 

35 

X0201000 

Control Section Of U Type Winch 

By choice 

Summary of Contents for LV-P2000

Page 1: ...AL WINCH LV P2000 LV O3000 Assembly Operating Instructions...

Page 2: ...MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 2 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...d capacity of rated line pull The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 5 Roller Fairlead When usi...

Page 5: ...the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of the rated line pull SAFETY PRE...

Page 6: ...Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep ha...

Page 7: ...e winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable amount of time with the engine off the battery may be drained and too weak to restar...

Page 8: ...the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ens...

Page 9: ...where the rope is tight w Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in x Secure the hook and hook strap y Disconnect the remote control and store in a clean...

Page 10: ...ich are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 5 Assemble the clevis hook to the cable Take off the pi...

Page 11: ...mounting drawing of D type 5 9 4 1 Red Motor Switch Black Motor Black Battery Red Battery The mounting drawing of A type Fixing Panel Red Battery Black Battery Switch 1 96 OUT IN 5 9 Red Motor Black...

Page 12: ...to 10 000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a...

Page 13: ...cluded angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT positi...

Page 14: ...n 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old...

Page 15: ...ble connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until complet...

Page 16: ...14 WINCH ASSEMBLY DRAWING LV P2000 24 27 29 28 26 25 26 25 24 30 23 O U T IN IN O U T 33 34 35 31 32...

Page 17: ...4 X0200009 1 Screw M6 x 8 15 X0200010 2 Tie Bar 16 X0200011 1 Separation And Reunion Cake 17 X0200012 1 Bush 18 X0200013 2 Hex FH Screw M6 x 16 19 X0200014 2 Hex Flange Nut M5 20 X0200015 1 Tension Pl...

Page 18: ...16 WINCH ASSEMBLY DRAWING LV O3000 24 27 29 28 26 25 26 25 24 30 23 O U T IN IN O U T 33 34 35 31 32...

Page 19: ...4 X0200009 1 Screw M6 x 8 15 X0200010 2 Tie Bar 16 X0200011 1 Separation And Reunion Cake 17 X0200012 1 Bush 18 X0200013 2 Hex FH Screw M6 x 16 19 X0200014 2 Hex Flange Nut M5 20 X0200015 1 Tension Pl...

Page 20: ...2mm 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kg 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Curren...

Page 21: ...mm 113mm 108mm 12 8 4 5 4 3 324mm 113mm 108mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kg 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...

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