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short  as  possible.    If  the  motor  becomes  uncomfortably  hot  to  the  touch,  stop 

winching immediately and let it cool down for a few minutes.  Do not pull for more 

than one minute at or near the rated load.    

CAUTION 

– 

If  the  motor  stalls  do  not  maintain  power  to  the  winch.    Electric 

winches  are  designed  and  made  for  intermittent  use  and  should  not  be  used  in 

constant duty applications. 

CAUTION 

– 

Never disengage the clutch when there is a load on the winch. 

CAUTION 

– 

Use the

 

hand saver hook when handling the hook for spooling or 

un-spooling the wire rope.

 

GENERAL TIPS FOR SAFE OPERATION

 

 

The  9,500lbs  and  its  all-derivative  types  are  rated  at  9,500  lbs  capacity  when 

spooling  the  first  rope  layer  on  the  drum.    Overloading  can  damage  the 

winch/motor/  or  wire  rope.    For  loads  over  70%  of  rated  line  pull,  we 

recommend  the  use  of  the  pulley  block/snatch  block  to  double  the  wire  rope 

line.    This  will  aid  in  two  ways:  a)  reduce  the  number  or  rope  layers  on  the 

drum,  as  well  as,  b)  reduce  the  load  on  the  wire  rope  by  as  much  as  50%.  

When  doubling  the  line  back  to  the  vehicle,  attach  to  the  frame  or  other  load 

bearing part. 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 

minimize  battery  drain  and  maximize  power  and  speed  of  the  winch.    If  the 

winch is used for a considerable amount of time with the engine off, the battery 

may be drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 

you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

sounds your winch makes under various loads, the way the cable spools on the 

drum, etc. 

 

Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or  damaged 

rope must be replaced immediately.  Use only the manufactur

er’s replacement 

rope with the exact specifications. 

Summary of Contents for LV-O9500-Q

Page 1: ...SPEED WINCH LV O9500 Q LV O9500S Q Assembly Operating Instructions...

Page 2: ...AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 10 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 2 MAINTENANCE 1 2 TROUBLE SHOOTING 1 3 WINCH ASSEM...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...lvanized aircraft cable designed specifically for load capacity of 9500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept t...

Page 5: ...natch block that can double the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of th...

Page 6: ...e spools in the under wind position with the cable entering the drum from the bottom not the top To spool correctly you should keep a slight load on the cable while pushing the remote button to draw i...

Page 7: ...d the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as muc...

Page 8: ...ll balanced especially after you operated the clutch test running winch can make winch in gear WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b Put on gloves to protect...

Page 9: ...tor cool down for a few minutes and then resume the winching operation r The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power s Secure the v...

Page 10: ...gh the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting...

Page 11: ...and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position P...

Page 12: ...uality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a...

Page 13: ...o double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for...

Page 14: ...Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old cable connected to the drum InserttheendofthenewropeandsecurethescrewM6x10 Part X0950009...

Page 15: ...e is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If pro...

Page 16: ...14 WINCH ASSEMBLY DRAWING LV O9500 Q...

Page 17: ...5 34 35 33 6 5 3 2 1 4 26 25 28 29 24 22 23 20 19 18 3 5 6 30 5 32 4 3 16 17 4 31 10 8 15 21 38 37 OUT IN 13 12 10 7 8 9 11 12 13 36 14 27 39 WINCH PARTS LIST LV O9500 Q No Part Qty Description Remark...

Page 18: ...sket 19 X0950016 1 Gear Ring 20 X0950400 1 Gear Carrier Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950...

Page 19: ...6 27 23 21 22 24 28 29 19 18 6 5 42 40 41 10 36 37 38 39 3 16 17 4 15 14 12 11 8 5 7 9 10 13 8 12 13 4 1 2 3 6 20 3 30 5 32 4 31 34 33 OUT IN 35 43 WINCH PARTS LIST LV O9500S Q No Part Qty Description...

Page 20: ...Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950018 1 Trust Washer 25 X0950019 1 Gear Housing 26 X09500...

Page 21: ...24mm 22 7 6 3 10 7 577mm 160 mm 272 mm Net weight Ibs kg 69 7 31 6 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kg 12V DC 24V DC 12V DC 24V DC 0 0 50...

Page 22: ...20 4 5593 2537 85 3 26 0 NOTES...

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